Surface cleaning device for aluminum bar production

By designing a surface cleaning device for aluminum rod production, the limit and moving mechanisms are used to prevent water from splashing, and the filter plate cleaning cycle is extended, which solves the problems of splashing water and impurities accumulation, and improves cleaning efficiency and safety.

CN223185058UActive Publication Date: 2025-08-05ANLU PHOENIX ALUMINUM LIMITED LIABILITY
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421956944.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-08-05
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

During the cleaning process of existing aluminum rod surface cleaning devices, water splashing affects workers' work and impurities accumulate to reduce the filtration effect, resulting in frequent cleaning of the filter net and reducing work efficiency.

Method used

A surface cleaning device for aluminum rod production is designed. Through the cooperation of the limiting mechanism and the moving mechanism, water source is prevented from splashing and the filter plate cleaning cycle is extended, including the box, limiting mechanism and moving mechanism. The second motor is used to drive the rotating shaft and the rod body, the horizontal block drives the plate body to block the gap, and the spring rebounds to separate the filter plate to achieve automatic cleaning.

Benefits of technology

Effectively prevent water from splashing, extend the filter board cleaning cycle, improve work efficiency, ensure workers' safety and improve cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223185058U_ABST
    Figure CN223185058U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of aluminum bar cleaning, in particular to a surface cleaning device for aluminum bar production, which comprises a box body, a limiting mechanism is mounted at the left end of the box body, the lower end of a pump body is communicated with a hose, the outer wall of the hose penetrates through the box body, and the lower side of the hose is attached to the inner wall of a frame body. According to the surface cleaning device for aluminum bar production, through cooperation of the moving mechanism and the box body, a second motor drives a rotating shaft to rotate, the rotating shaft drives a rod body to swing anticlockwise, the rod body drives a transverse block to move downwards, and the transverse block drives a plate body to move downwards; and through cooperation of the limiting mechanism and the box body, the transverse plate is pulled to be separated from the vertical rod, and when the first filter plate is cleaned, filtering of impurities in the water source is not hindered, so that the cleaning period of the filter plates is prolonged, and the working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum rod cleaning, in particular to a surface cleaning device for aluminum rod production. Background Art

[0002] Aluminum rod is a kind of aluminum product. The casting of aluminum rod includes melting, purification, impurity removal, degassing, slag removal and casting process. The surface of the aluminum rod needs to be cleaned before processing.

[0003] For example, the authorized announcement number "CN216174714U" is an aluminum rod surface cleaning and flushing device. After flushing is completed, the air pump can be used to transport gas through the air pipe to the inside of the air jet. The gas is ejected through the air jet b to dry the aluminum rod, thereby improving efficiency. However, when cleaning the aluminum rod, the notch in the flushing box of the aluminum rod surface cleaning and flushing device will cause the water flushed on the aluminum tube to splash onto the workers working nearby, thereby affecting the workers' work. At the same time, when cleaning the aluminum rod, the impurities flushed down by the device will accumulate and reduce the filtering effect of the filter screen on the water, resulting in the need to frequently remove the water tank from the flushing box to clean the filter screen, thereby reducing work efficiency. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that the gap on the flushing box will cause the water flushed on the aluminum tube to splash on the master working nearby, thereby affecting the worker's work and the impurities flushed down will accumulate together, thereby reducing the filtering effect of the filter on the water, resulting in the need to frequently remove the water tank from the flushing box to clean the filter, thereby reducing work efficiency. A surface cleaning device for aluminum rod production is proposed.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A surface cleaning device for aluminum rod production is designed, comprising a box body, a limiting mechanism being installed at the left end of the box body, a moving mechanism being installed at the upper end of the box body, the upper end of the box body being fixedly connected to a water sprinkler, the water sprinkler being connected to a pump body through a pipe body, the upper outer wall of the pipe body being fixedly connected to the box body, the lower end of the pump body being connected to a hose, the outer wall of the hose passing through the box body, and the lower side of the hose being in contact with the inner wall of the frame body.

[0007] Preferably, the limiting mechanism includes a first shell, the outer wall of the first shell is fixedly connected to the box body, the inner wall of the first shell is slidably connected to the vertical rod, the upper end of the vertical rod is provided with a spring, the two ends of the spring are respectively fixedly connected to the first shell and the vertical rod, the left end of the vertical rod is fixedly connected to a cross rod, the outer wall of the cross rod passes through the first shell, and the inner wall of the vertical rod is clamped with the cross plate.

