Tool for quantitatively characterizing mortar performance

By introducing roller guide and loose positioning bolts into the mortar consistency instrument, the problem of static friction affecting detection accuracy is solved, and a higher precision mortar consistency detection is achieved.

CN223180005UActive Publication Date: 2025-08-01SHANDONG HUIYU CONSTRUCTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421716359.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-08-01
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

During the inspection of existing mortar consistency instruments, the detection accuracy is affected due to the large static friction between the connecting shaft connecting the mortar test cone and the bracket.

Method used

The roller guide structure and loose positioning bolt design are adopted to reduce the resistance during the drop of the mortar test cone through the rotation of the roller, and the base level is adjusted through the butterfly bolts and pads to ensure that the mortar test cone falls in a horizontal state.

Benefits of technology

The accuracy of mortar consistency detection is improved and the accuracy and reliability of the detection results are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tool for quantitatively characterizing mortar performance, which belongs to the technical field of mortar performance detection tools and comprises a base, a mortar containing barrel detachably connected to the upper surface of the base and a measuring meter mounted above the mortar containing barrel through a support. A guide seat which is of a square structure is installed below the measuring meter through a support, rollers are symmetrically installed on the inner side of the guide seat, shaft heads are installed at the two ends of each roller, the shaft heads are rotationally connected with the guide seat, a guide groove is annularly formed in the middle of the outer wall of each shaft head, and the guide groove is sleeved with a rubber sleeve; according to the device, the mortar test cone can fall down by loosening the positioning bolt, and meanwhile, the roller rotates to guide the connecting shaft rod, so that the resistance of the mortar test cone in the falling process is reduced, and the detection precision of the consistency of mortar is further ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of mortar performance detection tools, and more specifically, to a tool for quantitatively characterizing the performance of mortar. Background Technique

[0002] Mortar is an adhesive substance used for bricklaying in construction. It is made by mixing a certain proportion of sand and cementitious materials (such as cement, lime paste, clay, etc.) with water. It is also called mortar. Commonly used mortars include cement mortar, mixed mortar (or cement-lime mortar), lime mortar, and clay mortar. The excellent workability of mortar, commonly known as good state, characterizes various properties of the mixture.

[0003] A mortar consistency meter is also called a mortar fluidity tester, which is an instrument for measuring the fluidity performance of mortar. It mainly consists of a cone (with a height of 145 mm, a bottom diameter of 75 mm, and a weight of 300 ± 2 g) with a sliding rod and a frustum-shaped metal cylinder container. The well-stirred mortar is filled into the container at one time until it is about 1 cm away from the upper mouth of the container and tamped according to the specified test method. Then the cone is allowed to freely sink from the center of the mortar surface. After 10 s, the falling distance is measured and read, in cm (accurate to 0.5 cm), which is the consistency value (also called the penetration depth) of the mortar.

[0004] However, when the existing mortar consistency meter detects the consistency of mortar, the connection part between the connecting shaft rod of the mortar test cone and the bracket of the mortar consistency meter is static friction. Therefore, during the free fall of the mortar test cone, the friction generated by the static friction is relatively large, which affects the detection accuracy of the mortar consistency. So we propose a tool for quantitatively characterizing the performance of mortar to solve the above problems. Content of the Utility Model

[0005] 1. Technical Problem to be Solved

[0006] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a tool for quantitatively characterizing the performance of mortar, which can make the mortar test cone fall by loosening the positioning bolt, and at the same time guide the connecting shaft rod through the rotation of the roller, reducing the resistance of the mortar test cone during the falling process, and thus ensuring the detection accuracy of the mortar consistency.

[0007] 2. Technical Solution

[0008] To solve the above problems, the utility model adopts the following technical solutions.

[0009] A tool for quantitatively characterizing the performance of mortar, comprising a base, a mortar holding bucket detachably connected to the upper surface of the base, and a measuring table mounted above the mortar holding bucket through a bracket. A guiding seat arranged in an "O" shape is mounted below the measuring table through a bracket. Inside the guiding seat, rollers are symmetrically mounted. Both ends of each roller are provided with shaft heads, and the shaft heads are rotatably connected to the guiding seat. A guiding groove is annularly arranged in the middle of the outer wall of the shaft head, and a rubber sleeve is sleeved outside the guiding groove;

[0010] A connecting shaft rod is arranged between the guiding grooves, and the outer wall of the connecting shaft rod is in contact with the rubber sleeve. The bottom end of the connecting shaft rod is connected with a mortar test cone located above the mortar holding bucket;

[0011] Above the roller, a positioning bolt screwed to the guiding seat is provided, and the positioning bolt abuts against the connecting shaft rod.

[0012] Further, butterfly bolts are symmetrically screwed to the edge part of the upper surface of the base, and the butterfly bolts penetrate through the base.

[0013] Further, a cushion block is fixedly connected to the edge part of the lower surface of the base, and the lower surface of the cushion block is on the same horizontal plane as the bottom end of the butterfly bolt.

