Aluminum plate machining scrap recycling box
By designing a debris recycling box for aluminum plate processing of crushing chambers, filtering chambers and water accumulation chambers, the crushing rollers and spraying systems are used to solve the problems of debris blockage and adhesion in aluminum plate processing, improving the collection efficiency and equipment life, and achieving clean and efficient debris treatment.
Patent Information
- Application Number
- CN202421527684.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-06-28
AI Technical Summary
During the processing of existing aluminum plates, the debris collection device has a simple structure, which is prone to clogging and debris adhesion, which affects the collection efficiency and is inconvenient to clean.
A debris recycling box for aluminum plate processing including a crushing chamber, a filter chamber and a water accumulation chamber is designed, and debris is driven by crushing rollers and motors, and cooled and cleaned through spraying and pumping systems, combining filters and push plates to achieve solid-liquid separation.
It effectively avoids large debris clogging, improves collection efficiency, reduces manual cleaning frequency, extends the service life of the equipment, and achieves clean and efficient debris treatment.
Smart Images

Figure CN223184598U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum plate processing, in particular to an aluminum plate processing debris recovery box. Background Art
[0002] Aluminum plate refers to aluminum materials with a thickness of 0.2mm to 500mm, a width of 200mm or more, and a length of less than 16m. Aluminum materials with a thickness of less than 0.2mm are called aluminum materials, and aluminum materials with a width of less than 200mm are called bars or strips. Aluminum plate refers to a rectangular plate made by rolling aluminum ingots, which is divided into pure aluminum plate, alloy aluminum plate, thin aluminum plate, medium and thick aluminum plate, and patterned aluminum plate.
[0003] Aluminum sheet is a type of aluminum material. It refers to the process of using plastic processing methods to make aluminum ingots into plate-shaped aluminum products through rolling, extrusion, stretching and forging. In order to ensure the final performance of the sheet, the finished product is annealed, solution treated, quenched, naturally aged and artificially aged.
[0004] However, a large amount of debris will be generated during the processing of aluminum plates. The current debris collection device has a relatively simple structure. Large debris will appear in the collection process, which may lead to blockage. At the same time, debris adhesion may occur during the collection process, which makes the later cleaning of the collection box troublesome and time-consuming. Manual inspection and cleaning are required at any time, which may easily affect the collection efficiency. Utility Model Content
[0005] The purpose of the utility model is to provide an aluminum plate processing debris recovery box, which can solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aluminum plate processing debris recovery box, comprising a box body, the inner side of the box body comprising a crushing chamber, a filter chamber and a water accumulation chamber, an upper hopper is provided on the top side of the box body, a crushing roller is movably installed on the inner side of the crushing chamber, a gear and a motor are fixedly installed on the left end of the crushing roller, an interception box is movably installed on the inner side of the filter chamber, a filter box is installed on the inner side of the interception box by snap-fitting, a push plate is movably installed on the inner side of the water accumulation chamber, a water tank is fixedly installed on the right side of the box body, a pump is provided on the inner side of the water tank, the water outlet end of the pump is connected to a diversion pipe through a pipe, and the left side of the diversion pipe is connected to a nozzle through a pipe.
[0007] Preferably, a snap-fit frame is fixedly installed on the right side of the box body, and there are three snap-fit frames in total, which are equidistantly arranged and installed on the right side of the box body, and snap slots are respectively opened on the left and right sides of the inner side of the filter cavity, and the size and shape of the snap slots match the attached ears of the interception box.
[0008] Preferably, there are three crushing rollers, which are equidistantly arranged and installed on the inner side of the crushing chamber, and a gear is fixedly installed on the left end of each crushing roller, and the gears are meshed with each other.
[0009] Preferably, mounting plates are fixedly mounted on the left and right sides of the inner side of the interception box, a filter is fixedly mounted on the bottom side of the inner side of the filter box, and several groups of buffer springs are provided between the filter box and the mounting plates.
[0010] Preferably, an electric push rod is fixedly installed on the left side of the push plate, and the left side of the water accumulation chamber is fixedly connected to the end of the electric push rod away from the push plate, and a drain pipe is provided on the right side of the water accumulation chamber.
[0011] Preferably, the inner side of the water tank includes a water storage chamber and a placement chamber, a pump is provided inside the placement chamber, the water inlet end of the pump is connected to the water storage chamber through a pipe, and a plurality of air holes are opened on the right side of the placement chamber.
[0012] Preferably, there are two nozzles, and the nozzles are respectively arranged on the right side of the inner side of the crushing chamber, and the diverter pipe is installed on the inner side of the clamping frame by clamping.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] The utility model puts the debris into the inner side of the box body through the upper hopper, and then drives the gears to rotate under the drive of the motor, and then drives the corresponding crushing rollers to rotate, which is conducive to aligning and crushing the debris after entering, thereby avoiding that larger debris enters the collection and affects the later processing, and can effectively avoid blockage caused by the presence of larger debris. During use, the water inside the water tank is directed to the nozzle by starting the pump, which is conducive to spraying during the crushing process, and thus helps to avoid jamming and cleaning effect. At the same time, it can effectively cool the crushing roller, thereby avoiding temperature increase and reducing the service life of the crushing roller, and is easy to clean and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the overall three-dimensional structure of the pulverizing roller of the utility model;
[0018] Figure 4 This is a schematic diagram of the right side cross-sectional structure of the water tank of the present invention;
[0019] Figure 5This is a schematic diagram of the front cross-sectional structure of the interception box of the present invention.
