Capacitor withstand voltage testing device
By designing a capacitor withstand voltage testing device, multiple capacitors are simultaneously fixed using a moving slide and a fixing mechanism, and a cylinder is used to push the contact of the pressing mechanism to make contact with the pins. This solves the problems of low efficiency and poor contact in existing technologies, and achieves efficient and accurate capacitor withstand voltage testing.
Patent Information
- Application Number
- CN202421502162.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2034-06-28
AI Technical Summary
Existing capacitor withstand voltage testing equipment can only test a single capacitor at a time, which increases testing time and cost during large-scale production or batch testing, and poor contact issues affect the accuracy of test results.
A capacitor withstand voltage testing device was designed. It uses a moving slide and a fixing mechanism to fix multiple capacitors at the same time. Combined with a cylinder to push the pressing mechanism to make the contact part contact the pin, the voltage is applied through a high voltage power line to perform the test, avoiding poor contact.
This technology enables simultaneous testing of multiple capacitors, improving testing efficiency, ensuring the accuracy and stability of test results, and reducing labor costs.
Smart Images

Figure CN223180337U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor withstand voltage testing equipment, in particular to a capacitor withstand voltage testing device. Background Technique
[0002] The withstand voltage of a capacitor is one of the important indicators to measure its performance, which is related to the stability and reliability of the capacitor in a high-voltage environment and is crucial for ensuring the safe and stable operation of the entire power electronics system;
[0003] However, the existing testing devices can only test a single capacitor at a time. When facing large-scale production or batch detection, this will undoubtedly greatly increase the testing time and cost and reduce the overall production efficiency; and during the testing process, it is usually necessary to use copper sheets to contact the pins of the capacitor to complete the testing. However, as the number of tests increases, the elasticity of the copper sheets will gradually decrease, and their surfaces will also oxidize due to frequent contact with the pins, resulting in poor contact, which will affect the accuracy of the test results and greatly reduce the reference value of the test results. Summary of the Utility Model
[0004] A capacitor withstand voltage testing device proposed by the utility model solves the existing problems.
[0005] To achieve the above object, the utility model adopts the following technical scheme: A capacitor withstand voltage testing device includes a control console, a moving sliding table is connected to the upper end of the control console, and the moving sliding table is a threaded rotation and movement structure. A fixing mechanism is connected above the moving sliding table, the fixing mechanism is used for stably placing the capacitor, a pin is connected to the middle of the upper end of the fixing mechanism, a testing mechanism is connected above the pin, and a pressing mechanism is connected to one end above the control console, and the testing mechanism is connected below the middle of the pressing mechanism.
[0006] Preferably, the moving sliding table includes a bottom plate, and strip blocks are respectively connected to both sides above the bottom plate. A clamping strip is connected above the two strip blocks, and rectangular grooves are opened on both sides of the upper end of the clamping strip.
[0007] Preferably, a lead screw is connected to the middle of the upper side of the bottom plate, and a motor is connected to one end of the lead screw. An arc seat is arranged outside the lead screw, a substrate is connected above the arc seat, and tooth blocks are connected to both sides below the substrate, and the tooth blocks are matched with the clamping strip.
[0008] Preferably, the fixing mechanism includes a box body, a groove is opened inside the box body, an extension block is connected to the inner wall of the upper end of the box body, through holes are opened on both sides of the box body, guard plates are connected to both sides of the box body corresponding to the through holes, and a bidirectional threaded rod is connected inside the guard plates.
[0009] Preferably, two moving rods are respectively connected to both outer ends of the bidirectional threaded rod. A fixing plate is connected to the opposite sides of the two moving rods. A sealing plate is connected above the extension block. Fixed cylinders are connected to the four corners of the box body, and a clamping block is connected to the outside of the cylinder.
[0010] Preferably, the testing mechanism includes a contact member. A square plate is connected to the outer end of the contact member. A power distribution box is arranged above the square plate, and a high-voltage power line is connected to one side of the power distribution box.
[0011] Preferably, the pressing mechanism includes a column. A cover plate is connected to the upper end of the column, and cylinders are symmetrically connected to the middle of the cover plate. A pushing frame is connected below the cylinders.
