Automatic oil injection structure

By designing an automatic oil injection structure, the problem of oil injection equipment for the reduction gear production parts cannot be loaded and inspected, and automatic oil injection and inspection are realized, which improves oil injection efficiency and effect.

CN223178616UActive Publication Date: 2025-08-01HUAQIAN INTELLIGENT TECH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202422270438.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-08-01
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The existing reducer production parts oil filling equipment cannot be loaded during work, and the oil filling is incomplete, and the oil filling effect cannot be detected, making it inconvenient to use.

Method used

An automatic oil filling structure is designed, including supporting frame, feeding groove, oil filling jaw, rotary motor, oil pump, CCD camera and other components, to realize automatic feeding, rotary oil filling and detection functions, and accurately oil filling and effect detection is carried out through PPU robot and CCD camera.

Benefits of technology

It realizes automatic loading, comprehensive oil filling and precise testing, improves oil filling efficiency and effect, making it more convenient to use.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223178616U_ABST
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Abstract

The automatic oil injection structure comprises a supporting frame, one side of the upper end of an oil barrel is communicated with an oil adding opening, a reset rotating shaft is installed on one side of the upper end of the oil adding opening, a cover plate is installed on the other side of the reset rotating shaft, and magnetic blocks are installed on the edge of the lower end of the cover plate and the edge of the upper end of the oil adding opening in an embedded mode. A pushing air cylinder is installed on the rear side of the dislocation air cylinder, a PPU mechanical arm is installed on one side of the supporting frame, a carrying clamping jaw is installed at the output end of the PPU mechanical arm, a detection bin is installed on the rear side of the supporting frame, and a CCD camera is installed at the lower end of the detection bin. According to the automatic oil injection structure, insertion feeding can be conducted through the feeding groove during working, operation is convenient, the oil injection part can be driven by the oil injection clamping jaw and the rotating motor to conduct clamping rotation, and therefore surrounding oil injection can be conducted through the oil barrel and the oil pump more comprehensively, the oil injection part is inserted into the detection bin to be stored through the PPU mechanical arm and the carrying clamping jaw, and the detection efficiency is improved. And appearance detection is carried out through rotation with the CCD camera, the oil injection effect is better, and use is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic oil injection, in particular to an automatic oil injection structure. Background Technique

[0002] A speed reducer is a speed reduction transmission device used between a prime mover and a working machine, and is widely used in modern machinery, such as conveyors, paper machines, mixers, and washing machines, etc.; the speed reducer achieves the purpose of speed reduction by meshing a gear with fewer teeth on the input shaft with a gear with more teeth on the output shaft; in order to make the meshing rotation between the gears smoother, oil is injected between the gears in the speed reducer housing during the production process to reduce the friction and wear between the gears. Usually, when injecting oil into the speed reducer production parts, the speed reducer production parts are placed on the operating table, the oil injection port is aligned with the output end of the oil injection pipe, and the oil injection time of the oil injection pipe is controlled through a valve, thereby controlling the oil injection.

[0003] The existing CN118463010A, an oil injection device and its control system for speed reducer production parts, places the parts on the operating table; the on-off component controls the flow rate of the flow pipe according to a preset rule, and the analysis control module is used to analyze the real-time sampled data, determine the oil injection parameter adjustment strategy according to the analysis result, and control the on-off component and the compensation component according to the oil injection parameter adjustment strategy, so that the actual oil injection volume of the parts is close to the preset oil injection volume, realizing more precise control of the oil injection volume entering the parts. However, there are deficiencies. The existing equipment cannot feed materials during operation, the oil injection is not comprehensive, and the oil injection effect cannot be detected, making it inconvenient to use. Therefore, an automatic oil injection structure is needed to solve the above problems. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an automatic oil injection structure to solve the problems mentioned in the above background technique, that is, it cannot feed materials during the operation of the oil injection device and its control system for speed reducer production parts, the oil injection is not comprehensive, and the oil injection effect cannot be detected, making it inconvenient to use.

