Gear convenient to disassemble, assemble and replace
By designing a gear structure that is easy to disassemble and assemble, and using a fixed structure composed of limit grooves, limit blocks and return springs, the high maintenance cost problem caused by gear wear is solved, and convenient disassembly, assembly and replacement is achieved.
Patent Information
- Application Number
- CN202422449211.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-10-11
AI Technical Summary
In traditional gear transmission systems, wear and breakage of teeth leads to high maintenance costs and inconvenient replacement.
A gear including a mounting shaft, a fixing plate, a fixing bolt and a limiting structure is designed. The fixed structure consisting of a limiting groove, a limiting block, a return spring, etc., is designed to facilitate disassembly and assembly and replacement.
Simplifies the installation and disassembly of gears and reduces maintenance time and cost.
Smart Images
Figure CN223178107U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gears, in particular to a gear which is easy to disassemble, assemble and replace. Background Art
[0002] Gears are mechanical transmission components that transmit power and torque through tightly meshed teeth. Gears are widely used in various mechanical transmission systems, such as automobiles, machine tools, and electric machinery. During gear transmission, the teeth collide and squeeze against each other, causing wear and damage. This damage can lead to loss of precise transmission, necessitating complete gear replacement, resulting in high repair costs. However, traditional mounting methods are inconvenient for replacement. Therefore, a gear design that is easily disassembled and replaced is needed to address this issue. Utility Model Content
[0003] The purpose of this application is to provide a gear that is easy to disassemble, assemble and replace, so as to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the present application provides the following technical solutions: a gear that is easy to disassemble and replace, comprising a gear body, a mounting structure, the mounting structure comprising a mounting shaft, a fixing plate, a fixing bolt, and a fixing structure, the interior of the gear body is provided with a mounting shaft fixedly mounted on its inner wall, one end of the mounting shaft contacts the fixing plate, one side of the fixing plate is provided with a plurality of fixing bolts, each of the fixing bolts is sequentially threadedly connected to the fixing plate, the gear body, the mounting shaft, the inner cavity top and the inner cavity bottom of the gear body are both provided with a fixing structure, the fixing structure comprises a limiting A positioning groove, a limiting block, a limiting rod, a limiting plate, a return spring, a limiting cavity, and an anti-slip plate. The top and bottom of the mounting shaft are provided with a limiting groove, and a limiting block is provided inside each of the limiting grooves. One end of each limiting block is fixedly connected to the limiting rod, and a return spring is provided below each limiting block that is sleeved with the limiting rod. Each limiting rod is slidably connected to the limiting plate. The top and bottom ends of the inner cavity of the gear body are provided with a limiting cavity, and both sides of each limiting plate are fixedly connected to the inner wall of the limiting cavity. One end of each limiting rod is fixedly connected to an anti-slip plate.
[0005] Preferably, the two fixing structures are symmetrically arranged.
[0006] Preferably, one end of the fixing bolt is threadedly connected to a fixing plate and a mounting shaft.
[0007] Preferably, the top end of each of the return springs contacts the limit block, and the bottom end of each of the return springs contacts the limit plate.
[0008] Preferably, the gear body is made of cast steel or cast iron.
[0009] Preferably, the shape of each of the limiting blocks is hemispherical.
[0010] Preferably, the top end of each of the limiting blocks is in contact with the inner top end of the limiting groove.
[0011] In summary, the technical effects and advantages of the present utility model are as follows:
[0012] In the present utility model, the gear main body and the mounting shaft are fixed for the first time through the fixing structure. When the mounting shaft slowly enters the inside of the gear main body, the limiting block will be squeezed. The limiting block compresses the return spring and pushes the limiting rod to move towards the inside of the limiting cavity. When the limiting groove on the mounting shaft moves to a position corresponding to the limiting block, the return spring will push the limiting block and push it into the limiting groove to complete the installation. This structure is convenient for installation and disassembly. Then, the fixing plate and the fixing bolts are installed on the mounting shaft.
[0013] Fix it, and then use the other two fixing bolts to fix the fixing plate and the gear main body to complete the second round of fixing. When the gear is damaged, only the fixing bolts and the fixing plate need to be removed, and then the gear can be pulled out, saving the maintenance time of the operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative efforts.
[0015] Figure 1 is the front view of a gear that is convenient for disassembly, installation and replacement in the embodiment of the present application
[0016] drawing; Figure 2 is the sectional view of a gear that is convenient for disassembly, installation and replacement in the embodiment of the present application
[0017] drawing; Figure 3 is Figure 2 the enlarged view of part A in
[0018] In the figure: 1, gear main body; 2, mounting shaft; 3, fixing bolt; 4, fixing plate; 5, fixing structure; 6, limiting groove; 7, limiting block; 8, return spring; 9, limiting plate; 10, limiting rod; 11, limiting cavity; 12, anti-disengagement plate; 13, mounting structure. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0020] In the description of the present disclosure, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", "top", "bottom", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present disclosure. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0021] It should also be noted that the standard parts used in this application document can all be purchased from the market, and can also be customized according to the records in the specification and the accompanying drawings. Unless otherwise clearly specified and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present disclosure can be understood according to specific circumstances, and in the case of no clear limitation, the machinery, parts and equipment can all adopt the conventional models in the prior art.
[0022] In this article, the term "comprising" is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, the elements defined by the statement "comprising..." do not exclude the existence of additional identical elements in the process, method, article or device comprising the said elements.