[0020] In the figure: 1. Box body; 2. Crushing chamber; 3. Filter chamber; 4. Water accumulation chamber; 5. Upper hopper; 6. Crushing roller; 7. Gear; 8. Motor; 9. Intercepting box; 10. Filter box; 11. Push plate; 12. Water tank; 13. Pump; 14. Diverter pipe; 15. Nozzle; 101. Clamping frame; 102. Card slot; 401. Drain pipe; 1201. Water storage chamber; 1202. Placement chamber. DETAILED DESCRIPTION
[0021] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] Example 1
[0023] See also Figure 1 The figure shows an aluminum plate processing debris recovery box, which includes a box body 1. The inner side of the box body 1 includes a crushing chamber 2, a filtering chamber 3 and a water accumulation chamber 4. An upper hopper 5 is provided on the top side of the box body 1. A crushing roller 6 is movably installed on the inner side of the crushing chamber 2. A gear 7 and a motor 8 are fixedly installed on the left end of the crushing roller 6. An interception box 9 is movably installed on the inner side of the filtering chamber 3. A filter box 10 is installed on the inner side of the interception box 9 through card engagement. A push plate 11 is movably installed on the inner side of the water accumulation chamber 4. A water tank 12 is fixedly installed on the right side of the box body 1. A pump 13 is provided on the inner side of the water tank 12. The water outlet end of the pump 13 is connected to a diverter pipe 14 through a pipe, and the left side of the diverter pipe 14 is connected to a nozzle 15 through a pipe.
[0024] See also Figure 2 In the figure, a snap-fit frame 101 is fixedly installed on the right side of the box body 1. There are three snap-fit frames 101 in total, which are equidistantly arranged and installed on the right side of the box body 1, and snap-fit grooves 102 are respectively opened on the left and right sides of the inner side of the filter cavity 3. The size and shape of the snap-fit grooves 102 match the attached ears of the interception box 9.
[0025] In this embodiment, centralized processing is facilitated by pulling out the interception box 9 , and the interception box 9 is conveniently mounted in the two sets of card slots 102 , while the card frame 101 facilitates the disassembly and assembly of the diversion pipe 14 .
[0026] Working principle: The debris is put into the inner side of the box body 1 through the upper hopper 5, and then the gear 7 is driven by the motor 8 to rotate, and then the corresponding crushing rollers 6 are driven to rotate, which is conducive to the alignment of the debris after entering and crushing, thereby avoiding the passage of large debris into the collection and affecting the subsequent processing. At the same time, it can effectively avoid the presence of large debris causing blockage, and during use, the water in the water tank 12 is passed to the nozzle 15 by starting the pump 13, which is conducive to spraying during the crushing process, thereby avoiding jamming and cleaning effect, and can effectively cool the crushing roller 6. Processing, thereby avoiding the temperature increase and reducing the service life of the crushing roller 6, which is convenient for cleaning and use. The crushed debris is then passed to the interception box 9, and then the solid-liquid separation is carried out through the filter screen, so that the liquid is passed to the water accumulation chamber 4 for collection and discharge. At the same time, it is convenient for centralized processing after pulling out the interception box 9. At the same time, under the action of the buffer spring, it is beneficial to reduce the impact of the debris when it falls, thereby increasing the service life of the filter screen, and in the process of drainage, the electric push rod is started to drive the push plate 11 to move, so that smaller debris and liquid are pushed to the drain pipe 401 for discharge, which is beneficial to avoid the accumulation of small debris and the need for manual cleaning in the later stage.
[0027] Example 2
[0028] See also Figure 3 This embodiment further explains Example 1. In the figure, there are three crushing rollers 6, which are equidistantly arranged and installed on the inner side of the crushing chamber 2, and a gear 7 is fixedly installed on the left end of each crushing roller 6, and the gears 7 are connected by meshing.
[0029] In this embodiment: the gear 7 is driven by the motor 8 to rotate, and then the corresponding crushing rollers 6 are driven to rotate, which is conducive to aligning and crushing the debris after it enters, thereby avoiding the passage of large debris into the collection and affecting the subsequent processing, and at the same time effectively avoiding the presence of large debris causing blockage.
[0030] See also Figure 5 In the figure, mounting plates are fixedly installed on the left and right sides of the inner side of the interception box 9, a filter screen is fixedly installed on the bottom side of the inner side of the filter box 10, and several groups of buffer springs are arranged between the filter box 10 and the mounting plate.