[0005] To achieve the above object, the present utility model provides the following technical solution: An automatic oil injection structure, including a support frame, on one side of the upper end inner wall of the support frame, a material placement groove is installed, and an oil injection part is placed on the inner wall of the material placement groove. On the other side of the upper end inner wall of the support frame, a dislocation cylinder is installed, and a rotation motor is installed on the upper end of the support frame. A fuel injection gripper is installed at the lower end of the rotation motor, and the fuel injection gripper and the material placement groove are vertically distributed. A feeding groove is opened at one side edge of the material placement groove, and an oil injection position is installed at the center position on one side of the material placement groove. A fuel pump is inserted and installed on one side of the oil injection position, and one end of the fuel pump is connected and installed with an oil barrel. An oil filling port is connected and installed on one side of the upper end of the oil barrel, and a reset rotating shaft is arranged on one side of the upper end of the oil filling port. A cover plate is installed on the other side of the reset rotating shaft, and magnetic blocks are inlaid and installed at the lower end edge of the cover plate and the upper end edge of the oil filling port. A pushing cylinder is installed at the rear of the dislocation cylinder. A PPU manipulator is installed on one side of the support frame, and a handling gripper is installed at the output end of the PPU manipulator. A detection chamber is installed at the rear of the support frame, and a CCD camera is installed at the lower end of the detection chamber.

[0006] Preferably, the oil barrel is connected with the oil injection position by inclined suction through the fuel pump. The oil filling port is of a funnel structure. The cover plate is connected with the oil filling port by a reset rotating shaft for reset flipping, and the cover plate is magnetically spliced and installed with the oil filling port through the magnetic block.

[0007] Preferably, the detection chamber is eccentrically rotationally connected with the CCD camera, and the oil injection part is inserted and installed in the detection chamber in a ring shape.

[0008] Preferably, the handling gripper moves in an arc for reset between the material placement groove and the detection chamber through the PPU manipulator, and the handling gripper is clamped and installed with the oil injection part.

[0009] Preferably, the oil injection part is inserted and installed in the material placement groove through the feeding groove with limited position, and the oil injection part is connected with the material placement groove by clamping and moving back and forth through the pushing cylinder and the dislocation cylinder.

[0010] Preferably, the oil injection part is connected with the oil injection position by clamping, lifting and rotating through the fuel injection gripper and the rotation motor.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: The automatic oil injection structure can be inserted and fed through the feeding groove during operation, which is convenient to operate. Moreover, the fuel injection gripper and the rotation motor can drive the oil injection part to clamp and rotate, so that circumferential oil injection can be carried out through the oil barrel and the fuel pump, which is more comprehensive. In addition, the PPU manipulator and the handling gripper insert the oil injection part into the detection chamber for storage, and perform appearance detection by rotating with the CCD camera, with better oil injection effect and more convenient use. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is the front view of an automatic oil injection structure of the present utility model;

[0013] Figure 2 This is a side view of an automatic oil injection structure of the present utility model;

[0014] Figure 3 This is a schematic diagram of the connection between the oil barrel and the oil filling port of an automatic oil injection structure of the present utility model;

[0015] Figure 4 This is an automatic oil injection structure of the present utility model Figure 1 The enlarged view at position A in;

[0016] Figure 5 This is an automatic oil injection structure of the present utility model Figure 3 The enlarged view at position B in.