[0023] Embodiment: Refer to Figures 1-3A gear that is easy to disassemble and replace is shown, including a gear body 1 and an installation structure 13. The installation structure 13 includes an installation shaft 2, a fixing plate 4, fixing bolts 3, and a fixing structure 5. An installation shaft 2 fixedly installed with its inner wall is provided inside the gear body 1. One end of the installation shaft 2 contacts a fixing plate 4. A number of fixing bolts 3 are provided on one side of the fixing plate 4. Each fixing bolt 3 is sequentially threadedly connected to the fixing plate 4, the gear body 1, and the installation shaft 2. Fixing structures 5 are provided at both the top and bottom of the inner cavity of the gear body 1. The fixing structure 5 includes a limiting groove 6, a limiting block 7, a limiting rod 10, a limiting plate 9, a return spring 8, a limiting cavity 11, and an anti-disengagement plate 12. Limiting grooves 6 are provided at both the top and bottom of the installation shaft 2. A limiting block 7 is provided inside each limiting groove 6. One end of each limiting block 7 is fixedly connected to a limiting rod 10. A return spring 8 sleeved on the limiting rod 10 is provided below each limiting block 7. Each limiting rod 10 is slidably connected to a limiting plate 9. Limiting cavities 11 are provided at both the top and bottom of the inner cavity of the gear body 1. Both sides of each limiting plate 9 are fixedly connected to the inner wall of the limiting cavity 11. One end of each limiting rod 10 is fixedly connected to an anti-disengagement plate 12. This new type is easy to install and disassemble, which is beneficial to improving the practicability of the gear.
[0024] With the above structure: The two fixing structures 5 are symmetrically arranged.
[0025] With the above structure: One end of the fixing bolt 3 is sequentially threadedly connected to the fixing plate 4, the installation shaft 2. The threaded connection of the fixing bolt 3 with the fixing plate 4 and the installation shaft 2 strengthens the structural stability of the gear body 1 and the installation shaft 2.
[0026] With the above structure: The top end of each return spring 8 contacts the limiting block 7, and the bottom end of each return spring 8 contacts the limiting plate 9.
[0027] With the above structure: The material used for the gear body 1 is made of cast steel or cast iron.
[0028] With the above structure: The shape of each limiting block 7 is hemispherical. The hemispherical limiting block 7 facilitates the installation and disassembly of the gear body 1.
[0029] With the above structure: The top end of each limiting block 7 can contact the top end of the inner cavity of the limiting groove 6.
[0030] Working principle of this embodiment: A fixing structure 5 is provided in this new type to fix the gear body 1 and the mounting shaft 2 for the first time. When the mounting shaft 2 slowly enters the inside of the gear body 1, it will squeeze the limiting block 7. The limiting block 7 compresses the return spring 8 and pushes the limiting rod 10 to move inside the limiting cavity 11. When the limiting groove 6 on the mounting shaft 2 moves to the position corresponding to the limiting block 7, the return spring 8 will push the limiting block 7 and insert it into the limiting groove 6 to complete the installation. Then, the fixing plate 4 and the fixing bolts 3 are installed on the mounting shaft 2 to fix it. Then, the fixing plate 4 and the gear body 1 are fixed with another two fixing bolts 3 to complete the second round of fixing. When the gear body 1 is damaged, only the fixing bolts 3 and the fixing plate 4 need to be removed, and then the gear body 1 can be pulled out.
[0031] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A gear that is convenient for disassembly, assembly and replacement, comprising a gear body (1) and an installation structure (13), characterized in that: The installation structure (13) includes an installation shaft (2), a fixing plate (4), fixing bolts (3), and a fixing structure (5). An installation shaft (2) fixedly installed on its inner wall is provided inside the gear main body (1). One end of the installation shaft (2) contacts a fixing plate (4). A plurality of fixing bolts (3) are provided on one side of the fixing plate (4). Each fixing bolt (3) is sequentially threadedly connected to the fixing plate (4), the gear main body (1), and the installation shaft (2). Fixing structures (5) are provided at both the top and bottom of the inner cavity of the gear main body (1). The fixing structure (5) includes a limiting groove (6), a limiting block (7), a limiting rod (10), a limiting plate (9), a return spring (8), a limiting cavity (11), and an anti - detachment plate (12). Limiting grooves (6) are provided at both the top and bottom of the installation shaft (2). A limiting block (7) is provided inside each limiting groove (6). One end of each limiting block (7) is fixedly connected to a limiting rod (10). A return spring (8) sleeved on the limiting rod (10) is provided below each limiting block (7). Each limiting rod (10) is slidably connected to a limiting plate (9). Limiting cavities (11) are provided at both the top and bottom of the inner cavity of the gear main body (1). Both sides of each limiting plate (9) are fixedly connected to the inner wall of the limiting cavity (11). One end of each limiting rod (10) is fixedly connected to an anti - detachment plate (12).
2. The gear according to claim 1, which is convenient for disassembly, installation and replacement, is characterized in that: The two fixing structures (5) are symmetrically arranged.
3. The gear that is convenient for disassembly and replacement according to claim 1 is characterized in that: One end of the fixing bolt (3) is sequentially threadedly connected to the fixing plate (4) and the installation shaft (2).
4. A gear that is convenient for disassembly, assembly and replacement according to claim 1, wherein: The top end of each return spring (8) contacts the limiting block (7), and the bottom end of each return spring (8) contacts the limiting plate (9).
5. A gear that is convenient for disassembly, installation and replacement according to claim 1, characterized in that: The material used for the gear main body (1) is made of cast steel or cast iron.
6. A gear that is convenient for disassembly, installation and replacement according to claim 1, characterized in that: The shape of each limiting block (7) is hemispherical.
7. A gear that is convenient for disassembly, assembly and replacement according to claim 1, characterized in that: The top end of each limiting block (7) can contact the top end of the inner cavity of the limiting groove (6).