Waste residue cleaning device for gray iron casting processing

Abstract

The utility model is applicable to the technical field of gray iron casting processing, and provides a waste residue cleaning device for gray iron casting processing, which comprises a bottom shell, a limiting groove is arranged on the inner wall of the bottom of the bottom shell, and a processing table for processing gray iron castings is fixedly arranged on the top of the bottom shell. Two strip-shaped holes used for discharging waste residues are formed in the machining table. The collecting box is arranged on the limiting groove and is used for collecting waste residues; the baffle is welded to the top of the machining table and used for blocking waste residues; and the two discharging pipes are fixedly installed at the bottom of the machining table, one ends of the two discharging pipes extend into the bottom shell, and the two discharging pipes correspond to the two strip-shaped holes correspondingly. The waste residue cleaning device for gray iron casting machining solves the problems that manual cleaning of waste residues generated in the gray iron casting machining process is time-consuming and labor-consuming, and the cleaned waste residues occupy much space of a collecting container.

Description

Technical Field

[0001] The utility model belongs to the technical field of gray iron casting processing, in particular to a waste slag cleaning device for gray iron casting processing. Background Art

[0002] Gray iron castings are components made from an alloy primarily composed of iron, carbon, and silicon. During the manufacturing process, through composition adjustment and annealing, a thin, dense iron oxide skin forms on the surface of the gray iron casting, enhancing its hardness and strength. Gray iron castings also exhibit excellent machinability, wear resistance, and lubricity, making them suitable for the manufacture of various mechanical parts, such as machine tool beds, guideways, gears, reducers, and cycloidal pinwheels, as well as wear-resistant parts such as cylinder liners and piston rings in automotive manufacturing. Gray iron castings can also be used to manufacture casting molds, core boxes, and casting stands, among other casting machinery parts.

[0003] At present, during the processing of gray iron castings, a large amount of waste slag will fall on the processing table. In order to ensure the cleanliness of the processing table, the waste slag on the processing table needs to be cleaned. However, the current cleaning is done manually, which is time-consuming and labor-intensive. It not only increases the workload of the staff, but also because the waste slag is relatively fluffy, it will take up more space in the collection container. Utility Model Content

[0004] The utility model provides a waste slag cleaning device for gray iron casting processing, aiming to solve the problem in the background art that manual cleaning of waste slag generated during the processing of gray iron castings is time-consuming and labor-intensive, and the cleaned waste slag takes up more space in a collection container.

[0005] To solve the above problems, the utility model is implemented as follows: a waste slag cleaning device for gray iron casting processing, comprising: a bottom shell, a limiting groove is provided on the bottom inner wall of the bottom shell, a processing table for processing gray iron castings is fixedly installed on the top of the bottom shell, and two strip holes for discharging waste slag are provided on the processing table; a collection box for collecting waste slag is arranged on the limiting groove; a baffle welded on the top of the processing table for blocking waste slag; two discharge pipes fixedly installed on the bottom of the processing table, one end of the two discharge pipes extends to the interior of the bottom shell, and the two discharge pipes are respectively arranged corresponding to the two strip holes; a cleaning mechanism mounted on the processing table for cleaning waste slag; and a pressing mechanism mounted on the processing table for compressing waste slag.

[0006] Preferably, the cleaning mechanism includes: a plurality of support rods welded to the top of the processing table, the top ends of the plurality of support rods are welded with the same top plate, and a groove and a cavity are provided on the top plate; a servo motor fixedly mounted on the inner wall of one side of the cavity; a screw rotatably mounted on the inner walls on both sides of the groove, one end of the screw extending to the interior of the cavity, and one end of the screw fixedly connected to the output shaft of the servo motor; a connecting block threadedly mounted on the screw, and the connecting block is slidably connected to the inner wall of the groove; a vertical rod fixedly mounted on the bottom of the connecting block, a push plate fixedly mounted on the bottom end of the vertical rod, and bristles are provided on the bottom of the push plate, and the bristles are in contact with the top of the processing table.

[0007] Preferably, the pressing mechanism includes: a plurality of electric telescopic rods fixedly mounted on the bottom of the processing table; a first pressure plate fixedly mounted on the output rods of the plurality of electric telescopic rods; a pressure sensor fixedly mounted on the bottom of the first pressure plate, and a second pressure plate fixedly mounted on the bottom of the pressure sensor.

[0008] Preferably, shells are fixedly installed on both sides of the bottom shell, guide plates are slidably installed on the inner walls of the two shells, springs are fixedly installed on the two guide plates, and the sides of the two springs away from each other are fixedly connected to the inner walls of the two shells respectively.

[0009] Preferably, a take-in / out opening is provided on one side of the bottom shell, and a switch door is provided on the take-in / out opening.

