Pipeline nondestructive testing device for chemical engineering
By designing the adjustment mechanism and replacement mechanism, the troubles and errors of the existing devices when detecting different positions or pipe bents are solved, automatic adjustment and rapid replacement are realized, and the practicality of non-destructive testing of pipelines for chemical engineering is improved.
Patent Information
- Application Number
- CN202421613520.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-07-08
AI Technical Summary
The existing non-destructive testing devices for chemical engineering require manual adjustment of positions when detecting different positions or pipe bents, which leads to cumbersome and prone to errors, affecting practicality.
A non-destructive detection device for pipelines including an adjustment mechanism, a replacement mechanism and a moving mechanism are designed, and the automatic adjustment of the detection device and rapid replacement of the detection head are achieved through components such as telescopic sleeves, telescopic rods, springs, limiting grooves, gears, motors, etc.
Automatic length adjustment and bending of the detection device are realized, manual adjustment is avoided, error is reduced, and detection convenience and accuracy are improved.
Smart Images

Figure CN223180166U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical engineering, in particular to a non-destructive testing device for pipelines used in chemical engineering. Background Art
[0002] Students majoring in chemical engineering will systematically learn the basic theories and engineering technology knowledge required for this major, especially the following knowledge: (1) basic theories and experiments of inorganic chemistry, organic chemistry, and physical chemistry; (2) basic theories and experiments of chemical engineering principles, chemical thermodynamics, chemical reaction engineering, separation engineering, chemical production processes and equipment; (3) chemical technology and economic analysis and production operation management; (4) preliminary ability to research and develop new products, new equipment and new processes, etc.
[0003] A search revealed an existing patent (publication number: CN215415391U) that discloses a pipeline nondestructive testing device comprising a support mechanism, a bearing mechanism disposed on the support mechanism, and a bearing assembly for securing a probe. The bearing assembly rotates coaxially with the pipeline, and a drive mechanism is disposed on the support mechanism for driving the bearing assembly. This patent facilitates circumferential testing of annular welds in pipelines.
[0004] However, in the process of performing nondestructive testing on chemical engineering pipelines, the length and position of the existing nondestructive testing devices for chemical engineering pipelines are fixed. Therefore, when different positions of the pipeline need to be tested, the staff needs to manually adjust the position of the testing device, which is quite troublesome. Moreover, when testing bent pipes, the position of the testing device needs to be repeatedly changed and adjusted, which is prone to errors and greatly reduces the practicality of the testing device.
[0005] Therefore, in order to solve the above problems, a non-destructive testing device for pipelines in chemical engineering is proposed. Utility Model Content
[0006] (1) Technical problems solved
[0007] In response to the deficiencies of the prior art, the present invention provides a non-destructive testing device for chemical engineering pipelines, which solves the problem mentioned in the above background technology that in the existing non-destructive testing device for chemical engineering pipelines, the length and position of the testing device are fixed during the working process of non-destructive testing of chemical engineering pipelines. Therefore, when it is necessary to test different positions of the pipeline, the staff needs to manually adjust the position of the testing device, which is more troublesome. Moreover, when testing bent pipes, the position of the testing device needs to be repeatedly replaced and adjusted, which is likely to cause errors, thereby greatly reducing the practicality of the testing device.
[0008] (2) Technical solution
[0009] To achieve the above object, the utility model provides the following technical solution: a non-destructive testing device for pipelines in chemical engineering, including a machine body, on one side of which an adjusting mechanism is arranged, on one side of which a replacing mechanism is arranged, and on the surface of which a moving mechanism is arranged;
[0010] The adjusting mechanism includes a telescopic sleeve arranged inside the machine body, a telescopic rod sleeved inside the telescopic sleeve, a spring a arranged on the surface of the telescopic rod, a limiting rod arranged on one side of the spring a, a limiting groove opened on the surface of the telescopic sleeve, a telescopic tube arranged on one side of the telescopic rod, and a housing arranged on one side of the telescopic tube.
[0011] As a preferred solution, a chute is opened on the inner wall surface of the housing, and a slider is arranged inside the chute.