[0017] In the figure: 1, support frame, 2, oil injection gripper, 3, rotating motor, 4, PPU manipulator, 5, oil barrel, 6, oil pump, 7, oil injection position, 8, material placing groove, 9, detection bin, 10, CCD camera, 11, pushing cylinder, 12, handling gripper, 13, misalignment cylinder, 14, oil filling port, 15, feeding groove, 16, reset rotating shaft, 17, cover plate, 18, magnetic block, 19, oil injection part. Specific embodiments

[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0019] Please refer to Figures 1-5 , the present utility model provides a technical solution: an automatic oil injection structure, including a support frame 1, an oil injection gripper 2, a rotating motor 3, a PPU manipulator 4, an oil barrel 5, an oil pump 6, an oil injection position 7, a material placing groove 8, a detection bin 9, a CCD camera 10, a pushing cylinder 11, a handling gripper 12, a misalignment cylinder 13, an oil filling port 14, a feeding groove 15, a reset rotating shaft 16, a cover plate 17, a magnetic block 18 and an oil injection part 19. One side of the upper end of the inner wall of the support frame 1 is provided with a material placing groove 8, and an oil injection part 19 is placed on the inner wall of the material placing groove 8. The oil injection part 19 is installed in a limiting and inserting manner with the material placing groove 8 through the feeding groove 15, and the oil injection part 19 is connected with the material placing groove 8 in a clamping and front-back moving manner through the pushing cylinder 11 and the misalignment cylinder 13, so that the oil injection part 19 is convenient for feeding and moving, and the oil injection efficiency is better and more stable.

[0020] The oil filling part 19 is connected to the oil filling position 7 in a clamping, lifting and rotating manner through the oil filling gripper 2 and the rotating motor 3, which makes it convenient to rotate and adjust the oil filling part 19 and facilitates circumferential oil filling. On the other side of the upper end inner wall of the support frame 1, a misalignment cylinder 13 is installed, and a rotating motor 3 is installed at the upper end of the support frame 1. The lower end of the rotating motor 3 is installed with an oil filling gripper 2, and the oil filling gripper 2 is vertically distributed with the material placing groove 8. On one side edge of the material placing groove 8, a feeding groove 15 is opened, and an oil filling position 7 is installed at the center position on one side of the material placing groove 8. On one side of the oil filling position 7, an oil pump 6 is inserted and installed, and one end of the oil pump 6 is connected and installed with an oil barrel 5. The oil barrel 5 is connected to the oil filling position 7 in an inclined suction and communication manner through the oil pump 6. The oil filling port 14 is of a funnel structure. The cover plate 17 is connected to the oil filling port 14 in a reset flipping manner through the reset rotating shaft 16, and the cover plate 17 is magnetically spliced and installed with the oil filling port 14 through the magnetic block 18. This makes it convenient to tilt the oil barrel 5 for oil filling and facilitates the quick addition of oil, making it easy to use.

[0021] On one side of the upper end of the oil barrel 5, an oil filling port 14 is connected and installed. On one side of the upper end of the oil filling port 14, there is a reset rotating shaft 16. On the other side of the reset rotating shaft 16, a cover plate 17 is installed. And magnetic blocks 18 are inlaid at the lower edge of the cover plate 17 and the upper edge of the oil filling port 14. A pushing cylinder 11 is installed at the rear of the misalignment cylinder 13. A PPU manipulator 4 is installed on one side of the support frame 1, and a handling gripper 12 is installed at the output end of the PPU manipulator 4. The handling gripper 12 moves in an arc-shaped reset manner between the material placing groove 8 and the detection chamber 9 through the PPU manipulator 4, and the handling gripper 12 is clamped and installed with the oil filling part 19. This makes it convenient for the handling gripper 12 to reset and flip at one end and makes the handling more stable. A detection chamber 9 is installed at the rear of the support frame 1, and a CCD camera 10 is installed at the lower end of the detection chamber 9. The detection chamber 9 is eccentrically rotationally connected to the CCD camera 10. The oil filling part 19 is annularly inserted and installed with the detection chamber 9. This enables the detection chamber 9 to perform appearance detection by rotating through the CCD camera 10, and the oil filling effect is better.