[0010] Preferably, the baffle is configured to be mouth-shaped, and a same sliding rod is fixedly mounted on the inner walls on both sides of the groove, and the sliding rod is slidably connected to the connecting block.

[0011] Preferably, a controller is fixedly mounted on one side of the bottom shell, a plurality of supporting legs are fixedly mounted on the bottom shell, and pads are fixedly mounted on the bottoms of the plurality of supporting legs.

[0012] Compared with the related art, the waste slag cleaning device for gray iron casting processing provided by the utility model has the following beneficial effects:

[0013] Compared with the prior art, the waste slag cleaning device for gray iron casting processing provided by the present invention can facilitate workers to process and place gray iron castings through the processing table, and can block the waste slag accumulated on the processing table through the baffle to prevent the waste slag from falling from the edge of the processing table to the ground. The waste slag accumulated on the processing table can be automatically cleaned by the cleaning mechanism, which saves time and effort and can reduce the workload of workers. The arrangement of the strip hole and the discharge pipe can make the cleaned waste slag slide into the collection box, and the waste slag collection is more convenient. The guide plate can guide the waste material that slides down from the discharge pipe, so that the waste residue that slides down can fall into the collection box better, and the waste residue can be prevented from falling to the side of the collection box. The waste residue in the collection box can be properly compressed by the downward pressure mechanism, and the fluffy waste residue can be compressed into blocks, which can reduce the space occupied by the waste residue and improve the space utilization rate of the collection box. The elastic action of the spring can prevent the guide plate from blocking the downward pressure mechanism, so that the guide plate can automatically move into the shell when squeezed by the downward pressure mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic cross-sectional view of a waste slag cleaning device for gray iron casting processing provided by the utility model;

[0015] Figure 2 This is a schematic diagram of the external structure of the utility model;

[0016] Figure 3 for Figure 1 Schematic diagram of the enlarged structure of part A shown in FIG;

[0017] Figure 4 for Figure 1 Schematic diagram of the enlarged structure of part B shown in FIG;

[0018] Figure 5 It is a schematic diagram of the three-dimensional structure of the discharge pipe in the utility model.

[0019] Figure numerals: 1. bottom shell; 2. processing table; 3. collection box; 4. baffle; 5. discharge pipe; 6. support rod; 7. top plate; 8. servo motor; 9. screw; 10. connecting block; 11. vertical rod; 12. push plate; 13. shell; 14. guide plate; 15. spring; 16. electric telescopic rod; 17. first pressure plate; 18. pressure sensor; 19. second pressure plate; 20. switch door. DETAILED DESCRIPTION

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application belongs; the terms used herein in the specification of the application are for the purpose of describing specific embodiments only and are not intended to limit this application; the terms "including" and "having" in the specification and claims of this application and the description of the above-mentioned drawings, as well as any variations thereof, are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention.

[0021] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0022] The present invention provides a device for cleaning waste slag in processing gray iron castings. Figure 1-5 As shown, the waste slag cleaning device for gray iron casting processing includes: a bottom shell 1, a limiting groove is provided on the bottom inner wall of the bottom shell 1, a processing table 2 for processing gray iron castings is fixedly installed on the top of the bottom shell 1, and two strip holes for discharging waste slag are provided on the processing table 2; a collecting box 3 for collecting waste slag is arranged on the limiting groove; a baffle 4 welded on the top of the processing table 2 for blocking waste slag; two discharge pipes 5 fixedly installed on the bottom of the processing table 2, one end of the two discharge pipes 5 extends to the interior of the bottom shell 1, and the two discharge pipes 5 are respectively arranged corresponding to the two strip holes; a cleaning mechanism assembled on the processing table 2 for cleaning waste slag; and a downward pressing mechanism mounted on the processing table 2 for compressing waste slag.

[0023] In this embodiment, the processing table 2 can facilitate the staff to process and place gray iron castings. When processing gray iron castings, the waste slag generated will fall on the top of the processing table 2. Under the cover of the baffle 4, the waste slag can be prevented from falling from the edge of the processing table 2 to the ground. When the processing of the gray iron castings is completed, if the waste slag on the processing table 2 needs to be cleaned, the cleaning mechanism is started. The activation of the cleaning mechanism can sweep the waste slag accumulated on the processing table 2 into the two strip holes, and then the waste slag entering the two strip holes will slide into the bottom shell 1 from the two discharge pipes 5, and finally enter the collection box 3. After the waste slag on the processing table 2 is cleaned, the pressing mechanism is used to press down the waste slag in the collection box 3, so that the fluffy waste slag can be compressed into blocks, which can reduce the space occupied by the waste slag and improve the space utilization rate of the collection box 3, with better use effect.

