Alignment LDI exposure device capable of adjusting laser module

Through the design of the limit fixing rod and clamping parts, the problem of difficulty in maintenance of the alignment LDI exposure machine of the adjustable laser module in a narrow space is solved, and rapid disassembly and maintenance is achieved, and maintenance efficiency is improved.

CN223180565UActive Publication Date: 2025-08-01HUIZHOU ZHONGKELIDA ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422507415.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-08-01
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

The alignment LDI exposure machine of the adjustable laser module is prone to failure under long-term full load operation, and the laser module is fixedly installed in a narrow space, resulting in low maintenance efficiency.

Method used

A alignment LDI exposure device with adjustable laser module is designed. Through the combination of limit fixing rod, upper top spring and clamping parts, the laser module is quickly disassembled and inspected, which facilitates maintenance operations in a narrow space.

Benefits of technology

It improves maintenance efficiency, reduces maintenance difficulty, ensures rapid production recovery, and makes the device more user-friendly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an alignment LDI exposure device capable of adjusting a laser module, and relates to the technical field of PCB production equipment, the alignment LDI exposure device comprises a limiting fixing rod, the limiting fixing rod is fixedly installed on the rear end face of an alignment LDI exposure internal support, a matched connecting support is installed outside the limiting fixing rod through a clamping groove, and the matched connecting support is connected with the limiting fixing rod. According to the device, by installing a magnetic block and a dismounting pressing plate, when a worker needs to dismount the device, the worker only needs to push the dismounting pressing plate to press the magnetic block into a limiting fixing rod, a clamping piece retracts into the limiting fixing rod, and then limiting of the clamping piece to a matched connecting support can be relieved; the device is more convenient to overhaul, when the device breaks down, a worker can quickly take down the device and conduct targeted overhaul, the worker is prevented from conducting overhaul in a narrow space in the alignment LDI exposure machine, the overhaul difficulty of the worker is reduced, the overhaul efficiency of the worker is improved, and it is guaranteed that production can be quickly recovered.
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Description

Technical Field

[0001] The utility model relates to the technical field of PCB production equipment, in particular to an alignment LDI exposure device with an adjustable laser module. Background Art

[0002] In the process of producing PCB boards, image transfer between the exposure machine and the printed circuit board is a key link. To improve the exposure accuracy, it is necessary to use a laser to directly scan the required image data onto the working board surface by light to achieve parallel light source exposure. The existing traditional exposure machines are diffused light exposure machines and require a film negative, which affects the quality of the produced PCB boards. The existing LDI exposure machines have good alignment ability and strong resolution ability, but the equipment price is high and the structure is complex, increasing the manufacturing cost of PCB manufacturers.

[0003] Some existing LDI exposure machines that can perform double-sided exposure move the PCB board inside the exposure machine through a fixed alignment laser emitter for exposure. The laser emitter is fixed and cannot be adjusted according to the requirements of the PCB board, which easily causes economic losses due to unqualified products.

[0004] For example, the Chinese authorized patent with the publication number CN 208547810 U (an alignment LDI exposure machine with an adjustable laser module): includes a transmission device and a laser module; the laser module includes an upper laser module and a lower laser module; the upper laser module includes a driving device, an upper laser module mounting frame, a first laser module, and a roller connection component; the longitudinal frame is sequentially provided with a driving device, an upper laser module mounting frame, a roller connection component, a roller pressing component, a transverse frame, and a lower laser module from top to bottom; the upper laser module and the lower laser module are opposite to each other and can simultaneously expose the PCB board, improving the exposure speed; it can also synchronize the positions of double-sided exposure of the PCB board, without the position error caused by re-exposing the PCB board after turning it over, and the exposure distance can be adjusted by adjusting the upper laser module, which can effectively ensure the exposure accuracy of the LDI exposure machine and improve the product quality. This technical solution solves the above problems.

[0005] However, there are still some technical problems in the technical solution of this utility model. In order to meet the production requirements, the alignment LDI exposure machine with an adjustable laser module usually works at full load without rest throughout the day, resulting in inevitable failures after long-term use. The laser module of the alignment LDI exposure machine with an adjustable laser module is usually fixedly installed at the upper end of the alignment LDI exposure machine, so that when maintenance personnel repair the laser module, they need to repair the faulty part of the laser module in the narrow space inside the alignment LDI exposure machine, seriously affecting the repair efficiency of the PCB board.