[0008] Preferably, the left side of the horizontal plate is slidably connected to the first shell, the right side of the horizontal plate is snap-connected to the first shell, and the lower end of the vertical rod is snap-connected to the filter plate.

[0009] Preferably, the moving mechanism includes a second shell, the lower end of the second shell is fixedly connected to the box body, the second shell is fixedly connected to the second motor through a bracket, the output shaft of the second motor is connected to the rotating shaft through a reduction gear box, both sides of the rotating shaft are rotatably connected to the second shell through bearings, the middle part of the rotating shaft is fixedly connected to the rod body, the lower side of the rod body is slidably connected to the cross block, both ends of the cross block are slidably connected to the second shell, and the lower end of the cross block is fixedly connected to the plate body.

[0010] Preferably, the plate body is respectively fitted with the second shell and the box body through a sealing ring, and the lower end of the plate body is snap-fitted with the box body.

[0011] Preferably, the outer wall of the frame is fitted with the box body, the upper inner wall of the middle part of the box body is fixedly connected to the frame, the frame is fixedly connected to the first motor through a bracket, the output shaft of the first motor is connected to the roller through a reduction gear box, both sides of the roller are rotatably connected to the frame through sealed bearings, and the middle inner wall of the box body is fitted with the filter plate through a sealing ring.

[0012] The utility model proposes a surface cleaning device for aluminum rod production, which has the beneficial effects of: through the cooperation of the moving mechanism and the box body, the second motor drives the rotating shaft to rotate, the rotating shaft drives the rod body to swing counterclockwise, the rod body drives the cross block to move downward, and the cross block drives the plate body to move downward. In this way, the plate body moves downward to block the gap of the box body, thereby preventing water from splashing on the workers, thereby not affecting the workers' work.

[0013] Through the cooperation of the limiting mechanism and the box body, the horizontal plate is pulled to separate it from the vertical rod. After the horizontal plate is separated from the vertical rod, the spring rebounds and drives the vertical rod to move upward and separate from the filter plate. In the above manner, the limit of the filter plate is cancelled and it can be taken out of the box body. The first filter plate will not hinder the filtration of impurities in the water source during cleaning, thereby extending the cleaning cycle of the filter plate and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 A partial front cross-sectional view of

[0016] Figure 3 for Figure 2 A top sectional view of the middle frame;

[0017] Figure 4 for Figure 2 Front sectional view of the middle limit mechanism;

[0018] Figure 5 for Figure 1 A front sectional view of the moving mechanism;

[0019] Figure 6 for Figure 1 Partial side sectional view of .

[0020] In the figure: 1. box body, 2. limiting mechanism, 201. first shell body, 202. vertical rod, 203. spring, 204. horizontal plate, 205. horizontal rod, 3. moving mechanism, 301. second shell body, 302. second motor, 303. rotating shaft, 304. rod body, 305. horizontal block, 306. plate body, 4. frame, 5. first motor, 6. drum, 7. sprinkler, 8. pipe body, 9. pump body, 10. hose, 11. frame body, 12. filter plate. DETAILED DESCRIPTION

[0021] The present invention will be further described below with reference to the accompanying drawings:

[0022] Refer to the attached Figure 1-6 : In this embodiment, a surface cleaning device for aluminum rod production includes a box body 1, a limiting mechanism 2 is installed at the left end of the box body 1, a moving mechanism 3 is installed at the upper end of the box body 1, the upper end of the box body 1 is fixedly connected to a water sprinkler 7, the water sprinkler 7 is a prior art, the model of the water sprinkler 7 can be selected according to actual needs to meet the working needs, the water sprinkler 7 is connected to the pump body 9 through the pipe body 8, the model of the pump body 9 can be selected according to actual needs to meet the working needs, the upper outer wall of the pipe body 8 is fixedly connected to the box body 1, the lower end of the pump body 9 is connected to the hose 10, the outer wall of the hose 10 passes through the box body 1, and the lower side of the hose 10 is in contact with the inner wall of the frame 11;

[0023] The outer wall of the frame 11 fits with the box body 1, and the frame body 11 slides in the box body 1. The inner wall of the middle upper side of the box body 1 is fixedly connected to the frame 4. The frame 4 is fixedly connected to the first motor 5 through a bracket. The model of the first motor 5 can meet the working needs according to actual needs. The output shaft of the first motor 5 is connected to the roller 6 through a reduction gear box. The first motor 5 drives the roller 6 to rotate. Both sides of the roller 6 are rotatably connected to the frame 4 through sealed bearings. The roller 6 rotates in the frame 4. The middle inner wall of the box body 1 fits with the filter plate 12 through a sealing ring. The filter plate 12 slides in the box body 1 through the sealing ring. The sealing ring can prevent water leakage at the sliding connection between the filter plate 12 and the box body 1. The filter screen inside the filter plate 12 is made of grid-shaped stainless steel. The mesh size of the filter screen can meet the working needs according to actual needs.