[0014] Further, a spirit level is mounted on the edge part of the upper surface of the base away from the cushion block.

[0015] Further, bearings are mounted on the guiding seat corresponding to the rollers, and the bearings are in interference fit with the shaft heads.

[0016] Further, the central axes of the mortar holding bucket, the mortar test cone and the connecting shaft rod are on the same straight line.

[0017] Further, the distance between the guiding grooves is adapted to the outer diameter of the connecting shaft rod.

[0018] 3. Beneficial effects

[0019] Compared with the prior art, the advantages of the present utility model are as follows:

[0020] (1) In this solution, the connecting shaft rod is guided by the guiding groove arranged on the outer wall of the roller, and the rubber sleeve is used to be in contact with the connecting shaft rod to ensure the stability of guiding the connecting shaft rod. Then, the position of the mortar test cone is adjusted so that its tip is in contact with the top horizontal plane of the mortar. Then, the positioning bolt is rotated to position the connecting shaft rod. After adjusting the position of the measuring table, the positioning bolt is loosened to make the mortar test cone fall. At the same time, the connecting shaft rod is guided by the rotation of the roller, reducing the resistance of the mortar test cone during the falling process, thereby ensuring the detection accuracy of the mortar consistency.

[0021] (2) In this solution, the base is horizontally adjusted by the butterfly bolt in cooperation with the cushion block on the lower surface of the base until the bubble in the spirit level is centered, so as to ensure that the mortar inside the mortar holding bucket is in a horizontal state, which can improve the detection accuracy of the mortar consistency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a schematic three-dimensional structure diagram of the present utility model;

[0023] Figure 2 is a schematic structure diagram of the roller of the present utility model;

[0024] Figure 3 is a schematic structure diagram of the mortar cone of the present utility model;

[0025] Figure 4 is a schematic structure diagram of the lower surface of the base of the present utility model.

[0026] Explanation of the reference numerals in the drawings:

[0027] 1. Base; 2. Mortar holding bucket; 3. Measuring table; 4. Guide seat; 5. Roller; 6. Guide groove; 7. Rubber sleeve; 8. Shaft head; 9. Connecting shaft rod; 10. Mortar cone; 11. Cushion block; 12. Butterfly bolt; 13. Spirit level; 14. Positioning bolt. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model; obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0029] Embodiment:

[0030] Please refer to Figures 1-4 , a tool for quantitatively characterizing the performance of mortar, including a base 1, a mortar holding bucket 2 detachably connected to the upper surface of the base 1, and a measuring table 3 installed above the mortar holding bucket 2 through a bracket. A guide seat 4 arranged in a mouth-shaped structure is installed below the measuring table 3. Rollers 5 are symmetrically installed inside the guide seat 4. Shaft heads 8 are installed at both ends of the roller 5, and the shaft heads 8 are rotatably connected to the guide seat 4. A guide groove 6 is annularly arranged in the middle of the outer wall of the shaft head 8, and a rubber sleeve 7 is sleeved outside the guide groove 6;

[0031] A connecting shaft rod 9 is arranged between the guide grooves 6, and the outer wall of the connecting shaft rod 9 is in contact with the rubber sleeve 7. The bottom end of the connecting shaft rod 9 is connected to a mortar cone 10 located above the mortar holding bucket 2;

[0032] Above the roller 5, a positioning bolt 14 screwed to the guide seat 4 is provided, and the positioning bolt 14 abuts against the connecting shaft rod 9;

[0033] It should be noted that when using this tool for quantitatively characterizing the properties of mortar, an appropriate amount of uniformly stirred mortar to be tested is added inside the mortar holding bucket 2, and then the top of the mortar is leveled;

[0034] Place the connecting shaft rod 9 inside the guide seat 4, guide the connecting shaft rod 9 through the guide groove 6 provided on the outer wall of the roller 5, and use the rubber sleeve 7 to fit with the connecting shaft rod 9 to ensure the stability of guiding the connecting shaft rod 9. Then adjust the position of the mortar cone 10 so that its tip is flush with the top horizontal surface of the mortar. Then rotate the positioning bolt 14 to position the connecting shaft rod 9. After adjusting the position of the measuring gauge 3, loosen the positioning bolt 14 to make the mortar cone 10 drop. At the same time, guide the connecting shaft rod 9 by rotating the roller 5, reducing the resistance of the mortar cone 10 during the descending process. Then use the measuring gauge 3 to detect the consistency of the mortar, thereby ensuring the detection accuracy of the mortar consistency.