[0022] Working principle: When using this automatic oil filling structure, first connect the device to the power supply, then insert the oil filling part 19 into the material placing groove 8 through the feeding groove 15 and fix it through the misalignment cylinder 13. Then, move the oil filling part 19 to the oil filling position 7 through the pushing cylinder 11 and the misalignment cylinder 13, and then clamp and fix it through the oil filling gripper 2. Then, fill the oil filling part 19 with oil through the oil barrel 5 and the oil pump 6, and drive the oil filling part 19 to rotate through the rotating motor 3 for circumferential oil filling. Then, move the oil filling part 19 to the rear of the material placing groove 8. Then, drive the handling gripper 12 through the PPU manipulator 4 to move the oil filling part 19 into the detection chamber 9 and perform detection through the CCD camera 10. Then, continuous operation can be carried out. When the oil is insufficient, the cover plate 17 can be flipped open to add oil through the oil filling port 14. This is the usage process of this automatic oil filling structure.

[0023] Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An automatic oil injection structure, including a support frame (1), on one side of the upper end of the inner wall of the support frame (1), a material placing groove (8) is installed, and an oil injection part (19) is placed on the inner wall of the material placing groove (8), characterized in that: On the other side of the upper end of the inner wall of the support frame (1), a dislocation cylinder (13) is installed, and a rotating motor (3) is installed at the upper end of the support frame (1). A fuel injection gripper (2) is installed at the lower end of the rotating motor (3), and the fuel injection gripper (2) is vertically distributed with the material placement groove (8). A feeding groove (15) is formed at one side edge of the material placement groove (8), and a fuel injection position (7) is installed at the center position on one side of the material placement groove (8). A fuel pump (6) is inserted and installed on one side of the fuel injection position (7), and an oil barrel (5) is connected and installed at one end of the fuel pump (6). An oil filling port (14) is connected and installed at one side of the upper end of the oil barrel (5), and a reset rotating shaft (16) is installed at one side of the upper end of the oil filling port (14). A cover plate (17) is installed on the other side of the reset rotating shaft (16), and magnetic blocks (18) are inlaid and installed at the lower edge of the cover plate (17) and the upper edge of the oil filling port (14). A pushing cylinder (11) is installed behind the dislocation cylinder (13). A PPU manipulator (4) is installed on one side of the support frame (1), and a handling gripper (12) is installed at the output end of the PPU manipulator (4). A detection chamber (9) is installed behind the support frame (1), and a CCD camera (10) is installed at the lower end of the detection chamber (9).

2. The automatic oil injection structure according to claim 1, characterized in that: The oil barrel (5) is connected with the fuel injection position (7) through the fuel pump (6) in an inclined suction connection. The oil filling port (14) is of a funnel structure. The cover plate (17) is connected with the oil filling port (14) through the reset rotating shaft (16) in a reset flipping connection, and the cover plate (17) is magnetically spliced and installed with the oil filling port (14) through the magnetic block (18).

3. The automatic oil injection structure according to claim 2, characterized in that: The detection chamber (9) is eccentrically rotatably connected with the CCD camera (10), and the fuel injection part (19) is inserted and installed in the detection chamber (9) in a circular shape.

4. The automatic oil injection structure according to claim 3, characterized in that: The handling gripper (12) moves in an arc-shaped reset between the material placement groove (8) and the detection chamber (9) through the PPU manipulator (4), and the handling gripper (12) is clamped and installed with the fuel injection part (19).

5. The automatic oil injection structure according to claim 4, characterized in that: The fuel injection part (19) is inserted and installed in the material placement groove (8) through the feeding groove (15) in a limiting manner, and the fuel injection part (19) is connected with the material placement groove (8) in a clamped front-back movement through the pushing cylinder (11) and the dislocation cylinder (13).

6. The automatic oil injection structure according to claim 5, characterized in that: The fuel injection part (19) is connected with the fuel injection position (7) in a clamped lifting and rotating manner through the fuel injection gripper (2) and the rotating motor (3).