Feed proportioning device of ball mill
By introducing components such as metering belt scales, dust covers and electromagnetic flowmeters into the feeding system of the ball mill, the automatic ratio of ore and water volume is achieved, solving the problems of high manual operation strength and dust, and improving production efficiency and safety.
Patent Information
- Application Number
- CN202422252396.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-14
AI Technical Summary
The existing ball mills have high manual operation strength when feeding, and the water intake is inconvenient to adjust, resulting in low production efficiency and safety hazards.
A ball mill feed ratio device is designed, including a metering belt scale, dust cover, solenoid flowmeter and pneumatic regulating valve. By remotely controlling the water inlet volume and combining with the PID adjustment algorithm, the automatic ratio of ore and water volume is achieved.
It reduces the labor intensity of staff, reduces dust, and improves production efficiency and safety.
Smart Images

Figure CN223184639U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of ball mill feeding equipment, in particular to a ball mill feeding proportioning device. Background Art
[0002] At present, when feeding the existing ball mill, the company manually checks the ore and water entering the ball mill based on experience and flow meters. This results in high labor intensity, high labor costs, and many unsafe factors on site, which affects the factory's production efficiency. There is a lack of a feed ratio device that can remotely adjust the water intake according to the feed volume. Utility Model Content
[0003] The purpose of this utility model is to provide a ball mill feed proportioning device in view of the above-mentioned shortcomings.
[0004] The utility model includes a ball mill, a measuring belt scale and a water inlet pipe.
[0005] A feed hopper is provided on the feed inlet of the ball mill, the discharge port of the metering belt scale is connected to the feed hopper, the water inlet pipe is installed above the feed hopper through a pipe bracket, an electromagnetic flowmeter and a pneumatic regulating valve are provided on the water inlet pipe, and the water outlet of the water inlet pipe faces the feed inlet of the feed hopper.
[0006] The discharge end of the metering belt scale is provided with a dust cover, and the bottom of the dust cover is connected to the flange of the inlet end of the feed hopper.
[0007] A feed port is provided on one side of the dust cover, and the discharge end of the metering belt scale is located in the feed port of the dust cover. A door curtain for shielding dust is provided above the feed port of the dust cover, and the door curtain is located above the metering belt scale.
[0008] The outlet end of the water inlet pipe is provided with a branch outlet pipe, and a group of sprinkler heads are arranged in sequence at the bottom of the branch outlet pipe.
[0009] A pipe inlet is provided on the top of the dust cover, and a water outlet end of the water inlet pipe is located inside the pipe inlet.
[0010] The electromagnetic flowmeter is sealed with the water inlet pipe flange.
[0011] The ball mill includes a cylinder and a screw feeder. The cylinder is installed on the horizontal ground through a pair of bearing seats. The screw feeder is installed at the feed port of the cylinder. The feed hopper is installed at the feed port of the screw feeder. A gear ring is provided on the outer edge of the cylinder. The motor and the reducer are installed on one side of the cylinder. A gear meshing with the gear ring is provided on the power output shaft of the reducer. The cylinder is driven to rotate by the motor and the reducer.
[0012] The feed hopper is a right-angled trapezoidal feed hopper.
[0013] The utility model has the advantages that the water output is adjusted remotely through the pneumatic regulating valve according to the amount of ore input into the ball mill feed port, thereby reducing the labor intensity of the staff and effectively reducing dust when the water is fed in. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic structural diagram of the utility model.
[0015] Figure 2 This utility model Figure 1 Schematic diagram of the local enlarged structure. DETAILED DESCRIPTION
[0016] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.
[0017] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are intended to fall within the scope of protection of the present invention.
[0018] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0019] In the description of the embodiments of the present invention, it should be noted that if the terms "upper," "lower," "inner," "outer," etc. appear, the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of the invention is usually placed when in use. These terms are only used to facilitate the description of the present invention and simplify the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, they should not be understood as limitations on the present invention. In addition, if the terms "first," "second," etc. appear in the description of the present invention, they are only used to distinguish the description and should not be understood as indicating or implying relative importance.
[0020] In the description of the embodiments of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "disposed" and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention in specific circumstances.
[0021] As shown in the accompanying drawings, the utility model includes a ball mill 1, a measuring belt scale 2 and a water inlet pipe 3.
[0022] A feed hopper 4 is provided on the feed port of the ball mill 1, the discharge port of the metering belt scale 2 is connected to the feed hopper 4, the water inlet pipe 3 is installed above the feed hopper 4 through a pipe bracket, and an electromagnetic flowmeter 5 and a pneumatic regulating valve 6 are provided on the water inlet pipe 3, and the water outlet of the water inlet pipe 3 faces the feed port of the feed hopper 4.
[0023] The discharge end of the metering belt scale 2 is provided with a dust cover 7 , and the bottom of the dust cover 7 is flange-connected to the inlet end of the feed hopper 4 .
