Rapid installation equipment for 3PE anti-corrosion pipeline

Through the combined design of the load frame, pipe diversion mechanism and custody mechanism, the problem of installation labor-intensive pipelines with large weight in the prior art is solved, and the rapid alignment of pipelines and labor-saving installation is achieved, and the installation efficiency is improved.

CN223178302UActive Publication Date: 2025-08-01BEIJING PENGJING PIPELINE CO LTD
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Patent Information

Application Number
CN202421569599.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-08-01
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

The existing 3PE anti-corrosion pipe installation equipment is labor-intensive when moving and aligning pipes with larger weights, reducing installation efficiency.

Method used

The combination design of the load frame, pipe dialing mechanism and custody mechanism is adopted, and the pipe dialing mechanism is used to discharge the pipes one by one. The custody mechanism achieves rapid alignment of the pipes through arc-shaped support plates and electric push rods. Combined with balls to reduce friction, the driving component realizes sliding separation of the arc-shaped support plates.

Benefits of technology

It realizes that the heavy pipes do not need manual dragging during the installation process, which saves labor and is quickly aligned, improving installation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses rapid installation equipment for 3PE anti-corrosion pipelines, which relates to the technical field of pipeline installation and comprises a bearing frame, a pipe pulling mechanism and a pipe supporting mechanism, a pipe falling opening is arranged at the lower end of the bearing frame, the pipe pulling mechanism is installed on one side, close to the pipe falling opening, of the bearing frame, and the pipe supporting mechanism is located on the lower side of the pipe falling opening. The pipe supporting mechanism comprises an arc-shaped bearing plate, a mounting seat and an electric push rod, the electric push rod is mounted at the side end of the bearing frame, and the arc-shaped bearing plate is mounted at the output end of the bottom of the electric push rod through the mounting seat. The electric push rod is used for pushing the mounting base to move the arc-shaped bearing plate bearing the pipelines downwards to the pipeline mounting position, rapid alignment between the pipelines to be mounted is facilitated, manual dragging is not needed, more labor is saved, after the pipelines are mounted, the arc-shaped bearing plate can be separated from the pipelines, and use is convenient and reliable.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline installation, and particularly relates to a rapid installation device for 3PE anti-corrosion pipelines. Background Technique

[0002] The 3PE anti-corrosion steel pipe refers to the steel pipe with an external anti-corrosion coating of three-layer structure polyethylene (MAPEC), which is a commonly used anti-corrosion pipeline in China.

[0003] The existing pipeline installation is generally manual installation, and the transportation of various pipelines is extremely inconvenient. To improve the above problems, after retrieval, a rapid installation device for 3PE anti-corrosion underground pipelines provided by the patent publication number CN210950173U includes a box body. A collection tank is arranged at the top of the box body. A communicating pipeline is movably connected to the bottom of the collection tank. An installation pipeline is placed inside the communicating pipeline. A stop block is fixedly installed on the inner wall of the bottom of the box body. An outlet is opened on the right side of the box body, and a ventilation opening is opened on the left side of the box body. For this rapid installation device for 3PE anti-corrosion underground pipelines, when a rapid installation operation of underground pipelines needs to be carried out, the second motor is started. The second motor drives the second turntable and the second convex block on one side to move, so that the connecting rope on one side of the second convex block drives one end of the baffle to move. At the same time, since one side surface of the baffle contacts one end of the communicating pipeline, one end of the communicating pipeline is opened, and the installation pipeline located inside the communicating pipeline slides out, facilitating the rapid installation of this installation pipeline.

