Photovoltaic panel mounting bracket with safe hanging points

By setting up hanging lugs and pressure sensors on the photovoltaic panel mounting bracket, the problem of lack of safe hanging points of the photovoltaic panel support is solved, and safety and efficient automatic recording of high-altitude operations are achieved, which improves maintenance efficiency.

CN223182059UActive Publication Date: 2025-08-01CHINA RESOURCES NEW ENERGY INVESTMENT CO LTD SHANDONG BRANCH
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Patent Information

Application Number
CN202422247315.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-08-01
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

The existing photovoltaic panel mounting bracket lacks an ear-hanging structure, which makes it difficult for maintenance personnel to find safe hanging points when working at high altitudes, affecting the safety of operations, and large-scale maintenance tasks are time-consuming and labor-intensive and prone to record errors.

Method used

Design a photovoltaic panel mounting bracket with a safe hanging point, including the front clamp and the rear clamp, set the hanging lug as the safety hanging point, and is equipped with a pressure sensor and a controller. Automatically record maintenance data by generating electrical signals under stress by the hanging lug, reducing manual recording.

Benefits of technology

It provides safe aerial work hangers, improves the safety of maintenance personnel, and reduces the time and error rate of manual recording through the automatic recording function.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223182059U_ABST
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Abstract

The utility model relates to the related technical field of photovoltaic panel installation, in particular to a photovoltaic panel installation support with a safe hanging point, which comprises a front clamp and a rear clamp, a fixed block is arranged on the opposite outer wall of the front clamp, a threaded hole is arranged on the outer wall of the fixed block, a connecting block is arranged on the opposite outer wall of the rear clamp, and the threaded hole is arranged on the outer wall of the connecting block. Mounting holes are formed in the outer walls of the connecting blocks, and bolts are connected to the inner walls of the mounting holes in an inserted and pulled mode; the lifting lugs are arranged on the outer walls of the front clamp and the rear clamp respectively, the front clamp and the rear clamp are fixedly installed through the bolts, the lifting lugs can serve as safety operation hanging points, and the safety is better during maintenance; and the pressure sensor is embedded in the outer wall of the lantern ring, when high-altitude operation is carried out, the lifting lug is stressed to extrude the pressure sensor, the pressure sensor generates an electric signal, the electric signal is transmitted to the controller through a wire, and the electric signal is recorded and stored when a set numerical value is reached, so that the practicability is better.
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Description

Technical Field

[0001] The utility model relates to the technical field related to photovoltaic panel installation, in particular to a photovoltaic panel installation bracket with a safety hanging point. Background Art

[0002] Photovoltaic panels are devices that convert sunlight directly into electrical energy, primarily utilizing the photovoltaic effect at the interface of semiconductors. They have a wide range of applications and can be used in any environment requiring a power source, including homes, industry, transportation, and agriculture. Their power generation principle is based on the photovoltaic effect: when photons strike a semiconductor material, their energy is absorbed by electrons, allowing them to escape the material with sufficient energy, generating a photocurrent. Silicon is a common semiconductor material used in photovoltaic panels. When silicon atoms are excited by light, a potential difference forms between P-type and N-type silicon, generating an electric current. This effect enables photovoltaic panels to continuously generate direct current when exposed to sunlight.

[0003] Current photovoltaic panel mounting brackets are designed to be simple, their primary function being to securely position the panels. However, to ensure stable power generation, regular maintenance is required. However, existing bracket designs lack mounting lugs, making it difficult for maintenance personnel to find a secure mounting point when working at height, thus compromising operational safety. Furthermore, the photovoltaic industry typically occupies large tracts of land, requiring manual documentation of maintenance work. However, this method of documentation is not only time-consuming and labor-intensive for large-scale maintenance tasks, but is also prone to errors due to fatigue. This creates significant inconvenience for photovoltaic panel maintenance.

[0004] Therefore, a photovoltaic panel mounting bracket with a safe hanging point is needed to improve the above problems. Utility Model Content