[0012] As a preferred solution, a rack is arranged on the surface of the slider, and a gear is meshed and connected to one side of the rack.
[0013] As a preferred solution, a rotating shaft a is sleeved inside the gear, and a motor is arranged on one side of the rotating shaft a.
[0014] As a preferred solution, the replacing mechanism includes a connecting block arranged on the surface of the machine body, a hinge arranged on one side of the connecting block, and a fixing plate arranged on one side of the hinge.
[0015] As a preferred solution, a spring b is arranged on one side of the fixing plate, and a groove a is arranged on one side of the fixing plate and opened on the surface of the detection head.
[0016] As a preferred solution, the moving mechanism includes a groove b opened on the surface of the machine body, a rotating shaft b arranged inside the groove b, a moving wheel sleeved outside the rotating shaft b, a protective pad arranged on the surface of the moving wheel, and a fixing bolt penetrating through the surface of the protective pad.
[0017] The utility model provides a non-destructive testing device for pipelines in chemical engineering. It has the following beneficial effects:
[0018] (1) The non-destructive testing device for chemical engineering pipelines is provided with an adjustment mechanism. During the process of non-destructively testing chemical engineering pipelines, when the outer shell moves, the telescopic rod will move out from the inside of the telescopic sleeve. Under the telescopic and reset action of spring a, spring a drives the limiting rod into the inside of the limiting groove. Under the action of the limiting rod and the limiting groove, the length of the telescopic rod can be fixed. At the same time, under the action of the telescopic pipe, the outer shell can be bent, avoiding the need to repeatedly replace and adjust the position of the testing device when detecting bent pipes, which is likely to cause errors. Moreover, under the action of the telescopic sleeve and the telescopic rod, the outer shell can be adjusted.
[0019] (2) The non-destructive testing device for chemical engineering pipelines is provided with an adjustment mechanism. During the process of non-destructively testing chemical engineering pipelines, the switch of the motor can be turned on first. Under the action of the motor, the motor drives the rotating shaft a to rotate. Under the action of the rotating shaft a, the rotating shaft a drives the gear to rotate, and the gear drives the rack to move, thereby adjusting the outer shell. At the same time, under the action of the chute and the slider, the moving position of the rack can be limited. Brief Description of the Drawings
[0020] Figure 1 is a schematic side view of the external structure of the present utility model;
[0021] Figure 2 is a schematic structural diagram of the adjustment mechanism of the present utility model;
[0022] Figure 3 is a schematic structural diagram of the replacement mechanism of the present utility model;
[0023] Figure 4 is a schematic structural diagram of the moving mechanism of the present utility model.
[0024] Wherein: 1. Body; 2. Adjustment mechanism; 201. Telescopic sleeve; 202. Telescopic rod; 203. Spring a; 204. Limiting rod; 205. Limiting groove; 206. Telescopic pipe; 207. Outer shell; 2071. Chute; 2072. Slider; 2073. Rack; 2074. Gear; 2075. Rotating shaft a; 2076. Motor; 3. Replacement mechanism; 301. Connecting block; 302. Hinge; 303. Fixed plate; 304. Spring b; 305. Groove a; 306. Detection head; 4. Moving mechanism; 401. Groove b; 402. Rotating shaft b; 403. Moving wheel; 404. Protective pad; 405. Fixed bolt. Detailed Description of the Embodiment
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0026] Please refer to Figure 1 and Figure 4 , the present utility model provides a technical solution: a non-destructive testing device for chemical engineering pipelines, including a machine body 1, a regulating mechanism 2 is arranged on one side of the machine body 1, a replacement mechanism 3 is arranged on one side of the machine body 1, a moving mechanism 4 is arranged on the surface of the machine body 1, and the moving mechanism 4 includes a groove b401, the groove b401 is opened on the surface of the machine body 1, a rotating shaft b402 is arranged inside the groove b401, a moving wheel 403 is sleeved outside the rotating shaft b402, a protective pad 404 is arranged on the surface of the moving wheel 403, and fixing bolts 405 penetrate through the surface of the protective pad 404.