[0012] The beneficial effects of the present utility model are as follows: The device places multiple capacitors in the box body at the same time. By rotating the bidirectional threaded rod, the moving rods at both outer ends drive the fixing plate to fix the capacitors, enabling the simultaneous testing of multiple capacitors and improving the testing efficiency. Rotating the screw rod makes the arc seat drive the fixing mechanism to move. Cooperating with the cylinder to push the square plate downwards, the contact member contacts the pin connected to the upper end of the fixing mechanism, and the high-voltage power supply applies voltage to the capacitor to be tested through the pin, changing the original elastic contact mechanism and avoiding the problem of inaccurate testing caused by poor contact. Description of the Drawings
[0013] Figure 1 It is a schematic structural diagram of the present utility model.
[0014] Figure 2 It is a schematic diagram of the moving slide of the present utility model.
[0015] Figure 3 It is a schematic diagram of the fixing mechanism of the present utility model.
[0016] Figure 4 It is a schematic diagram of the testing mechanism of the present utility model.
[0017] Figure 5 It is an exploded schematic diagram from another perspective of the present utility model.
[0018] Reference numerals in the drawings: 1, control console; 2, moving slide; 201, bottom plate; 202, strip; 203, clamping strip; 204, screw rod; 205, motor; 206, arc seat; 207, substrate; 208, tooth block; 3, fixing mechanism; 301, box body; 302, extension block; 303, protection plate; 304, bidirectional threaded rod; 305, moving rod; 306, fixing plate; 307, sealing plate; 308, clamping block; 4, pin; 5, testing mechanism; 501, contact member; 502, square plate; 503, power distribution box; 504, high-voltage power line; 6, pressing mechanism; 601, column; 602, cover plate; 603, cylinder; 604, pushing frame. Detailed implementation mode
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0020] Refer to Figures 1 - 5 , a capacitor withstand voltage test device, including a console 1, a moving slide 2 is connected to the upper end of the console 1, and the moving slide 2 is a threaded rotation moving structure. A fixing mechanism 3 is connected above the moving slide 2. The fixing mechanism 3 is used for stably placing a capacitor. A plug pin 4 is connected to the middle of the upper end of the fixing mechanism 3. A testing mechanism 5 is connected above the plug pin 4. And a pressing mechanism 6 is connected to one end above the console 1. The testing mechanism 5 is connected below the middle of the pressing mechanism 6.
[0021] Refer to Figure 2 , the moving slide 2 includes a bottom plate 201, and strip blocks 202 are respectively connected to both sides above the bottom plate 201. A clamping strip 203 is connected above the two strip blocks 202. Rectangular grooves are opened on both sides of the upper end of the clamping strip 203. A lead screw 204 is connected to the middle of the upper side of the bottom plate 201. And a motor 205 is connected to one end of the lead screw 204. An arc seat 206 is arranged outside the lead screw 204. A substrate 207 is connected above the arc seat 206. And tooth blocks 208 are connected to both sides below the substrate 207. The tooth blocks 208 are matched with the clamping strip 203. By rotating the lead screw 204, the arc seat 206 at the outer end of the lead screw 204 drives the substrate 207 to move, and the tooth blocks 208 on both sides of the lower end of the substrate 207 slide on the outer end of the clamping strip 203, so that the fixing mechanism 3 on the upper end of the substrate 207 can move smoothly.
[0022] Refer to Figure 3 , the fixing mechanism 3 includes a box body 301, and a groove is opened inside the box body 301. An extension block 302 is connected to the inner wall of the upper end of the box body 301. Through holes are opened on both sides of the box body 301. Protective plates 303 are connected to both sides of the box body 301 corresponding to the through holes. And a bidirectional threaded rod 304 is connected inside the protective plates 303. Two moving rods 305 are respectively connected to both ends of the outer side of the bidirectional threaded rod 304. A fixing plate 306 is connected to the opposite side of the two moving rods 305. A sealing plate 307 is connected above the extension block 302. Fixed cylinders are connected to the four corners of the box body 301, and clamping blocks 308 are connected to the outside of the cylinders. Place the capacitor to be detected inside the box body 301, and rotate the bidirectional threaded rod 304 to drive the moving rods 305 at both ends of the bidirectional threaded rod 304 to drive the fixing plate 306 to move towards each other, and fix the internal capacitor.
