Casting device for aluminum alloy sacrificial anode

Abstract

The utility model belongs to the technical field of metal casting, and particularly relates to a casting device for an aluminum alloy sacrificial anode, which is characterized in that a middle branch pipe is assembled in the middle of a rack, two groups of fixing plates are mounted on the surface of the middle branch pipe, a supporting plate is assembled on the surfaces of the fixing plates, and an air cylinder is mounted in the middle of the supporting plate; a cylinder rod is assembled at the end of the cylinder, the end of the cylinder rod is connected with a lifting force arm, a shaft seat is assembled at the bottom of the lifting force arm, a cross rod is installed in the middle of the shaft seat in a penetrating mode, the shaft seat is connected with the lifting force arm through the cross rod, and a lower gasket is installed at the bottom of the shaft seat. A middle transverse plate is installed on the surface of the lifting force arm, side plates are assembled on the two layers of the middle transverse plate, the air cylinder installed at the bottom of the machine frame works, the force arms on the two sides are driven, metal waste on the surface of a bottom plate is poured into an electric furnace on the side edge, the blocking condition during conveying is prevented, and potential safety hazards are reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of metal casting, and specifically relates to a casting device for aluminum alloy sacrificial anodes. Background Art

[0002] Casting is a device for heat-treating workpieces, usually processed using an electric furnace. An electric furnace is a heating furnace that converts electrical energy in the furnace into heat to heat the workpiece. Electric furnaces can be divided into resistance furnaces, induction furnaces, arc furnaces, plasma furnaces, electron beam furnaces, etc. Electric furnaces are easy to control, the material is heated quickly, and the heating temperature is high. Moreover, the easy control of temperature is conducive to alleviating the increasingly serious environmental problems. The mechanisms of most feeding devices are relatively simple, so the loading and unloading device of a machine tool is often simply referred to as a feeding device. The loading and unloading device of a machine tool is an integral part of the machine tool. The advantages of an automatic feeding device are high efficiency and short machine operation time, which can significantly improve production efficiency and reduce physical labor. The loading and unloading device of a machine tool is also an essential auxiliary device for the operation of an electric furnace.

[0003] In the prior art, an electric furnace consists of an electric furnace body, an electric furnace transformer, a rectifier, an inverter, and auxiliary electrical appliances. The feeding device supporting the electric furnace is often used to send raw materials into the interior of the electric furnace for operation and is an essential part of the electric furnace operation. The feeding device usually consists of a frame, a motor, a driven shaft, a workbench, and a conveyor belt. During the feeding operation, the driven shaft is rotated by the motor, and the raw materials are sent into the interior of the electric furnace from the surface of the conveyor belt, which is an essential device for the operation of the electric furnace.

[0004] In the current prior art, the casting feeding devices on the market usually consist of a frame, a motor, a driven shaft, a workbench, and a conveyor belt. The driven shaft is rotated by the motor to send the raw materials into the interior of the electric furnace from the surface of the conveyor belt. However, when the raw materials enter the interior of the electric furnace, some large metal scraps are likely to cause blockages during transportation, which will impose a large load on the device. Therefore, in view of the above problems, a casting device for aluminum alloy sacrificial anodes is proposed. Summary of the Utility Model

[0005] In order to make up for the deficiencies of the prior art and address the problems existing in the existing equipment, the utility model proposes a casting device for aluminum alloy sacrificial anodes.

[0006] The technical solution adopted by the utility model to solve its technical problem is a melting and casting device for aluminum alloy sacrificial anode, comprising a frame, a middle branch pipe is installed in the middle of the frame, two groups of fixed plates are installed on the surface of the middle branch pipe, the surface of the fixed plate is installed with a support plate, a cylinder is installed in the middle of the support plate, the end of the cylinder is installed with a cylinder rod, the end of the cylinder rod is connected to the lifting force arm, the bottom of the lifting force arm is installed with an axle seat, the middle of the axle seat is installed with a cross bar, the axle seat and the lifting force arm are connected through the cross bar, the bottom of the axle seat is installed with a lower gasket, the surface of the lifting force arm is installed with a middle cross plate, and the two layers of the middle cross plate are equipped with side plates, and the cylinder installed at the bottom of the frame operates to drive the force arms on both sides to dump the metal scraps on the surface of the bottom plate into the electric furnace on the side, thereby preventing blockage during transportation and reducing safety hazards.