[0024] In a further preferred embodiment of the present invention, the cleaning mechanism includes: a plurality of support rods 6 welded to the top of the processing table 2, the top ends of the plurality of support rods 6 are welded with the same top plate 7, and a groove and a cavity are provided on the top plate 7; a servo motor 8 fixedly mounted on the inner wall of one side of the cavity; a screw rod 9 rotatably mounted on the inner walls on both sides of the groove, one end of the screw rod 9 extends to the interior of the cavity, and one end of the screw rod 9 is fixedly connected to the output shaft of the servo motor 8; a connecting block 10 threadedly mounted on the screw rod 9, and the connecting block 10 is slidably connected to the inner wall of the groove; a vertical rod 11 fixedly mounted on the bottom of the connecting block 10, and a push plate 12 is fixedly mounted on the bottom end of the vertical rod 11, and bristles are provided at the bottom of the push plate 12, and the bristles are in contact with the top of the processing table 2.

[0025] In this embodiment, the cleaning mechanism is used to clean waste residue. During cleaning, the servo motor 8 is started, and the servo motor 8 drives the screw 9 to rotate. The screw 9 can drive the connecting block 10 to slide left and right on the groove. The connecting block 10 drives the vertical rod 11 to move left and right, and the vertical rod 11 drives the push plate 12 to move left and right, so that the bristles at the bottom of the push plate 12 can clean the waste residue accumulated on the top of the processing table 2 left and right, so that the waste residue can enter the two strip holes. Cleaning is more time-saving and labor-saving, which can reduce the workload of the staff.

[0026] In a further preferred embodiment of the present invention, the pressing mechanism includes: a plurality of electric telescopic rods 16 fixedly mounted on the bottom of the processing table 2; a first pressing plate 17 fixedly mounted on the output rods of the plurality of electric telescopic rods 16; a pressure sensor 18 fixedly mounted on the bottom of the first pressing plate 17, and a second pressing plate 19 fixedly mounted on the bottom of the pressure sensor 18.

[0027] In this embodiment, the downward pressing mechanism is used to compress the waste residue. When in use, the multiple electric telescopic rods 16 are activated to drive the first pressing plate 17 to move vertically. The first pressing plate 17 will drive the second pressing plate 19 to move vertically through the pressure sensor 18, so that the second pressing plate 19 can enter the interior of the collection box 3 and squeeze the waste residue in the collection box 3, thereby compressing the fluffy waste residue into blocks. This can reduce the space occupied by the waste residue and improve the space utilization rate of the collection box 3. When the pressure sensor 18 detects that the downward pressure resistance of the second pressing plate 19 is large, the multiple electric telescopic rods 16 will automatically move the first pressing plate 17, the pressure sensor 18 and the second pressing plate 19 to the initial position.

[0028] In a further preferred embodiment of the present invention, a shell 13 is fixedly installed on both sides of the bottom shell 1, and a material guide plate 14 is slidably installed on the inner walls of the two shells 13. A spring 15 is fixedly installed on the two material guide plates 14, and the sides of the two springs 15 that are away from each other are fixedly connected to the inner walls of the two shells 13 respectively.

[0029] In this embodiment, the use of two guide plates 14 can guide the waste materials sliding down from the two discharge pipes 5, so that the sliding waste residue can fall into the collection box 3 better, and can prevent the waste residue from falling to both sides of the collection box 3. The spring 15 has good elasticity, so when the guide plate 14 is squeezed by the downward pressure mechanism, the guide plate 14 will slide toward the inside of the shell 13 and squeeze the spring 15. When the guide plate 14 is separated from the downward pressure mechanism, the spring 15 will automatically push the guide plate 14 to the initial position.

[0030] In a further preferred embodiment of the present invention, a take-in / out opening is provided on one side of the bottom shell 1 , and a switch door 20 is provided on the take-in / out opening.

[0031] In this embodiment, the access opening can facilitate the staff to take out the collection box 3 from the inside of the bottom shell 1, and can facilitate the removal and processing of the waste residue in the collection box 3. The access opening can be covered by the switch door 20.

[0032] In a further preferred embodiment of the present invention, the baffle 4 is configured to be mouth-shaped, and a same sliding rod is fixedly mounted on the inner walls of both sides of the groove, and the sliding rod is slidably connected to the connecting block 10 .

[0033] In this embodiment, the sliding rod can provide a better supporting effect on the connecting block 10, so that the cleaning mechanism can be more stable during operation.

[0034] In a further preferred embodiment of the present invention, a controller is fixedly mounted on one side of the bottom shell 1 , a plurality of supporting legs are fixedly mounted on the bottom of the bottom shell 1 , and pads are fixedly mounted on the bottoms of the plurality of supporting legs.