[0023] Refer to Figure 4 , Figure 5, the testing mechanism 5 includes a contact member 501. The outer end of the contact member 501 is connected to a square plate 502. Above the square plate 502, a power distribution box 503 is provided. And one side of the power distribution box 503 is connected to a high-voltage power line 504. The pressing mechanism 6 includes a column 601. The upper end of the column 601 is connected to a cover plate 602. And symmetrically connected to the middle of the cover plate 602 are air cylinders 603. Below the air cylinders 603 is connected a pushing frame 604. By pressing down the pushing frame 604, the square plate 502 is moved downward, so that the contact member 501 contacts the pin 4. A stable test voltage is provided through the high-voltage power line 504. The power distribution box 503 transmits the voltage to the contact member 501. The voltage is applied to the capacitor under test through the contact member 501 for testing.
[0024] Working principle: First, place the capacitor to be detected inside the box body 301. Rotate the bidirectional threaded rod 304 so that the moving rods 305 at both ends of the bidirectional threaded rod 304 drive the fixing plates 306 to move towards each other to fix the internal capacitor. Control the starting screw rod 204 through the moving slide table 2, so that the screw rod 204 rotates to drive the arc seat 206 at the outer end to move the substrate 207. Cooperate with the tooth blocks 208 on both sides of the lower end of the substrate 207 to slide on the outer end of the clamping strip 203, so that the fixing mechanism 3 at the upper end of the substrate 207 can move smoothly. Then, the moving slide table 2 controls the air cylinder 603 to push the pushing frame 604 downward, so that the square plate 502 moves downward and the contact member 501 contacts the pin 4. Finally, set parameters such as the test voltage and running time through the moving slide table 2, start the high-voltage power line 504 to generate a certain voltage, apply the voltage to the capacitor under test through the contact member 501. The moving slide table 2 monitors parameters such as the voltage and current of the capacitor under test in real time and displays the test data in real time. When the voltage or current of the capacitor under test exceeds the set threshold, the moving slide table 2 will automatically stop the test.
[0025] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.
Claims
1. A capacitor withstand voltage test device, comprising a console (1), characterized in that, The upper end of the console (1) is connected to a moving slide (2), and the moving slide (2) is a threaded rotation and movement structure. Above the moving slide (2) is connected a fixing mechanism (3), which is used for stably placing a capacitor. In the middle of the upper end of the fixing mechanism (3) is connected a pin (4), above the pin (4) is connected a testing mechanism (5), and at one end above the console (1) is connected a pressing mechanism (6). Below the middle of the pressing mechanism (6) is connected the testing mechanism (5).
2. The capacitor withstand voltage testing device according to claim 1, characterized in that, The moving slide (2) includes a bottom plate (201), and on both sides above the bottom plate (201) are respectively connected strip blocks (202). Above the two strip blocks (202) is connected a clamping strip (203), and rectangular grooves are opened on both sides of the upper end of the clamping strip (203).
3. The capacitor withstand voltage testing device according to claim 2, characterized in that, In the middle above the bottom plate (201) is connected a lead screw (204), and at one end of the lead screw (204) is connected a motor (205). Outside the lead screw (204) is provided an arc seat (206), above the arc seat (206) is connected a base plate (207), and on both sides below the base plate (207) are connected tooth blocks (208), and the tooth blocks (208) are matched with the clamping strip (203).
4. A capacitor withstand voltage test device according to claim 1, characterized in that, The fixing mechanism (3) includes a box body (301), and a groove is opened inside the box body (301). On the inner wall of the upper end of the box body (301) is connected an extension block (302). Through holes are opened on both sides of the box body (301), and on both sides of the box body (301) corresponding to the through holes are connected protection plates (303), and inside the protection plates (303) is connected a bidirectional threaded rod (304).
5. A capacitor withstand voltage testing device according to claim 4, characterized in that, At both ends outside the bidirectional threaded rod (304) are respectively connected two moving rods (305). On the opposite sides of the two moving rods (305) is connected a fixing plate (306). Above the extension block (302) is connected a sealing plate (307). At the four corners of the box body (301) are connected fixing cylinders, and outside the cylinders are connected clamping blocks (308).
6. The capacitor withstand voltage testing device according to claim 1, characterized in that, The testing mechanism (5) includes a contact member (501). The outer end of the contact member (501) is connected to a square plate (502). Above the square plate (502) is provided a power distribution box (503), and on one side of the power distribution box (503) is connected a high-voltage power line (504).
7. The capacitor withstand voltage testing device according to claim 1, characterized in that ,The pressing mechanism (6) includes a column (601). The upper end of the column (601) is connected to a cover plate (602), and symmetrically connected to the middle of the cover plate (602) are cylinders (603). Below the cylinders (603) is connected a pushing frame (604).