[0035] Such as Figure 1 、 Figure 4 As shown in the figure, butterfly bolts 12 are symmetrically screwed on the edge part of the upper surface of the base 1, and the butterfly bolts 12 penetrate through the base 1. A cushion block 11 is fixedly connected to the edge part of the lower surface of the base 1, and the lower surface of the cushion block 11 is on the same horizontal plane as the bottom end of the butterfly bolt 12. A spirit level 13 is installed on the edge part of the upper surface of the base 1 away from the cushion block 11;

[0036] It should be noted that the base 1 is horizontally adjusted by the cooperation of the butterfly bolts 12 and the cushion block 11 on the lower surface of the base 1 until the bubble in the spirit level 13 is centered, thereby ensuring that the mortar inside the mortar holding bucket 2 is in a horizontal state and improving the detection accuracy of the mortar consistency.

[0037] Such as Figure 2 As shown in the figure, a bearing is installed at the position of the guide seat 4 corresponding to the roller 5, and the bearing is in interference fit with the shaft head 8;

[0038] It should be noted that the resistance of the roller 5 during rotation is reduced, and the rotation accuracy of the roller 5 is ensured.

[0039] Such as Figure 1 As shown in the figure, the central axes of the mortar holding bucket 2, the mortar cone 10, and the connecting shaft rod 9 are on the same straight line;

[0040] It should be noted that during the descending process of the mortar cone 10, the tip of the mortar cone 10 is prevented from colliding with the inner wall of the mortar holding bucket 2 to ensure the test result of the mortar consistency.

[0041] As Figure 2 , Figure 3 shown, the spacing between the guide grooves 6 is adapted to the outer diameter of the connecting shaft rod 9;

[0042] It should be noted that during the falling process of the mortar cone 10, the connecting shaft rod 9 is guided by the rotation of the roller 5, and the resistance of the mortar cone 10 during the falling process is reduced through rolling friction.

[0043] In use: An appropriate amount of uniformly stirred mortar to be tested is added inside the mortar storage bucket 2, and then the top of the mortar is leveled.

[0044] The connecting shaft rod 9 is placed inside the guide seat 4. The connecting shaft rod 9 is guided by the guide grooves 6 provided on the outer wall of the roller 5, and the rubber sleeve 7 is used to fit with the connecting shaft rod 9 to ensure the stability of guiding the connecting shaft rod 9. Then, the position of the mortar cone 10 is adjusted so that its tip is flush with the top horizontal plane of the mortar. Then, the positioning bolt 14 is rotated to position the connecting shaft rod 9. After adjusting the position of the measuring gauge 3, by loosening the positioning bolt 14, the mortar cone 10 falls, and at the same time, the connecting shaft rod 9 is guided by the rotation of the roller 5, reducing the resistance of the mortar cone 10 during the falling process. Then, the consistency of the mortar is detected by using the measuring gauge 3.

[0045] The above is only the preferred specific embodiment of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and its improved concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A tool for quantitatively characterizing the properties of mortar, comprising a base (1), a mortar holding bucket (2) detachably connected to the upper surface of the base (1), and a measuring gauge (3) mounted above the mortar holding bucket (2) through a bracket, characterized in that: Below the measuring table (3), a guide seat (4) with a rectangular structure is installed through a bracket. Inside the guide seat (4), rollers (5) are symmetrically installed. At both ends of the rollers (5), shaft heads (8) are installed, and the shaft heads (8) are rotatably connected to the guide seat (4). In the middle of the outer wall of the shaft head (8), a guide groove (6) is annularly arranged, and an adhesive sleeve (7) is sleeved outside the guide groove (6). A connecting shaft rod (9) is arranged between the guide grooves (6), and the outer wall of the connecting shaft rod (9) is in contact with the adhesive sleeve (7). The bottom end of the connecting shaft rod (9) is connected to a mortar test cone (10) located above the mortar storage bucket (2). Above the roller (5), a positioning bolt (14) screwed to the guide seat (4) is provided, and the positioning bolt (14) abuts against the connecting shaft rod (9).

2. A tool for quantitatively characterizing the properties of mortar according to claim 1, characterized in that: Butterfly bolts (12) are symmetrically screwed on the edge part of the upper surface of the base (1), and the butterfly bolts (12) penetrate through the base (1).

3. A tool for quantitatively characterizing the properties of mortar according to claim 2, characterized in that: At the edge part of the lower surface of the base (1), a cushion block (11) is fixedly connected, and the lower surface of the cushion block (11) and the bottom end of the butterfly bolt (12) are on the same horizontal plane.

4. A tool for quantitatively characterizing the properties of mortar according to claim 3, characterized in that: A spirit level (13) is installed at the edge part of the upper surface of the base (1) away from the cushion block (11).

5. A tool for quantitatively characterizing the properties of mortar according to claim 1, characterized in that: Bearings are installed at the parts of the guide seat (4) corresponding to the rollers (5), and the bearings are in interference fit with the shaft heads (8).

6. A tool for quantitatively characterizing the properties of mortar according to claim 1, characterized in that: The central axes of the mortar storage bucket (2), the mortar test cone (10), and the connecting shaft rod (9) are on the same straight line.

7. A tool for quantitatively characterizing the properties of mortar according to claim 1, characterized in that: The distance between the guide grooves (6) is adapted to the outer diameter of the connecting shaft rod (9).