[0006] For this reason, a registration LDI exposure device with an adjustable laser module is proposed. Content of the Utility Model

[0007] The purpose of the present utility model is to provide a registration LDI exposure device with an adjustable laser module, so as to solve the problems in the above-mentioned background technology. When the registration LDI exposure machine with an adjustable laser module is in use, in order to meet the production requirements, it usually works at full load without rest throughout the day, resulting in some inevitable failures after long-term use. The laser module of the registration LDI exposure machine is usually fixedly installed at the upper end of the registration LDI exposure machine, so that when the maintenance personnel repair the laser module, they need to repair the faulty part of the laser module in the narrow space inside the registration LDI exposure machine, seriously affecting the repair efficiency of the PCB board.

[0008] To achieve the above object, the present utility model provides the following technical solution: a registration LDI exposure device with an adjustable laser module, including an inner bracket of the registration LDI exposure:

[0009] A limit fixing rod, which is fixedly installed on the rear end face of the inner bracket of the registration LDI exposure. A cooperating connection bracket is installed on the outside of the limit fixing rod through a card slot. An upper top spring is fixedly installed inside the limit fixing rod. A clamping member is fixedly installed at the upper end of the upper top spring. A limit guide rail is fixedly installed on the rear end face of the cooperating connection bracket. A disassembly pressing plate is installed on the outside of the limit guide rail through a card slot. A magnetic block is arranged above the clamping member, and the magnetic block is magnetically connected to the disassembly pressing plate;

[0010] Assembly plates, which are arranged at the upper and lower ends of the cooperating connection bracket. There are two assembly plates. Limit shafts are slidably installed inside both of the two assembly plates through card slots. One end of the limit shaft away from the inner bracket of the registration LDI exposure is fixedly installed with a longitudinal adjustment plate. A height adjustment screw rod is installed inside the longitudinal adjustment plate through a ball screw nut pair. One end of the height adjustment screw rod is rotationally connected to the assembly plate through a bearing. One end of the limit shaft close to the inner bracket of the registration LDI exposure is fixedly installed with a laser module mounting plate, and a laser module body is fixedly installed on the outside of the laser module mounting plate.

[0011] Preferably, a first conveying roller is rotationally installed on one side inside the inner bracket of the registration LDI exposure through a bearing, a second conveying roller is rotationally installed on the other side inside the inner bracket of the registration LDI exposure through a bearing, a middle driving roller is rotationally installed inside the inner bracket of the registration LDI exposure, side conveying belts are arranged on both sides between the middle driving roller and the first conveying roller, and a middle conveying belt is arranged between the middle driving roller and the second conveying roller.

[0012] Preferably, fixing bosses are fixedly installed on both sides of the front end of the upper end surface of the internal bracket of the alignment LDI exposure. The fixing bosses are slidably connected with the assembly plate through card slots.

[0013] Preferably, connecting rods are arranged inside both sides of the internal bracket of the alignment LDI exposure. The connecting rods are fixedly connected with the internal bracket of the alignment LDI exposure.

[0014] Preferably, a driving motor is fixedly installed on the front end surface of the internal bracket of the alignment LDI exposure. The driving motor is connected with the middle driving roller through a coupling.

[0015] Preferably, the clamping member is slidably connected with the limit fixing rod up and down through a card slot.

[0016] Preferably, the assembly plate above the internal bracket of the alignment LDI exposure is rotatably connected with the mating connection bracket through a connecting shaft, and the assembly plate below the internal bracket of the alignment LDI exposure is fixedly connected with the mating connection bracket.

[0017] Preferably, a trapezoidal support plate is installed at the upper end inside the mating connection bracket. The trapezoidal support plate is fixedly connected with the mating connection bracket.

[0018] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0019] 1. By installing the limit fixing rod, the utility model can stably install the mating connection bracket at the upper end of the device, prevent the mating connection bracket from shaking, and play a supporting role for the mating connection bracket. At the same time, the limit fixing rod, the upper top spring and the clamping member can quickly fix the mating connection bracket, making it more convenient for the staff to repair the device. Installing the magnetic block and the disassembly pressing plate enables the staff to only push the disassembly pressing plate to press the magnetic block into the limit fixing rod when the device needs to be disassembled, so that the clamping member retracts into the limit fixing rod, thus releasing the limit of the clamping member on the mating connection bracket, making the device more convenient to repair. When the device fails, the staff can quickly remove the device for targeted repair, avoiding the staff from repairing in the narrow space inside the alignment LDI exposure machine, which is beneficial to reducing the repair difficulty of the staff, improving the repair efficiency of the staff, and ensuring the rapid resumption of production.