[0005] In order to solve the problem that when the photovoltaic panel mounting bracket is used for maintenance, the existing bracket design lacks a hanging ear structure, which makes it difficult for maintenance personnel to find a safe hanging point when working at height, thereby failing to ensure the safety of the operation, the utility model provides a photovoltaic panel mounting bracket with a safe hanging point to solve the above problem.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A photovoltaic panel mounting bracket with a safety hanging point, comprising a front clamp, a rear clamp, a photovoltaic pile body and a mounting frame. Fixed blocks are provided on the opposite outer walls of the front clamp. Threaded holes are provided on the outer walls of the fixed blocks. Connecting blocks are provided on the opposite outer walls of the rear clamp. Mounting holes are provided on the outer walls of the connecting blocks. Bolts are inserted and connected to the inner walls of the mounting holes. One end of each bolt is threadedly connected to the inner wall of the threaded hole. The front clamp fixes the rear clamp through the bolts. Inner pads are respectively provided on the outer walls of the front clamp and the rear clamp. Fixed bases are respectively provided on the outer walls of the front clamp and the rear clamp. Collars are mounted on the outer walls of the fixed bases. Lifting lugs are mounted on the inner walls of the collars. A sensing assembly is provided on the outer wall of the rear clamp. The front clamp and the rear clamp are sleeved on the outer wall of the photovoltaic pile body. The mounting frame is mounted on the outer wall of the photovoltaic pile body, and a photovoltaic panel is mounted on the inner wall of the mounting frame.

[0008] As a preferred solution of the present utility model, the sensing assembly includes a pressure sensor, a controller and a mounting base. The pressure sensor is embedded and mounted on the outer wall of the collar. The controller is located on the outer wall of the rear clamp. The mounting base is mounted on the outer wall of the rear clamp. A fixed column is mounted on the outer wall of the mounting base.

[0009] As a preferred solution of the present utility model, an electronic anemometer is provided on the outer wall of the fixed column. A wind vane is mounted on one side of the electronic anemometer and at one end of the fixed column. The front clamp and the rear clamp are of a symmetrical structure.

[0010] As a preferred solution of the present utility model, two groups of fixed blocks are provided and are respectively located on the opposite outer walls of the front clamp. Two groups of connecting blocks are provided and are respectively located on the opposite outer walls of the rear clamp.

[0011] As a preferred solution of the present utility model, the connecting block is located on one side of the fixed block. Two groups of bolts are provided and are respectively located on the inner walls of the mounting holes.

[0012] As a preferred solution of the present utility model, the inner pad is in an arc-shaped structure. Two groups of fixed bases are provided and are respectively located on the outer walls of the front clamp and the rear clamp.

[0013] As a preferred solution of the present utility model, the collar is in a cylindrical structure and the connection mode between the collar and the lifting lug is a rotational connection. Two groups of pressure sensors are provided and are respectively located on the outer wall of the collar.

[0014] As a preferred solution of the present utility model, the sensing end of the pressure sensor penetrates through the collar and extends between the collar and the lifting lug. The controller is respectively connected to the pressure sensor and the electronic anemometer through wires and the connection mode is an electrical connection.

[0015] Compared with the prior art, in the photovoltaic panel mounting bracket with a safety hanging point of the present utility model, lifting lugs are respectively arranged on the outer walls of the front clamp and the rear clamp, and the front clamp and the rear clamp are fixedly installed through bolts. The lifting lugs can be used as safety operation hanging points, and the safety during maintenance is better, so that maintenance personnel can easily find a safe hanging point during high-altitude operation, ensuring the safety of the operation. In addition, a pressure sensor is embedded on the outer wall of the collar. When performing high-altitude operation, the lifting lug exerts force on the pressure sensor, and the pressure sensor generates an electrical signal that is conducted to the controller through a wire and is recorded and stored when a set value is reached, eliminating the need for manual recording. This solves the problem that manual recording is usually required after maintenance. For large-scale maintenance tasks, it is not only time-consuming and laborious but also prone to recording errors due to personnel fatigue. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0017] Figure 2 is a schematic diagram of the front clamp structure of the present utility model;

[0018] Figure 3 is a schematic side view structure of the present utility model;

[0019] Figure 4 is an exploded structure schematic diagram of the present utility model;

[0020] Figure 5 is a schematic diagram of the fixed base structure of the present utility model;

[0021] Figure 6 is a schematic diagram of the mounting base structure of the present utility model.

[0022] In the figure: 1, front clamp; 2, rear clamp; 3, fixed block; 4, threaded hole; 5, connecting block; 6, mounting hole; 7, bolt; 8, inner pad; 9, fixed base; 10, collar; 11, lifting lug; 12, sensing assembly; 1201, pressure sensor; 1202, controller; 1203, mounting base; 1204, fixed column; 1205, electronic anemometer; 1206, wind vane; 13, photovoltaic pile body; 14, mounting frame; 15, photovoltaic panel. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model .