[0004] Based on the above retrieval and combined with the existing technology, it is found that although the existing pipeline rapid installation devices similar to the above disclosure are convenient for transferring the pipeline to the installation site, they are not convenient for assisting the movement of the pipeline. For pipelines with a relatively large weight, manual dragging and moving make it more laborious when aligning or approaching the pipelines, reducing the installation efficiency. Therefore, a rapid installation device for 3PE anti-corrosion pipelines is proposed to improve the above problems. Content of the Utility Model

[0005] The purpose of this application is to provide a rapid installation device for 3PE anti-corrosion pipelines to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, this application provides the following technical solution: A rapid installation device for 3PE anti-corrosion pipelines, including:

[0007] A loading frame, with a dropping pipe opening arranged at the lower end of the loading frame;

[0008] A pipe pushing mechanism, which is installed on one side of the loading frame close to the dropping pipe opening and is used to discharge the pipelines inside the loading frame from the dropping pipe opening one by one;

[0009] A pipe supporting mechanism, which is located below the dropping pipe opening. The pipe supporting mechanism includes an arc-shaped supporting plate, a mounting seat and an electric push rod;

[0010] The electric push rod is installed at the side end of the bearing frame, and the arc-shaped supporting plate is installed at the bottom output end of the electric push rod through the mounting seat.

[0011] As a further supplement to this solution, a plurality of balls are evenly installed on the inner surface of the arc-shaped supporting plate.

[0012] As a further supplement to this solution, the arc-shaped supporting plate is slidably installed with the mounting seat, and a driving assembly for driving the arc-shaped supporting plate to slide along the inner circumference of the mounting seat is installed between the mounting seat and the arc-shaped supporting plate.

[0013] As a further supplement to this solution, the driving assembly includes a second driving motor, a gear, and a semi-tooth ring fixed on the outer wall of the arc-shaped supporting plate;

[0014] The second driving motor is fixed to the side end of the mounting seat, the gear is coaxially fixed to the output end of the second driving motor, and the gear meshes with the semi-tooth ring.

[0015] As a further supplement to this solution, a limiting slider is integrally arranged on the outer wall of the arc-shaped supporting plate, and a limiting sliding groove for slidingly cooperating with the limiting slider is arranged on the inner side of the mounting seat.

[0016] As a further supplement to this solution, moving wheels are installed at the lower end of the bearing frame, and a guiding plate is installed at the bottom end of the bearing frame, and the guiding plate is used to guide the pipeline to the inner side of the arc-shaped supporting plate.

[0017] As a further supplement to this solution, the pipe-pushing mechanism includes a first driving motor and a plurality of pipe-pushing pieces. The first driving motor is installed at the side end of the bearing frame, and the plurality of pipe-pushing pieces are evenly fixed on the output shaft of the pipe-pushing piece, and are used to discharge the pipelines inside the bearing frame from the pipe dropping port one by one.

[0018] In summary, the technical effects and advantages of the present utility model are as follows:

[0019] 1. In the present utility model, through the cooperative setting of the bearing frame, the pipe-pushing mechanism and the pipe-carrying mechanism, after the pipeline is discharged from the pipe dropping port to the arc-shaped supporting plate by using the pipe-pushing mechanism, then the electric push rod is used to push the mounting seat to move the arc-shaped supporting plate carrying the pipeline down to the pipeline installation position, which is convenient for the quick alignment of the pipelines to be installed, and there is no need for manual dragging, which is more labor-saving. After the pipeline is installed, the driving assembly is used to drive the arc-shaped supporting plate to slide along the inner circumference of the mounting seat until the arc-shaped supporting plate is separated from the pipeline, and the use is convenient and reliable.

[0020] 2. In the present utility model, by evenly installing a plurality of balls on the inner surface of the arc-shaped supporting plate, when it is necessary to manually drag the pipeline in some cases, the arranged balls can reduce the friction force received by the pipeline, and the dragging is more labor-saving. Description of the Drawings

[0021] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0022] Figure 1 It is a schematic diagram of the overall three-dimensional structure in this embodiment;

[0023] Figure 2 It is a schematic diagram of the structure of the arc-shaped supporting plate in the storage state in this embodiment;

[0024] Figure 3 It is a schematic diagram of the structure of the arc-shaped supporting plate in the state of moving down to support the pipeline in this embodiment;

[0025] Figure 4 It is a schematic diagram of the structure of the arc-shaped supporting plate in the state of being separated from the pipeline in this embodiment;

[0026] Figure 5 It is a schematic diagram of the structure of the arc-shaped supporting plate and the mounting seat in this embodiment.