[0020] 2. By installing two assembly plates and enabling one of the assembly plates to be folded, the laser module main body installed inside the assembly plate can be directly exposed, which is convenient for the staff to quickly repair the device, making the device more user-friendly and greatly reducing the repair difficulty of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1This is a partial structural schematic diagram of an alignment LDI exposure device with an adjustable laser module according to the present utility model;

[0022] Figure 2 This is a rear three-dimensional view of an alignment LDI exposure device with an adjustable laser module according to the present utility model;

[0023] Figure 3 This is a position distribution diagram of the side conveyor belt and the middle conveyor belt inside the alignment LDI exposure internal support of the present utility model;

[0024] Figure 4 This is a flipping schematic diagram of the assembly plate of the present utility model;

[0025] Figure 5 This is a rear three-dimensional view of an alignment LDI exposure device with an adjustable laser module according to the present utility model;

[0026] Figure 6 It is Figure 1 The enlarged view of part A in

[0027] In the figure: 1. Alignment LDI exposure internal support; 2. First conveying roller; 3. Side conveyor belt; 4. Second conveying roller; 5. Middle conveyor belt; 6. Fixed boss; 7. Driving motor; 8. Assembly plate; 9. Longitudinal adjusting plate; 10. Limiting shaft; 11. Height adjusting lead screw; 12. Laser module main body; 13. Connecting rod; 14. Matching connection bracket; 15. Limiting fixing rod; 16. Disassembly pressing plate; 17. Limiting guide rail; 18. Upper top spring; 19. Clamping member; 20. Magnetic block; 21. Laser module mounting plate; 22. Middle driving roller. Specific embodiments

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.

[0029] Please refer to Figure 1-6 , an embodiment provided by the present utility model: an alignment LDI exposure device with an adjustable laser module, including an alignment LDI exposure internal support 1:

[0030] The limit fixing rod 15 is fixedly installed on the rear end face of the inner bracket 1 of the alignment LDI exposure. A mating connection bracket 14 is installed outside the limit fixing rod 15 through a card slot. An upper top spring 18 is fixedly installed inside the limit fixing rod 15. A clamping member 19 is fixedly installed at the upper end of the upper top spring 18. A limit guide rail 17 is fixedly installed on the rear end face of the mating connection bracket 14. Installing the limit fixing rod 15 can enable the mating connection bracket 14 to be stably installed at the upper end of the device, prevent the mating connection bracket 14 from shaking, and play a supporting role for the mating connection bracket 14. At the same time, the limit fixing rod 15, in cooperation with the upper top spring 18 and the clamping member 19, can quickly fix the mating connection bracket 14, making it more convenient for the staff to repair this device. A disassembly pressing plate 16 is installed outside the limit guide rail 17 through a card slot. A magnetic block 20 is arranged above the clamping member 19. Installing the magnetic block 20 and the disassembly pressing plate 16 enables the staff, when they need to disassemble this device, to only push the disassembly pressing plate 16 to press the magnetic block 20 into the limit fixing rod 15, causing the clamping member 19 to retract into the limit fixing rod 15, thus releasing the limit of the clamping member 19 on the mating connection bracket 14, making the device more convenient to repair. When the device fails, the staff can quickly remove this device for targeted repair, avoiding the staff from repairing in the narrow space inside the alignment LDI exposure machine, which is beneficial to reducing the repair difficulty of the staff, improving the repair efficiency of the staff, and ensuring that production can be quickly restored. The magnetic block 20 is magnetically connected to the disassembly pressing plate 16;