[0024] Example: Please refer to Figure 1-6 A photovoltaic panel mounting bracket with a safety hanging point as shown, which includes a front clamp 1, a rear clamp 2, a photovoltaic pile body 13 and a mounting frame 14. Fixed blocks 3 are arranged on the opposite outer walls of the front clamp 1, threaded holes 4 are opened on the outer walls of the fixed blocks 3, connecting blocks 5 are arranged on the opposite outer walls of the rear clamp 2, mounting holes 6 are opened on the outer walls of the connecting blocks 5, bolts 7 are plugged and connected to the inner walls of the mounting holes 6, and one end of the bolt 7 is threadedly connected to the inner wall of the threaded hole 4. The front clamp 1 fixes the rear clamp 2 through the bolt 7. Inner pads 8 are respectively arranged on the outer walls of the front clamp 1 and the rear clamp 2. Fixed bases 9 are respectively arranged on the outer walls of the front clamp 1 and the rear clamp 2. Collars 10 are installed on the outer walls of the fixed bases 9. Lifting lugs 11 are installed on the inner walls of the collars 10. A sensing assembly 12 is arranged on the outer wall of the rear clamp 2. The front clamp 1 and the rear clamp 2 are sleeved on the outer wall of the photovoltaic pile body 13. The mounting frame 14 is installed on the outer wall of the photovoltaic pile body 13, and a photovoltaic panel 15 is installed on the inner wall of the mounting frame 14.

[0025] Among them, the top surface of the mounting frame 14 is inclined 45 degrees relative to the horizontal plane, and two groups of photovoltaic panels 15 are arranged at equal intervals from top to bottom.

[0026] In this embodiment, specifically refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 , the sensing assembly 12 includes a pressure sensor 1201, a controller 1202 and a mounting base 1203. The pressure sensor 1201 is embedded and installed on the outer wall of the collar 10. Two groups of pressure sensors 1201 are provided and are respectively located on the outer wall of the collar 10. The sensing end of the pressure sensor 1201 penetrates through the collar 10 and extends between the collar 10 and the lifting lug 11. The controller 1202 is located on the outer wall of the rear clamp 2. The mounting base 1203 is installed on the outer wall of the rear clamp 2. A fixed column 1204 is installed on the outer wall of the mounting base 1203. An electronic anemometer 1205 is installed on the outer wall of the fixed column 1204. A wind vane 1206 is installed on one side of the electronic anemometer 1205 and at one end of the fixed column 1204.

[0027] Among them, the front clamp 1 and the rear clamp 2 are symmetrical structures. There are two groups of fixing blocks 3 which are respectively located on the opposite outer walls of the front clamp 1. There are two groups of connecting blocks 5 which are respectively located on the opposite outer walls of the rear clamp 2. The connecting block 5 is located on one side of the fixing block 3. There are two groups of bolts 7 which are respectively located on the inner walls of the mounting holes 6. The inner pad 8 is in an arc-shaped structure. There are two groups of fixed bases 9 which are respectively located on the outer walls of the front clamp 1 and the rear clamp 2. The collar 10 is in a cylindrical structure and the connection mode between the collar 10 and the lifting lug 11 is a rotational connection. Under the action that the controller 1202 is respectively connected to the pressure sensor 1201 and the anemometer 1205 through wires and the connection mode is an electrical connection, the device is powered on. The anemometer 1205 can also record the wind speed information around the device in real time. Its controller 1202 has a function of not requiring network communication and can upload data to the cloud in real time for maintenance personnel to check the maintenance data;

[0028] When the photovoltaic panel mounting bracket with a safety hanging point in this solution is working, fixing blocks 3 are arranged on the opposite outer walls of the front clamp 1, threaded holes 4 are opened on the outer walls of the fixing blocks 3, connecting blocks 5 are arranged on the opposite outer walls of the rear clamp 2, mounting holes 6 are opened on the outer walls of the connecting blocks 5, bolts 7 are inserted and connected to the inner walls of the mounting holes 6, and one end of the bolt 7 is threadedly connected to the inner wall of the threaded hole 4. Under the action that the front clamp 1 fixes the rear clamp 2 through the bolt 7, the front clamp 1 and the rear clamp 2 are added to the top of the photovoltaic pile 13 in the later stage, and the front clamp 1 and the rear clamp 2 are fixedly installed through the bolt 7, so as to fix the front clamp 1 and the rear clamp 2 on the top of the photovoltaic pile 13. And fixing bases 9 are respectively arranged on the outer walls of the front clamp 1 and the rear clamp 2, and lifting lugs 11 are installed on the outer walls of the fixing bases 9. Under the action that the collar 10 is installed with the lifting lug 11 on the inner wall of the collar 10, fixing bases 9 are arranged on the outer walls of both the front clamp 1 and the rear clamp 2, and the fixing base 9 is installed with the lifting lug 11 through the collar 10. When maintenance personnel perform high-altitude operations, they only need to hang the safety facilities on the lifting lug 11 to carry out maintenance, which is more concise and practical, thus solving the problem that the existing bracket design lacks a hanging ear structure, which makes it difficult for maintenance personnel to find a safe hanging point during high-altitude operations, thus unable to ensure the safety of the operation.