[0027] In the figure: 1, bearing frame; 101, downpipe opening; 2, moving wheel; 3, pipe-pushing piece; 4, first driving motor; 5, arc-shaped supporting plate; 501, ball; 502, semi-tooth ring; 503, limit slider; 6, mounting seat; 601, limit sliding groove; 7, electric push rod; 8, guide plate; 9, second driving motor; 10, gear. Specific embodiments

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0029] Embodiment: Refer to Figures 1-5 A 3PE anti-corrosion pipeline rapid installation device as shown, including a bearing frame 1, a pipe-pushing mechanism, and a pipe-carrying mechanism.

[0030] Regarding the pipe-pushing mechanism, specifically, the pipe-pushing mechanism includes a first driving motor 4 and a plurality of pipe-pushing pieces 3. The first driving motor 4 is installed at the side end of the bearing frame 1, and the plurality of pipe-pushing pieces 3 are evenly fixed on the output shaft of the pipe-pushing piece 3 for discharging the pipelines inside the bearing frame 1 from the downpipe opening 101 one by one.

[0031] The lower end of the carrying frame 1 is provided with a pipe drop opening 101 , and the lower end of the carrying frame 1 is installed with moving wheels 2 to facilitate the flexible movement of the device.

[0032] Among them, the pipe-pushing mechanism is installed on one side of the supporting frame 1 close to the pipe-dropping port 101, and is used to discharge the pipes inside the supporting frame 1 from the pipe-dropping port 101 one by one. The pipes here are 3PE anti-corrosion pipes. The trusteeship mechanism is located on the lower side of the pipe-dropping port 101. The trusteeship mechanism includes an arc-shaped support plate 5, a mounting seat 6 and an electric push rod 7. The electric push rod 7 is installed on the side end of the supporting frame 1, and the arc-shaped support plate 5 is installed on the bottom output end of the electric push rod 7 through the mounting seat 6.

[0033] A guide plate 8 is installed at the bottom end of the carrying frame 1 , and the guide plate 8 is used to guide the pipeline to the inner side of the arc-shaped supporting plate 5 .

[0034] The pipe inside the carrier frame 1 is discharged from the pipe outlet 101 to the arc-shaped support plate 5 by using the pipe-pulling mechanism. Figure 2 As shown, the electric push rod 7 is then used to push the mounting seat 6 to move the arc-shaped supporting plate 5 supporting the pipeline down to the pipeline installation position, as shown in FIG. Figure 3 As shown, it is convenient for quick alignment between the pipes to be installed, and no manual dragging is required, which is more labor-saving.

[0035] Among them, a plurality of balls 501 are evenly installed on the inner surface of the arc-shaped supporting plate 5. When necessary, when manually dragging the pipeline, the arranged balls 501 can reduce the friction force received by the pipeline, making dragging more labor-saving.

[0036] In order to facilitate the evacuation of the arc support plate 5 after the pipeline is installed, the arc support plate 5 is slidably installed on the mounting seat 6, and a driving component is installed between the mounting seat 6 and the arc support plate 5 to drive the arc support plate 5 to slide along the inner circumference of the mounting seat 6. Specifically, the driving component includes a second driving motor 9, a gear 10 and a half-toothed ring 502 fixed on the outer wall of the arc support plate 5. The second driving motor 9 is fixed to the side end of the mounting seat 6, and the gear 10 is coaxially fixed to the output end of the second driving motor 9. The gear 10 is meshed with the half-toothed ring 502. A limiting slider 503 is integrated on the outer wall of the arc support plate 5, and a limiting groove 601 that slides with the limiting slider 503 is provided on the inner side of the mounting seat 6.

[0037] The second drive motor 9 drives the gear 10 to rotate, and the gear 10 drives the arc-shaped support plate 5 to slide along the inner circumference of the mounting seat 6 through the half gear ring 502. Figure 4 In the state shown, the arc-shaped supporting plate 5 is successfully separated from the pipeline.