[0007] Preferably, an upper bracket is installed on the top of the frame, a motor is installed on one side of the upper bracket, multiple sets of conveying rollers are installed in the middle of the upper bracket, a lower clamp is installed on the middle surface of the frame, and a foot pad is installed at the bottom of the frame. The foot pad is connected to the frame through a screw, and a nut is installed on the surface of the screw. At the same time, multiple sets of foot pads are additionally installed at the bottom to protect the frame and extend the life of the device.

[0008] Preferably, a front panel is assembled on one side of the frame, a pad is installed at the bottom of the front panel, the pad is connected to the front panel via a gusset, and a fixing plate is installed below the pad.

[0009] Preferably, an inner support platform is installed at the bottom of one side of the frame, a slide rail is installed on the surface of the inner support platform, and a slider is installed on the surface of the slide rail. The position of the top base plate is adjusted by adjusting the position of the slider twice.

[0010] Preferably, a movable pad is installed above the slider, a plurality of groups of limit seats are installed above the movable pad, and a connecting piece is installed on the side of the inner support platform.

[0011] Preferably, a wheel fixing seat is installed on the middle surface of the inner support platform, a wheel is installed in the middle of the wheel fixing seat, the two sets of wheels are connected by a transmission belt, the surface of the transmission belt is equipped with a crawler slider, an adapter plate is installed below the middle of the inner support platform, and a No. 2 cylinder is installed on the inner side of the adapter plate, and the operation is performed through the cylinder at the bottom to complete the dumping work of the device.

[0012] The utility model is beneficial in that:

[0013] The present utility model provides a melting and casting device for aluminum alloy sacrificial anodes. In order to solve the problem that when raw materials are fed into the interior of an electric furnace from the surface of a conveyor belt, some large metal waste materials are prone to cause blockages during transportation, which will impose a relatively large load on the device. By installing a set of auxiliary tipping devices, when the large metal waste materials reach a designated position, the cylinders installed at the bottom of the frame are operated to drive the force arms on both sides, and the metal waste materials on the surface of the bottom plate are tipped into the electric furnace on the side, preventing blockages during transportation, reducing potential safety hazards, and additionally installing multiple groups of foot pads at the bottom to protect the frame and extend the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for describing the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0015] Figure 1 Isometric view of the whole;

[0016] Figure 2 Isometric view of the internal structure;

[0017] Figure 3 Isometric view of the internal lifting structure;

[0018] Figure 4 Isometric view of the support structure;

[0019] Figure 5 Isometric view of the partial structure;

[0020] In the figure: 1, upper support; 2, conveying roller; 3, bottom plate; 4, front panel; 5, gusset plate; 6, fixing piece; 7, backing plate; 8, motor; 10, slider; 11, slide rail; 12, limit seat; 13, movable backing plate; 14, shaft seat; 15, side plate; 16, middle cross plate; 17, lifting force arm; 18, cylinder rod; 19, cylinder; 20, support plate; 21, fixing plate; 22, cross bar; 23, lower gasket; 24, inner support platform; 25, lower clip; 26, frame; 27, foot pad; 28, screw; 29, nut; 32, transmission belt; 33, crawler slider; 34, runner fixing seat; 35, runner; 36, adapter plate; 37, second cylinder; 38, middle branch pipe; 39, connecting piece. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-5 As shown, a melting and casting device for aluminum alloy sacrificial anodes includes a frame 26. A middle branch pipe 38 is assembled in the middle of the frame 26. Two groups of fixed plates 21 are installed on the surface of the middle branch pipe 38. A support plate 20 is assembled on the surface of the fixed plate 21. A cylinder 19 is installed in the middle of the support plate 20. A cylinder rod 18 is assembled at the end of the cylinder 19. The end of the cylinder rod 18 is connected to a lifting force arm 17. A shaft seat 14 is assembled at the bottom of the lifting force arm 17. A cross bar 22 is installed through the middle of the shaft seat 14. The shaft seat 14 and the lifting force arm 17 are connected by the cross bar 22. A lower gasket 23 is installed at the bottom of the shaft seat 14. A middle cross plate 16 is installed on the surface of the lifting force arm 17. Side plates 15 are assembled on two layers of the middle cross plate 16. An upper support 1 is installed at the top of the frame 26. A motor 8 is assembled on one side of the upper support 1. Multiple conveying rollers 2 are assembled in the middle of the upper support 1. A lower clip 25 is installed on the middle surface of the frame 26. A foot pad 27 is assembled at the bottom of the frame 26. The foot pad 27 is connected to the frame 26 through a screw 28. A nut 29 is installed on the surface of the screw 28.