[0031] In this embodiment: the crushed debris is separated into solid and liquid by passing through the filter, so that the liquid is collected and discharged into the water accumulation chamber 4. At the same time, it is convenient to carry out centralized processing by pulling out the interception box 9. At the same time, the action of the buffer spring is conducive to reducing the impact of the debris when it falls, thereby increasing the service life of the filter.
[0032] See also Figure 2In the figure, an electric push rod is fixedly installed on the left side of the push plate 11, and the left side of the water accumulation chamber 4 is fixedly connected to the end of the electric push rod away from the push plate 11, and a drain pipe 401 is provided on the right side of the water accumulation chamber 4.
[0033] In this embodiment, the push plate 11 is driven to move by activating the electric push rod, thereby pushing smaller debris and liquid to the drain pipe 401 for discharge, thereby preventing accumulation of small debris and requiring manual cleaning later.
[0034] See also Figure 4 In the figure, the inner side of the water tank 12 includes a water storage chamber 1201 and a placement chamber 1202. A pump 13 is provided inside the placement chamber 1202. The water inlet end of the pump 13 is connected to the water storage chamber 1201 through a pipe. Several air holes are opened on the right side of the placement chamber 1202.
[0035] In this embodiment, the water inside the water tank 12 is directed to the nozzle 15 by starting the pump 13, which is beneficial for providing a water source for the nozzle 15 during use. At the same time, the air vents facilitate heat dissipation, thereby preventing the pump 13 from overheating due to long-term consumption.
[0036] See also Figure 2 In the figure, there are two nozzles 15, and the nozzles 15 are respectively arranged on the right side of the inner side of the crushing chamber 2, and the diverter pipe 14 is installed on the inner side of the clamping frame 101 by clamping.
[0037] In this embodiment: the nozzle 15 is used to spray during the crushing process, which is beneficial to avoid jamming and cleaning effect. At the same time, it can effectively cool the crushing roller 6, thereby avoiding temperature increase and reducing the service life of the crushing roller 6, making it easier to clean and use.
[0038] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include" or "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An aluminum plate processing debris recovery box, comprising a box body (1), characterized in that: The inner side of the box body (1) includes a crushing chamber (2), a filtering chamber (3) and a water accumulation chamber (4); a top hopper (5) is provided on the top side of the box body (1); a crushing roller (6) is movably installed on the inner side of the crushing chamber (2); a gear (7) and a motor (8) are fixedly installed on the left end of the crushing roller (6); an interception box (9) is movably installed on the inner side of the filtering chamber (3); a filter box (10) is installed on the inner side of the interception box (9) through engagement; a push plate (11) is movably installed on the inner side of the water accumulation chamber (4); a water tank (12) is fixedly installed on the right side of the box body (1); a pump (13) is provided on the inner side of the water tank (12); the water outlet end of the pump (13) is connected to a diversion pipe (14) through a pipeline; the left side of the diversion pipe (14) is connected to a nozzle (15) through a pipeline.
2. The aluminum plate processing debris recovery box according to claim 1, characterized in that: A snap-fit frame (101) is fixedly installed on the right side of the box body (1), and three snap-fit frames (101) are provided in total and are arranged equidistantly on the right side of the box body (1). A snap-fit slot (102) is provided on the left and right sides of the inner side of the filter cavity (3), respectively. The size and shape of the snap-fit slot (102) match the attached ear of the interception box (9).
3. The aluminum plate processing debris recovery box according to claim 1, characterized in that: There are three crushing rollers (6) in total, which are arranged at equal intervals and installed on the inner side of the crushing chamber (2), and a gear (7) is fixedly installed on the left end of each crushing roller (6), and the gears (7) are connected by meshing.
4. The aluminum plate processing debris recovery box according to claim 1, characterized in that: Mounting plates are fixedly mounted on the left and right sides of the inner side of the interception box (9), a filter screen is fixedly mounted on the bottom side of the inner side of the filter box (10), and a plurality of groups of buffer springs are arranged between the filter box (10) and the mounting plate.
5. The aluminum plate processing debris recovery box according to claim 1, characterized in that: An electric push rod is fixedly installed on the left side of the push plate (11), and the left side of the water accumulation chamber (4) is fixedly connected to an end of the electric push rod away from the push plate (11), and a drainage pipe (401) is provided on the right side of the water accumulation chamber (4).
6. The aluminum plate processing debris recovery box according to claim 1, characterized in that: The inner side of the water tank (12) includes a water storage chamber (1201) and a placement chamber (1202). A pump (13) is provided inside the placement chamber (1202). The water inlet end of the pump (13) is connected to the water storage chamber (1201) via a pipe. A plurality of air holes are provided on the right side of the placement chamber (1202).
7. The aluminum plate processing debris recovery box according to claim 2, characterized in that: There are always two nozzles (15), and the nozzles (15) are respectively arranged on the right side of the inner side of the pulverizing chamber (2), and the diverter pipe (14) is mounted on the inner side of the clamping frame (101) by clamping.