[0024] Refer to the attached Figure 2 and Figure 4 : The limiting mechanism 2 includes a first shell 201, the outer wall of the first shell 201 is fixedly connected to the box body 1, the inner wall of the first shell 201 is slidably connected to the vertical rod 202, and the vertical rod 202 slides in the first shell 201, and the upper end of the vertical rod 202 is provided with a spring 203. The elastic coefficient of the spring 203 can be satisfied according to actual needs. The two ends of the spring 203 are respectively fixedly connected to the first shell 201 and the vertical rod 202, and the left end of the vertical rod 202 is fixedly connected to the cross bar 205, and the cross bar 205 drives the vertical rod 202 to move. The outer wall of the cross bar 205 passes through the first shell 201, and the inner wall of the vertical rod 202 is snapped with the cross plate 204. The left side of the cross plate 204 is slidably connected to the first shell 201, and the right side of the cross plate 204 is snapped with the first shell 201. The lower end of the vertical rod 202 is snapped with the filter plate 12.

[0025] Refer to the attached Figure 1 、 Figure 5 and Figure 6 : The moving mechanism 3 includes a second shell 301, the lower end of the second shell 301 is fixedly connected to the box body 1, and the second shell 301 is fixedly connected to the second motor 302 through a bracket. The second motor 302 is a servo motor. The model of the servo motor can meet the working needs according to actual needs. The output shaft of the second motor 302 is connected to the rotating shaft 303 through a reduction gear box. The second motor 302 drives the rotating shaft 303 to rotate. Both sides of the rotating shaft 303 are rotatably connected to the second shell 301 through bearings. The rotating shaft 303 rotates in the second shell 301. The middle part of the rotating shaft 303 is fixedly connected to the rod body 304. The rotating shaft 303 drives the rod body 304 to rotate. The lower side of the rod body 304 is slidably connected to the cross block 305. The rod body 304 drives the cross block 305 to move. Both ends of the cross block 305 are slidably connected to the second shell 301, and the cross block 305 slides in the second shell 301.

[0026] The lower end of the horizontal block 305 is fixedly connected to the plate body 306, and the horizontal block 305 drives the plate body 306 to move. The plate body 306 is respectively fitted with the second shell 301 and the box body 1 through the sealing ring. The plate body 306 slides in the second shell 301 and the box body 1 through the sealing ring. The sealing ring can prevent water from entering the sliding connection between the plate body 306 and the second shell 301 and the box body 1. The lower end of the plate body 306 is snap-fitted to the box body 1.

[0027] Working principle:

[0028] When the surface of the aluminum rod needs to be cleaned, the worker places the aluminum rod to be cleaned on the two rollers 6. After the aluminum rod is placed on the two rollers 6, the external power supply of the second motor 302 is turned on and started. The second motor 302 drives the rotating shaft 303 to rotate, and the rotating shaft 303 drives the rod body 304 to swing 90 degrees counterclockwise. The rod body 304 drives the cross block 305 to move downward, and the cross block 305 drives the plate body 306 to move downward. After the plate body 306 is engaged with the box body 1, the second motor 302 is turned off. In this way, the gap of the box body 1 is blocked, thereby preventing water from splashing onto the workers. According to the above method, the second motor 302 is reversed to drive the plate body 306 to reset;

[0029] Then, the external power supply of the pump body 9 is connected and started. The pump body 9 draws the water source pre-stored in the frame 11 into the pipe body 8 through the hose 10 (if the water source is changed, the frame 11 is taken out of the box 1 to replace the water source). The water source in the pipe body 8 will be introduced into the sprinkler 7. The sprinkler 7 sprays the water source to contact the aluminum rod and then rinse the aluminum rod. The external power supply of the two first motors 5 is connected and started. The first motors 5 both drive the roller 6 to rotate (the rotation direction of the two rollers 6 is the same). The two rollers 6 drive the aluminum rod 6 to rotate and thus clean different positions of the aluminum rod 6, and The impurities washed off the aluminum rod will fall onto the filter plate 12 along with the water from the gap between the two rollers 6. The grid on the filter plate 12 is larger than the impurities, thereby blocking the impurities and storing them in the filter plate 12 (the water source will pass through the filter mesh and flow into the frame 11 for recovery, thereby recycling the water source to clean the aluminum rod). After the roller 6 is cleaned, the pump body 9 and the two first motors 5 are turned off, and then the plate 306 is reset in the above manner. Then the worker manually takes out the cleaned aluminum rod for subsequent work, and the cleaning work of the aluminum rod surface is completed in the above manner.