[0024] A feed port is provided on one side of the dust cover 7 , and the discharge end of the metering belt scale 2 is located in the feed port of the dust cover 7 . A door curtain 8 for blocking dust is provided above the feed port of the dust cover 7 , and the door curtain 8 is located above the metering belt scale 2 .
[0025] A branch outlet pipe 9 is provided at the water outlet end of the water inlet pipe 3 , and a group of sprinkler heads 10 are arranged in sequence at the bottom of the branch outlet pipe 9 .
[0026] A pipe inlet is provided on the top of the dust cover 7, and the water outlet end of the water inlet pipe 3 is located inside the pipe inlet.
[0027] The electromagnetic flowmeter 5 is flange-sealed to the water inlet pipe 3 .
[0028] The ball mill 1 includes a cylinder 11 and a screw feeder 12. The cylinder 11 is installed on a horizontal ground through a pair of bearing seats. The screw feeder 12 is installed at the feed port of the cylinder 11. The feed hopper 4 is installed at the feed port of the screw feeder 12. The outer edge of the cylinder 11 is provided with a ring gear. The motor and the reducer are installed on one side of the cylinder 11. The power output shaft of the reducer is provided with a gear meshing with the ring gear. The cylinder 11 is driven to rotate by the motor and the reducer.
[0029] The feed hopper 4 is a right-angled trapezoidal feed hopper, so that the ore is not easily spilled during feeding.
[0030] Example 1: When the ball mill 1 is feeding, the metering belt scale 2 measures the mass of the ore and transmits the signal to the central control DCS system (distributed control system) in the factory through a transmitter. The electromagnetic flowmeter 5 measures the water entering the water inlet pipe 3 and transmits the signal to the central control DCS system through a transmitter. After receiving the signal, the central control DCS system uses a pre-set water and ore amount ratio algorithm to perform PID (a basic control method of the control system in the classical PID regulating control theory) adjustment according to the ore mass. When the ore mass is large, the water inflow is larger, and when the ore mass is small, the water inflow is smaller.
[0031] When the metering belt scale 2 is discharging, the ore is continuously transported forward, and the dust generated during the discharge is blocked by the door curtain 8. When the ore falls into the feed hopper 4, water is sprayed out through a group of sprinkler nozzles 10 of the branch water outlet pipe 9, thereby adding moisture to the ore and reducing dust.
Claims
1. A ball mill feed proportioning device, characterized in that It includes a ball mill (1), a metering belt scale (2) and a water inlet pipe (3). A feed hopper (4) is provided on the feed port of the ball mill (1), a discharge port of the metering belt scale (2) is connected to the feed hopper (4), a water inlet pipe (3) is installed above the feed hopper (4) through a pipe bracket, an electromagnetic flowmeter (5) and a pneumatic regulating valve (6) are provided on the water inlet pipe (3), and a water outlet of the water inlet pipe (3) faces the feed port of the feed hopper (4).
2. A ball mill feed proportioning device according to claim 1, characterized in that: The discharge end of the metering belt scale (2) is provided with a dust cover (7), and the bottom of the dust cover (7) is flange-connected to the inlet end of the feed hopper (4).
3. A ball mill feed proportioning device according to claim 2, characterized in that: A feed port is provided on one side of the dust cover (7), a discharge end of the metering belt scale (2) is located in the feed port of the dust cover (7), a door curtain (8) for shielding dust is provided above the feed port of the dust cover (7), and the door curtain (8) is located above the metering belt scale (2).
4. A ball mill feed proportioning device according to claim 3, characterized in that: A branch outlet pipe (9) is provided at the water outlet end of the water inlet pipe (3), and a group of sprinkler heads (10) are arranged in sequence at the bottom of the branch outlet pipe (9).
5. A ball mill feed proportioning device according to claim 4, characterized in that: A pipe inlet is provided on the top of the dust cover (7), and the water outlet end of the water inlet pipe (3) is located inside the pipe inlet.
6. A ball mill feed proportioning device according to claim 1, characterized in that: The electromagnetic flowmeter (5) is flange-sealed to the water inlet pipe (3).
7. A ball mill feed proportioning device according to claim 1, characterized in that: The ball mill (1) comprises a cylinder (11) and a screw feeder (12). The cylinder (11) is mounted on a horizontal ground via a pair of bearing seats. The screw feeder (12) is mounted at the feed port of the cylinder (11). The feed hopper (4) is mounted at the feed port of the screw feeder (12). A gear ring is provided on the outer edge of the cylinder (11). A motor and a reducer are mounted on one side of the cylinder (11). A gear meshing with the gear ring is provided on the power output shaft of the reducer. The cylinder (11) is driven to rotate by the motor and the reducer.
8. A ball mill feed proportioning device according to claim 1, characterized in that: The feed hopper (4) is a right-angled trapezoidal feed hopper.