[0038] Working principle of the utility model: The first driving motor 4 is used to drive the pipe pusher 3 to rotate. After a pipe pusher 3 rotates through a certain angle, a pipe is allowed to be discharged from the material dropping port 101 into the arc-shaped supporting plate 5, as shown in Figure 2 shown. Then, the electric push rod 7 is used to push the mounting seat 6 to move the arc-shaped supporting plate 5 carrying the pipe down to the pipe installation position, as shown in Figure 3 shown, which facilitates the quick alignment of the pipes to be installed and eliminates the need for manual dragging, making it more labor-saving. After the pipes are installed, the second driving motor 9 is used to drive the gear 10 to rotate, and the gear 10 drives the arc-shaped supporting plate 5 to slide along the inner circumference of the mounting seat 6 to the state shown in Figure 4 at this time, the arc-shaped supporting plate 5 is successfully separated from the pipe.

[0039] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A rapid installation device for 3PE anti-corrosion pipelines, characterized in that: Comprising: A carrying frame (1), with a drain pipe opening (101) provided at the lower end of the carrying frame (1); A pipe-pushing mechanism, which is installed on one side of the carrying frame (1) close to the drain pipe opening (101) and is used to push out the pipes inside the carrying frame (1) one by one from the drain pipe opening (101); A pipe-supporting mechanism, which is located below the drain pipe opening (101), and the pipe-supporting mechanism includes an arc-shaped supporting plate (5), a mounting seat (6) and an electric push rod (7); The electric push rod (7) is installed at the side end of the carrying frame (1), and the arc-shaped supporting plate (5) is installed at the bottom output end of the electric push rod (7) through the mounting seat (6).

2. The rapid installation device for a 3PE anti-corrosion pipeline according to claim 1, characterized in that: A plurality of balls (501) are evenly installed on the inner surface of the arc-shaped supporting plate (5).

3. The rapid installation device for 3PE anti-corrosion pipeline according to claim 1, characterized in that: The arc-shaped supporting plate (5) is slidably installed with the mounting seat (6), and a driving component for driving the arc-shaped supporting plate (5) to slide along the inner circumference of the mounting seat (6) is installed between the mounting seat (6) and the arc-shaped supporting plate (5).

4. The rapid installation device for 3PE anti-corrosion pipeline according to claim 3, characterized in that: The driving component includes a second driving motor (9), a gear (10) and a semi-tooth ring (502) fixed on the outer wall of the arc-shaped supporting plate (5); The second driving motor (9) is fixed at the side end of the mounting seat (6), the gear (10) is coaxially fixed at the output end of the second driving motor (9), and the gear (10) meshes with the semi-tooth ring (502).

5. The rapid installation device for 3PE anti-corrosion pipeline according to claim 3, wherein: A limiting slider (503) is integrally arranged on the outer wall of the arc-shaped supporting plate (5), and a limiting sliding groove (601) slidably matched with the limiting slider (503) is arranged inside the mounting seat (6).

6. The rapid installation device for 3PE anti-corrosion pipeline according to claim 1, characterized in that: Moving wheels (2) are installed at the lower end of the carrying frame (1), and a guiding plate (8) is installed at the bottom end of the carrying frame (1), and the guiding plate (8) is used to guide the pipes to the inside of the arc-shaped supporting plate (5).

7. The rapid installation device for 3PE anti-corrosion pipeline according to claim 1, characterized in that: The pipe-pushing mechanism includes a first driving motor (4) and a plurality of pipe-pushing pieces (3), the first driving motor (4) is installed at the side end of the carrying frame (1), and the plurality of pipe-pushing pieces (3) are evenly fixed on the output shaft of the pipe-pushing pieces (3) and are used to push out the pipes inside the carrying frame (1) one by one from the drain pipe opening (101).

Citation Information

Patent Citations

  • Rapid installation equipment for 3PE anti-corrosion underground pipeline

    CN210950173U