[0031] The assembly plates 8 are arranged at the upper and lower ends of the mating connection bracket 14. There are two assembly plates 8. The assembly plate 8 above the inner bracket 1 of the alignment LDI exposure is rotatably connected to the mating connection bracket 14 through a connecting shaft. The assembly plate 8 below the inner bracket 1 of the alignment LDI exposure is fixedly connected to the mating connection bracket 14. Installing two assembly plates 8 and enabling one of the assembly plates 8 to be folded can directly expose the laser module main body 12 installed inside the assembly plate 8, facilitating the staff to quickly repair this device, making the device more user-friendly, and greatly reducing the repair difficulty of the device. Limit shafts 10 are slidably installed inside both of the two assembly plates 8 through card slots. A longitudinal adjustment plate 9 is fixedly installed at one end of the limit shaft 10 away from the inner bracket 1 of the alignment LDI exposure. A height adjustment lead screw 11 is installed inside the longitudinal adjustment plate 9 through a ball screw nut pair. Installing the height adjustment lead screw 11 can adjust the position of the longitudinal adjustment plate 9, and further enable the longitudinal adjustment plate 9 to adjust the positions of the laser module mounting plate 21 and the laser module main body 12 through the limit shaft 10, making the device more flexible. One end of the height adjustment lead screw 11 is rotatably connected to the assembly plate 8 through a bearing. A laser module mounting plate 21 is fixedly installed at one end of the limit shaft 10 close to the inner bracket 1 of the alignment LDI exposure. The laser module main body 12 is fixedly installed outside the laser module mounting plate 21.

[0032] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 , on one side inside the alignment LDI exposure inner bracket 1, a first conveying roller 2 is rotatably installed through a bearing, on the other side inside the alignment LDI exposure inner bracket 1, a second conveying roller 4 is rotatably installed through a bearing, and a middle driving roller 22 is rotatably installed inside the alignment LDI exposure inner bracket 1 through a bearing. Side conveying belts 3 are arranged on both sides between the middle driving roller 22 and the first conveying roller 2. Installing the side conveying belts 3 and the middle conveying belt 5 can transport the PCB board, ensuring that the laser module main body 12 can uniformly irradiate the PCB board and enhancing the use effect of the device. A middle conveying belt 5 is arranged between the middle driving roller 22 and the second conveying roller 4. On both sides of the front end of the upper front surface of the alignment LDI exposure inner bracket 1, fixed bosses 6 are fixedly installed. The fixed bosses 6 are slidably connected to the assembly plate 8 through a card slot. Connecting rods 13 are arranged inside both sides of the alignment LDI exposure inner bracket 1, and the connecting rods 13 are fixedly connected to the alignment LDI exposure inner bracket 1. A driving motor 7 is fixedly installed on the front end surface of the alignment LDI exposure inner bracket 1. The driving motor 7 is connected to the middle driving roller 22 through a coupling. The clamping member 19 is slidably connected to the limit fixing rod 15 through a card slot. A trapezoidal support plate is installed at the upper end inside the cooperating connection bracket 14, and the trapezoidal support plate is fixedly connected to the cooperating connection bracket 14.

[0033] Working principle: When in use, the staff installs this device inside the alignment LDI exposure machine. Then, the staff places the PCB board on the upper end of the side conveying belt 3. Next, the driving motor 7 drives the middle driving roller 22 to rotate, causing the side conveying belt 3 and the middle conveying belt 5 to rotate synchronously. As a result, the PCB board can move stably inside the device. During the movement of the PCB board, the laser module main body 12 performs exposure operations on the PCB. When a fault occurs in the laser module main body 12, the staff pushes the disassembly pressing plate 16, causing the disassembly pressing plate 16 to squeeze the magnetic block 20 into the limit fixing rod 15, and the clamping member 19 retracts into the limit fixing rod 15. Then, the staff can pull out the mating connection bracket 14 and the assembly plate 8. Next, the staff flips the upper assembly plate 8, and the laser module main body 12 can be directly exposed, facilitating the staff to quickly repair the damaged laser module main body 12. The installation of the limit fixing rod 15 in this device enables the mating connection bracket 14 to be stably installed at the upper end of the device, preventing the mating connection bracket 14 from shaking and playing a supporting role for the mating connection bracket 14. At the same time, the limit fixing rod 15, in cooperation with the upper top spring 18 and the clamping member 19, can quickly fix the mating connection bracket 14, making it more convenient for the staff to repair this device. The installation of the magnetic block 20 and the disassembly pressing plate 16 allows the staff, when they need to disassemble this device, to simply push the disassembly pressing plate 16 to press the magnetic block 20 into the limit fixing rod 15, causing the clamping member 19 to retract into the limit fixing rod 15, thereby releasing the limit of the clamping member 19 on the mating connection bracket 14, making the device more convenient to repair. When a fault occurs in the device, the staff can quickly remove this device for targeted repair, avoiding the staff from repairing in the narrow space inside the alignment LDI exposure machine, which is beneficial to reducing the repair difficulty of the staff, improving the repair efficiency of the staff, ensuring that production can resume quickly. The installation of two assembly plates 8 and enabling one of the assembly plates 8 to be folded can directly expose the laser module main body 12 installed inside the assembly plate 8, facilitating the staff to quickly repair this device, making the device more user-friendly, and greatly reducing the repair difficulty of the device.