[0027] Among them: in the working process of the non-destructive testing device for chemical engineering pipelines to perform non-destructive testing on chemical engineering pipelines, by setting the regulating mechanism 2, it can be avoided that during the working process of performing non-destructive testing on chemical engineering pipelines, the length position of the testing device is fixed and unchanged. Therefore, when it is necessary to detect different positions of the pipeline, it is necessary for the staff to manually adjust the position of the testing device, which is relatively laborious. And when detecting a bent pipe, it is necessary to repeatedly replace and adjust the position of the testing device, which is likely to cause errors, and thus greatly reduce the practicability of the testing device.
[0028] Please refer to Figure 2 , a non-destructive testing device for chemical engineering pipelines, the regulating mechanism 2 includes a telescopic sleeve 201, the telescopic sleeve 201 is arranged inside the machine body 1, a telescopic rod 202 is sleeved inside the telescopic sleeve 201, a spring a203 is arranged on the surface of the telescopic rod 202, a limiting rod 204 is arranged on one side of the spring a203, a limiting groove 205 is opened on the surface of the telescopic sleeve 201, a telescopic pipe 206 is arranged on one side of the telescopic rod 202, a housing 207 is arranged on one side of the telescopic pipe 206, a sliding groove 2071 is opened on the inner wall surface of the housing 207, a sliding block 2072 is arranged inside the sliding groove 2071, a rack 2073 is arranged on the surface of the sliding block 2072, a gear 2074 is meshed and connected to one side of the rack 2073, a rotating shaft a2075 is sleeved inside the gear 2074, and a motor 2076 is arranged on one side of the rotating shaft a2075.
[0029] Among them: During the process of non-destructive testing of chemical engineering pipelines by the non-destructive testing device for chemical engineering pipelines, when the outer shell 207 moves, the telescopic rod 202 will move out from the inside of the telescopic sleeve 201. And under the telescopic and reset action of the spring a 203, the spring a 203 drives the limit rod 204 to enter the inside of the limit groove 205. Under the action of the limit rod 204 and the limit groove 205, the length of the telescopic rod 202 can be fixed. At the same time, under the action of the telescopic pipe 206, the outer shell 207 can be bent, avoiding the need to repeatedly replace and adjust the position of the testing device when detecting a bent pipe, which is prone to errors. And under the action of the telescopic sleeve 201 and the telescopic rod 202, the outer shell 207 can be adjusted. First, the switch of the motor 2076 can be turned on. Under the action of the motor 2076, the motor 2076 drives the rotating shaft a 2075 to rotate. And under the action of the rotating shaft a 2075, the rotating shaft a 2075 drives the gear 2074 to rotate. And the gear 2074 drives the rack 2073 to move, thereby adjusting the outer shell 207. At the same time, under the action of the chute 2071 and the slider 2072, the moving position of the rack 2073 can be limited.
[0030] Please refer to Figure 3 , a non-destructive testing device for chemical engineering pipelines. The replacement mechanism 3 includes a connecting block 301. The connecting block 301 is arranged on the surface of the machine body 1. A hinge 302 is arranged on one side of the connecting block 301. A fixing plate 303 is arranged on one side of the hinge 302. A spring b 304 is arranged on one side of the fixing plate 303. A groove a 305 is arranged on one side of the fixing plate 303. The groove a 305 is opened on the surface of the detection head 306.
[0031] Among them: During the process of non-destructive testing of chemical engineering pipelines by the non-destructive testing device for chemical engineering pipelines, by setting the replacement mechanism 3, the fixing plate 303 can be pulled. Under the action of the hinge 302, the hinge 302 drives the fixing plate 303 to rotate. And under the telescopic and reset action of the spring b 304, the spring b 304 drives the fixing plate 303 to perform telescopic reset. When the fixing plate 303 enters the inside of the groove a 305, the detection head 306 can be installed and replaced.