[0023] During operation, in the current prior art, the melting and casting feeding device on the market usually consists of a frame 26, a motor 8, conveying rollers 2, a lifting force arm 17, and a cylinder 19. The motor 8 drives the conveying rollers 2 to rotate, and the raw materials are sent into the interior of the electric furnace from the surface of the conveyor belt. However, when the raw materials enter the interior of the electric furnace, some large metal waste materials are prone to blockage during transportation, which will cause a large load on the device. Therefore, in view of the above problems, a melting and casting device for aluminum alloy sacrificial anodes is proposed. During the melting and casting feeding operation, the cylinder 19 at the bottom is used for operation. The cylinder rod 18 at the end expands and contracts, driving the connected lifting force arm 17 at the end to perform repeated lifting operations, and then driving the middle cross plate 16 installed on the surface of the lifting force arm 17 to move, completing the dumping treatment of large metal waste materials.

[0024] Furthermore, one side of the frame 26 is equipped with a front panel 4, and a pad 7 is installed at the bottom of the front panel 4. The pad 7 is connected to the front panel 4 through a gusset 5, and a fixing plate 6 is installed below the pad 7. An inner support platform 24 is installed at the bottom of one side of the frame 26, and a slide rail 11 is installed on the surface of the inner support platform 24. A slider 10 is installed on the surface of the slide rail 11, and a movable pad 13 is installed above the slider 10. There are multiple groups of limit seats 12 installed on the top, and the side of the inner support platform 24 is equipped with a connecting piece 39. The middle surface of the inner support platform 24 is installed with a wheel fixing seat 34, and the middle of the wheel fixing seat 34 is installed with a wheel 35. The two groups of wheels 35 are connected by a transmission belt 32. The surface of the transmission belt 32 is equipped with a crawler slider 33. An adapter plate 36 is installed at the bottom of the middle of the inner support platform 24, and the inner side of the adapter plate 36 is equipped with a No. 2 cylinder 37.

[0025] During operation, when conveying metal raw materials, the metal raw materials are placed on the surface of the conveyor belt, and the motor 8 of the base plate 3 is operated to drive the conveying roller 2 to select and feed the metal raw materials into the surface of the base plate 3. The No. 2 cylinder 37 is operated to drive the upper limit seat 12 to move, and the lateral position adjustment of the base plate 3 is completed. The two sets of wheels 35 below are rotated, and the transmission belt 32 will rotate synchronously, thereby driving the track slider 33 on the surface of the transmission belt 32 to adjust the position. When the track slider 33 moves, it will drive the upper movable pad 13 to move laterally, thereby completing the overall aluminum alloy casting operation.