[0034] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes falling within the meaning and scope of the equivalent elements of the claims in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

Claims

1. An alignment LDI exposure device for an adjustable laser module, comprising an inner bracket (1) for alignment LDI exposure, characterized in that: A limit fixing rod (15) is fixedly installed on the rear end face of the inner bracket (1) for alignment LDI exposure. A cooperating connection bracket (14) is installed on the outside of the limit fixing rod (15) through a card slot. An upper top spring (18) is fixedly installed inside the limit fixing rod (15). A clamping member (19) is fixedly installed at the upper end of the upper top spring (18). A limit guide rail (17) is fixedly installed on the rear end face of the cooperating connection bracket (14). A disassembly pressing plate (16) is installed on the outside of the limit guide rail (17) through a card slot. A magnetic block (20) is arranged above the clamping member (19), and the magnetic block (20) is magnetically connected to the disassembly pressing plate (16); Assembly plates (8) are arranged at the upper and lower ends of the cooperating connection bracket (14). There are two assembly plates (8). Limit shafts (10) are slidably installed inside both of the two assembly plates (8) through card slots. A longitudinal adjustment plate (9) is fixedly installed at one end of the limit shaft (10) away from the inner bracket (1) for alignment LDI exposure. A height adjustment lead screw (11) is installed inside the longitudinal adjustment plate (9) through a ball screw nut pair. One end of the height adjustment lead screw (11) is rotatably connected to the assembly plate (8) through a bearing. A laser module mounting plate (21) is fixedly installed at one end of the limit shaft (10) close to the inner bracket (1) for alignment LDI exposure. A laser module main body (12) is fixedly installed on the outside of the laser module mounting plate (21).

2. The alignment LDI exposure device of an adjustable laser module according to claim 1, characterized in that: On one side inside the inner bracket (1) for alignment LDI exposure, a first conveying roller (2) is rotatably installed through a bearing. On the other side inside the inner bracket (1) for alignment LDI exposure, a second conveying roller (4) is rotatably installed through a bearing. A middle driving roller (22) is rotatably installed inside the inner bracket (1) for alignment LDI exposure. Side conveying belts (3) are arranged on both sides between the middle driving roller (22) and the first conveying roller (2). A middle conveying belt (5) is arranged between the middle driving roller (22) and the second conveying roller (4).

3. The alignment LDI exposure device for an adjustable laser module according to claim 1, characterized in that: Fixed bosses (6) are fixedly installed on both sides of the front end of the upper end face of the inner bracket (1) for alignment LDI exposure. The fixed bosses (6) are slidably connected to the assembly plates (8) through card slots.

4. The alignment LDI exposure device for an adjustable laser module according to claim 1, characterized in that: Connecting rods (13) are arranged inside both sides of the inner bracket (1) for alignment LDI exposure, and the connecting rods (13) are fixedly connected to the inner bracket (1) for alignment LDI exposure.

5. The alignment LDI exposure device of an adjustable laser module according to claim 1, characterized in that: A driving motor (7) is fixedly installed on the front end face of the inner bracket (1) for alignment LDI exposure, and the driving motor (7) is connected to the middle driving roller (22) through a coupling.

6. The alignment LDI exposure device for an adjustable laser module according to claim 1, wherein: The clamping member (19) is slidably connected to the limit fixing rod (15) through a card slot up and down.

7. An alignment LDI exposure device for an adjustable laser module according to claim 1, characterized in that: The mounting plate (8) above the alignment LDI exposure inner bracket (1) is rotatably connected to the mating connection bracket (14) through a connecting shaft, and the mounting plate (8) below the alignment LDI exposure inner bracket (1) is fixedly connected to the mating connection bracket (14).

8. The alignment LDI exposure device for an adjustable laser module according to claim 1, characterized in that: A trapezoidal support plate is installed at the upper end inside the mating connection bracket (14), and the trapezoidal support plate is fixedly connected to the mating connection bracket (14).

Citation Information

Patent Citations

  • Adjustable sharp optical module's counterpoint LDI exposure machine

    CN208547810U