[0030] When the filter plate 12 needs to be cleaned, the horizontal plate 204 is pulled to separate it from the vertical rod 202. After the horizontal plate 202 is separated from the vertical rod 202, the spring 303 rebounds and drives the vertical rod 202 to move upward and separate from the first filter plate 12. The limit of the filter plate 12 is cancelled in the above manner (the process of canceling the limit of the second filter plate 12 is the same as that of the first filter plate 12), and then the first filter plate 12 is taken out of the box 1 and cleaned. At this time, the second filter plate 12 can still filter impurities in the water. After the cleaning of the first filter plate 12 is completed, the filter plate 12 is reset and limited again according to the above method. The cleaning of the filter plate 12 is completed in the above manner.

[0031] While the present invention has been shown and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. A surface cleaning device for aluminum rod production, comprising a housing (1), characterized in that: A limiting mechanism (2) is installed at the left end of the box body (1), and a moving mechanism (3) is installed at the upper end of the box body (1). The upper end of the box body (1) is fixedly connected to the sprinkler (7), and the sprinkler (7) is connected to the pump body (9) through the tube body (8). The upper outer wall of the tube body (8) is fixedly connected to the box body (1), and the lower end of the pump body (9) is connected to the hose (10). The outer wall of the hose (10) passes through the box body (1), and the lower side of the hose (10) is in contact with the inner wall of the frame body (11).

2. The surface cleaning device for aluminum rod production according to claim 1, characterized in that: The limiting mechanism (2) comprises a first shell (201), the outer wall of the first shell (201) is fixedly connected to the box body (1), the inner wall of the first shell (201) is slidably connected to the vertical rod (202), a spring (203) is provided at the upper end of the vertical rod (202), the two ends of the spring (203) are respectively fixedly connected to the first shell (201) and the vertical rod (202), the left end of the vertical rod (202) is fixedly connected to a cross bar (205), the outer wall of the cross bar (205) passes through the first shell (201), and the inner wall of the vertical rod (202) is clamped to the cross plate (204).

3. The surface cleaning device for aluminum rod production according to claim 2, characterized in that: The left side of the transverse plate (204) is slidably connected to the first shell (201), the right side of the transverse plate (204) is snap-connected to the first shell (201), and the lower end of the vertical rod (202) is snap-connected to the filter plate (12).

4. The surface cleaning device for aluminum rod production according to claim 1, characterized in that: The moving mechanism (3) comprises a second shell (301), the lower end of the second shell (301) is fixedly connected to the box (1), the second shell (301) is fixedly connected to the second motor (302) via a bracket, the output shaft of the second motor (302) is connected to the rotating shaft (303) via a reduction gearbox, both sides of the rotating shaft (303) are rotatably connected to the second shell (301) via bearings, the middle part of the rotating shaft (303) is fixedly connected to the rod body (304), the lower side of the rod body (304) is slidably connected to the cross block (305), both ends of the cross block (305) are slidably connected to the second shell (301), and the lower end of the cross block (305) is fixedly connected to the plate body (306).

5. The surface cleaning device for aluminum rod production according to claim 4, characterized in that: The plate body (306) is respectively fitted with the second shell (301) and the box body (1) via a sealing ring, and the lower end of the plate body (306) is snap-fitted with the box body (1).

6. The surface cleaning device for aluminum rod production according to claim 5, characterized in that: The outer wall of the frame (11) is fitted with the box (1), the inner wall of the middle upper side of the box (1) is fixedly connected to the frame (4), the frame (4) is fixedly connected to the first motor (5) through a bracket, the output shaft of the first motor (5) is connected to the roller (6) through a reduction gearbox, both sides of the roller (6) are rotatably connected to the frame (4) through sealed bearings, and the inner wall of the middle of the box (1) is fitted with the filter plate (12) through a sealing ring.

Citation Information

Patent Citations

  • Aluminum bar surface cleaning and flushing device

    CN216174714U