[0035] In this embodiment, the controller can facilitate the staff to control the operation of the device, and the use of multiple support legs and multiple pads can stably place the device in the use position, with a better supporting effect.

[0036] In summary, compared with the related art, the present device can facilitate the workers to process and place gray iron castings through the processing table 2, and can block the waste slag accumulated on the processing table 2 through the baffle 4, which can prevent the waste slag from falling from the edge of the processing table 2 to the ground. The waste slag accumulated on the processing table 2 can be automatically cleaned by the cleaning mechanism, which saves time and effort and reduces the workload of the workers. The arrangement of the strip hole and the discharge pipe 5 can make the cleaned waste slag slide into the collection box 3, which is convenient for waste slag collection. The waste material that slides down from the discharge pipe 5 can be guided so that the waste residue that slides down can fall into the collection box 3 better, and the waste residue can be prevented from falling to the side of the collection box 3. The waste residue in the collection box 3 can be properly compressed by the downward pressing mechanism, and the fluffy waste residue can be compressed into blocks, which can reduce the space occupied by the waste residue and improve the space utilization rate of the collection box 3. The elastic action of the spring 15 can prevent the guide plate 14 from blocking the downward pressing mechanism, so that the guide plate 14 can automatically move into the shell 13 when squeezed by the downward pressing mechanism.

[0037] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.

[0038] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope to be protected by the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making any creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also fall within the scope to be protected by the present invention.

Claims

1. A waste slag cleaning device for gray iron casting processing, characterized in that: include: A bottom shell, wherein a limiting groove is provided on the bottom inner wall of the bottom shell, and a processing table for processing gray iron castings is fixedly installed on the top of the bottom shell, and the processing table is provided with two strip holes for discharging waste slag; A collection box provided on the limiting groove for collecting waste residue; A baffle welded on the top of the processing table for blocking waste slag; Two discharge pipes are fixedly mounted on the bottom of the processing table, one end of each of the two discharge pipes extends into the interior of the bottom shell, and the two discharge pipes are respectively arranged corresponding to the two strip-shaped holes; A cleaning mechanism mounted on the processing table for cleaning waste residue; A pressing mechanism is installed on the processing table for compressing the waste slag.

2. The waste slag cleaning device for gray iron casting processing according to claim 1, characterized in that: The cleaning mechanism comprises: A plurality of support rods are welded to the top of the processing table, and the top ends of the plurality of support rods are welded to a same top plate, and the top plate is provided with a groove and a cavity; A servo motor fixedly mounted on an inner wall of one side of the cavity; A screw rod mounted on inner walls on both sides of the groove is rotatably connected to an output shaft of the servo motor, wherein one end of the screw rod extends into the interior of the cavity and one end of the screw rod is fixedly connected to the output shaft of the servo motor; a connecting block threadably mounted on the screw rod, the connecting block being slidably connected to the inner wall of the groove; A vertical rod is fixedly mounted on the bottom of the connecting block, a push plate is fixedly mounted on the bottom end of the vertical rod, and bristles are provided on the bottom of the push plate, and the bristles are in contact with the top of the processing table.

3. The waste slag cleaning device for gray iron casting processing according to claim 1, characterized in that: The pressing mechanism comprises: A plurality of electric telescopic rods fixedly mounted on the bottom of the processing table; A first pressing plate fixedly mounted on the output rods of the plurality of electric telescopic rods; A pressure sensor is fixedly mounted on the bottom of the first pressing plate, and a second pressing plate is fixedly mounted on the bottom of the pressure sensor.

4. The waste slag cleaning device for gray iron casting processing according to claim 1, characterized in that: Shells are fixedly installed on both sides of the bottom shell, guide plates are slidably installed on the inner walls of the two shells, springs are fixedly installed on the two guide plates, and the sides of the two springs away from each other are fixedly connected to the inner walls of the two shells respectively.

5. The waste slag cleaning device for gray iron casting processing according to claim 1, characterized in that: A take-in / put-out opening is provided on one side of the bottom shell, and a switch door is provided on the take-in / put-out opening.

6. The waste slag cleaning device for gray iron casting processing according to claim 2, characterized in that: The baffle is configured to be in a mouth shape, and a same sliding rod is fixedly mounted on the inner walls of both sides of the groove, and the sliding rod is slidably connected to the connecting block.

7. The waste slag cleaning device for gray iron casting processing according to claim 1, characterized in that: A controller is fixedly mounted on one side of the bottom shell, a plurality of supporting legs are fixedly mounted on the bottom shell, and pads are fixedly mounted on the bottoms of the plurality of supporting legs.

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