[0029] The pressure sensors 1201 are embedded and installed on the outer wall of the collar 10, and there are two groups of pressure sensors 1201 which are respectively located on the outer wall of the collar 10. The sensing ends of the pressure sensors 1201 penetrate through the collar 10 and extend between the collar 10 and the lifting lug 11. When the maintenance personnel hang the lifting lug 11 for operation, the lifting lug 11 squeezes the sensing ends of the pressure sensors 1201, and then the pressure sensors 1201 generate electrical signals and conduct them to the controller 1202 through wires. When the set value is reached, the controller 1202 records and stores the data without manual recording, thus solving the problem that the photovoltaic industry usually occupies a large area of land and usually requires manual recording after maintenance. However, in the face of large-area maintenance tasks, this recording method is not only time-consuming and laborious, but also prone to recording errors due to personnel fatigue.

[0030] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A photovoltaic panel mounting bracket with a safety hanging point, comprising a front clamp (1), a rear clamp (2), a photovoltaic pile body (13) and a mounting frame (14), characterized in that: On the opposite outer walls of the front clamp (1), there are fixed blocks (3). Threaded holes (4) are provided on the outer walls of the fixed blocks (3). On the opposite outer walls of the rear clamp (2), there are connecting blocks (5). Mounting holes (6) are provided on the outer walls of the connecting blocks (5). A bolt (7) is inserted and connected to the inner wall of the mounting hole (6). One end of the bolt (7) is threadedly connected to the inner wall of the threaded hole (4). The front clamp (1) fixes the rear clamp (2) through the bolt (7). Inner pads (8) are respectively provided on the outer walls of the front clamp (1) and the rear clamp (2). Fixed bases (9) are respectively provided on the outer walls of the front clamp (1) and the rear clamp (2). A collar (10) is mounted on the outer wall of the fixed base (9). A lifting lug (11) is mounted on the inner wall of the collar (10). A sensing assembly (12) is provided on the outer wall of the rear clamp (2). The front clamp (1) and the rear clamp (2) are sleeved on the outer wall of the photovoltaic pile body (13). The mounting frame (14) is mounted on the outer wall of the photovoltaic pile body (13), and a photovoltaic panel (15) is mounted on the inner wall of the mounting frame (14).

2. The photovoltaic panel mounting bracket with a safety hanging point according to claim 1, characterized in that: The sensing assembly (12) includes a pressure sensor (1201), a controller (1202), and a mounting base (1203). The pressure sensor (1201) is embedded and mounted on the outer wall of the collar (10). The controller (1202) is located on the outer wall of the rear clamp (2). The mounting base (1203) is mounted on the outer wall of the rear clamp (2). A fixed column (1204) is mounted on the outer wall of the mounting base (1203).

3. The photovoltaic panel mounting bracket with a safety hanging point according to claim 2, characterized in that: An anemometer (1205) is mounted on the outer wall of the fixed column (1204). A wind vane (1206) is mounted on one side of the anemometer (1205) and at one end of the fixed column (1204). The front clamp (1) and the rear clamp (2) are of a symmetrical structure.

4. The photovoltaic panel mounting bracket with a safety hanging point according to claim 1, characterized in that: There are two groups of the fixed blocks (3) and they are respectively located on the opposite outer walls of the front clamp (1). There are two groups of the connecting blocks (5) and they are respectively located on the opposite outer walls of the rear clamp (2).

5. The photovoltaic panel mounting bracket with a safety hanging point according to claim 1, characterized in that: The connecting block (5) is located on one side of the fixed block (3). There are two groups of the bolts (7) and they are respectively located on the inner walls of the mounting holes (6).

6. The photovoltaic panel mounting bracket with a safety hanging point according to claim 1, wherein: The shape of the inner pad (8) is an arc structure. There are two groups of the fixed bases (9) and they are respectively located on the outer walls of the front clamp (1) and the rear clamp (2).

7. The mounting bracket for a photovoltaic panel with a safety hanging point according to claim 2, characterized in that: The collar (10) is of a cylindrical structure and the connection mode between the collar (10) and the lifting lug (11) is a rotational connection. There are two groups of the pressure sensors (1201) and they are respectively located on the outer walls of the collar (10).

8. The photovoltaic panel mounting bracket with a safety hanging point according to claim 3, characterized in that: The sensing end of the pressure sensor (1201) penetrates through the collar (10) and extends between the collar (10) and the lifting lug (11). The controller (1202) is respectively connected to the pressure sensor (1201) and the anemometer (1205) through wires and the connection mode is an electrical connection.