[0026] Working principle: In the current existing technology, the melting and casting feeding device on the market usually consists of a frame 26, a motor 8, conveying rollers 2, a lifting arm 17, and a cylinder 19. The motor 8 drives the conveying rollers 2 to rotate, and the raw materials are fed into the interior of the electric furnace through the surface of the conveyor belt. However, when the raw materials enter the interior of the electric furnace, some large metal waste materials are likely to cause blockage during transportation, which will impose a relatively large load on the device. Therefore, in view of the above problems, a melting and casting device for aluminum alloy sacrificial anodes is proposed. During the melting and casting feeding operation, the cylinder 19 at the bottom is used for operation, and the cylinder rod 18 at the end expands and contracts to drive the lifting arm 17 connected to the end to perform repeated lifting operations. Furthermore, it drives the middle cross plate 16 installed on the surface of the lifting arm 17 to move, completing the dumping treatment of large metal waste materials. When transporting metal raw materials, the metal raw materials are placed on the surface of the conveyor belt, and the motor 8 on the bottom plate 3 is used for operation to drive the conveying rollers 2 to rotate, feeding the metal raw materials onto the surface of the bottom plate 3. Through the operation of the second cylinder 37, the upper limit seat 12 is driven to move, completing the lateral position adjustment of the bottom plate 3. Through the rotation of the two groups of lower runners 35, the conveyor belt 32 will rotate synchronously, and then drive the track slider 33 on the surface of the conveyor belt 32 to adjust its position. When the track slider 33 moves, it will drive the movable cushion plate 13 above to move horizontally, thus completing the overall aluminum alloy melting and casting operation.

[0027] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0028] The above has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.

Claims

1. A melting and casting device for an aluminum alloy sacrificial anode, characterized in that: It includes a frame (26), a middle branch pipe (38) is assembled in the middle of the frame (26), two groups of fixing plates (21) are installed on the surface of the middle branch pipe (38), a support plate (20) is assembled on the surface of the fixing plate (21), a cylinder (19) is installed in the middle of the support plate (20), a cylinder rod (18) is assembled at the end of the cylinder (19), the end of the cylinder rod (18) is connected to a lifting force arm (17), a shaft seat (14) is assembled at the bottom of the lifting force arm (17), a cross bar (22) is installed through the middle of the shaft seat (14), the shaft seat (14) and the lifting force arm (17) are connected by the cross bar (22), a lower gasket (23) is installed at the bottom of the shaft seat (14), a middle cross plate (16) is installed on the surface of the lifting force arm (17), and side plates (15) are assembled on two layers of the middle cross plate (16).

2. The melting and casting device for an aluminum alloy sacrificial anode according to claim 1, characterized in that: An upper bracket (1) is installed at the top of the frame (26), a motor (8) is assembled on one side of the upper bracket (1), multiple groups of conveying rollers (2) are assembled in the middle of the upper bracket (1), a lower clamping piece (25) is installed on the middle surface of the frame (26), a foot pad (27) is assembled at the bottom of the frame (26), the foot pad (27) is connected to the frame (26) through a screw (28), and a nut (29) is installed on the surface of the screw (28).

3. The casting device for sacrificial aluminum alloy anodes according to claim 2, characterized in that: A front panel (4) is assembled on one side of the frame (26), a backing plate (7) is installed at the bottom of the front panel (4), the backing plate (7) and the front panel (4) are connected by an angle brace plate (5), and a fixing piece (6) is installed below the backing plate (7).

4. A melting and casting device for an aluminum alloy sacrificial anode according to claim 1, characterized in that: An inner support platform (24) is installed at the bottom on one side of the frame (26), a slide rail (11) is installed on the surface of the inner support platform (24), and a slider (10) is assembled on the surface of the slide rail (11).

5. The casting device for sacrificial aluminum alloy anode according to claim 4, characterized in that: A movable backing plate (13) is installed above the slider (10), multiple groups of limit seats (12) are assembled above the movable backing plate (13), and a connecting piece (39) is assembled on the side of the inner support platform (24).

6. The casting device for sacrificial aluminum alloy anode according to claim 4, characterized in that: A runner fixing seat (34) is installed on the middle surface of the inner support platform (24), a runner (35) is installed in the middle of the runner fixing seat (34), the two groups of runners (35) are connected by a transmission belt (32) for transmission connection, a crawler slider (33) is assembled on the surface of the transmission belt (32), a transfer plate (36) is installed below the middle of the inner support platform (24), and a second cylinder (37) is assembled inside the transfer plate (36).

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