[0032] The working principle of the present utility model is as follows: During the process of non-destructive testing of pipelines for chemical engineering by the non-destructive testing device for pipelines in chemical engineering, when the outer shell 207 moves, the telescopic rod 202 will move out from the inside of the telescopic sleeve 201. Under the telescopic and reset action of the spring a 203, the spring a 203 drives the limiting rod 204 into the inside of the limiting groove 205. Under the action of the limiting rod 204 and the limiting groove 205, the length of the telescopic rod 202 can be fixed. At the same time, under the action of the telescopic pipe 206, the outer shell 207 can be bent, avoiding the need to repeatedly replace and adjust the position of the testing device when detecting a bent pipe, which is likely to cause errors. Moreover, under the action of the telescopic sleeve 201 and the telescopic rod 202, the outer shell 207 can be adjusted. First, the switch of the motor 2076 can be turned on. Under the action of the motor 2076, the motor 2076 drives the rotating shaft a 2075 to rotate. Under the action of the rotating shaft a 2075, the rotating shaft a 2075 drives the gear 2074 to rotate, and the gear 2074 drives the rack 2073 to move, thereby adjusting the outer shell 207. At the same time, under the action of the chute 2071 and the slider 2072, the moving position of the rack 2073 can be limited. Secondly, by providing a replacement mechanism 3, the fixing plate 303 can be pulled. Under the action of the hinge 302, the hinge 302 drives the fixing plate 303 to rotate. Under the telescopic and reset action of the spring b 304, the spring b 304 drives the fixing plate 303 to perform telescopic reset. The fixing plate 303 enters the inside of the groove a 305, and the detection head 306 can be installed and replaced.
[0033] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A non-destructive testing device for pipelines in chemical engineering, comprising a machine body (1), characterized in that: On one side of the body (1), an adjustment mechanism (2) is provided. On one side of the body (1), a replacement mechanism (3) is provided. On the surface of the body (1), a moving mechanism (4) is provided. The adjustment mechanism (2) includes a telescopic sleeve (201). The telescopic sleeve (201) is arranged inside the body (1). Inside the telescopic sleeve (201), a telescopic rod (202) is sleeved. On the surface of the telescopic rod (202), a spring a (203) is provided. On one side of the spring a (203), a limiting rod (204) is provided. On the surface of the telescopic sleeve (201), a limiting groove (205) is opened. On one side of the telescopic rod (202), a telescopic tube (206) is provided. On one side of the telescopic tube (206), a housing (207) is provided.
2. The non-destructive testing device for pipelines used in chemical engineering according to claim 1, characterized in that: On the inner wall surface of the housing (207), a chute (2071) is opened. Inside the chute (2071), a slider (2072) is provided.
3. The non-destructive testing device for pipelines used in chemical engineering according to claim 2, wherein: On the surface of the slider (2072), a rack (2073) is provided. On one side of the rack (2073), a gear (2074) is meshed and connected.
4. The non-destructive testing device for chemical engineering pipelines according to claim 3, wherein: Inside the gear (2074), a rotating shaft a (2075) is sleeved. On one side of the rotating shaft a (2075), a motor (2076) is provided.
5. The non-destructive testing device for pipelines used in chemical engineering according to claim 1, characterized in that: The replacement mechanism (3) includes a connecting block (301). The connecting block (301) is arranged on the surface of the body (1). On one side of the connecting block (301), a hinge (302) is provided. On one side of the hinge (302), a fixing plate (303) is provided.
6. The non-destructive testing device for pipelines used in chemical engineering according to claim 5, characterized in that: On one side of the fixing plate (303), a spring b (304) is provided. On one side of the fixing plate (303), a groove a (305) is provided. The groove a (305) is opened on the surface of the detection head (306).
7. An apparatus for non-destructive testing of pipelines used in chemical engineering according to claim 1, characterized in that: The moving mechanism (4) includes a groove b (401). The groove b (401) is opened on the surface of the body (1). Inside the groove b (401), a rotating shaft b (402) is provided. Outside the rotating shaft b (402), a moving wheel (403) is sleeved. On the surface of the moving wheel (403), a protective pad (404) is provided. Through the surface of the protective pad (404), a fixing bolt (405) is provided.
Citation Information
Patent Citations
Pipeline nondestructive testing device
CN215415391U