Soot blower for ceramic product production
By introducing filtration and cleaning structures into ceramic product production equipment, the problems of dust accumulation and water resource waste are solved, dust filtration and water circulation are realized, and maintenance difficulty and labor intensity are reduced.
Patent Information
- Application Number
- CN202422288201.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The existing ceramic product production equipment lacks a cleaning structure and a filter structure, resulting in dust accumulation on the outer wall of the curved plate, inconvenient maintenance, poor dust reduction effect of water flow, and waste of water resources.
A soot blower including a filter structure and a cleaning structure is designed. The filter structure realizes dust filtration and water recycling through a collection tank and filter components. The cleaning structure cleans up dust on the outer wall of the curved plate through a motor-driven arc scraper.
Effectively filter dust, realize the recycling of water, reduce maintenance difficulties and labor intensity of staff, and improve equipment cleanliness and water resource utilization efficiency.
Smart Images

Figure CN223185109U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic product processing, and particularly relates to a dust blower for ceramic product production. Background Technique
[0002] In the production process of ceramic products, the removal of dust and impurities is an important link to ensure product quality.
[0003] According to the patent document CN216327608U, the utility model discloses an induction dust blower for ceramic product production, belonging to the technical field of ceramic product processing. An induction dust blower for ceramic product production includes a base. A fixed rod is fixedly connected to the upper end of the base. A chute is opened at the inner end of the fixed rod. A movable rod is slidably connected in the chute. An L-shaped hanging plate is welded on the side wall of the outer end of the movable rod outside the chute. When a worker performs dust blowing operation on a ceramic product, the worker only needs to reversely buckle the ceramic product on the movable rod. After the photoelectric switch detects the ceramic product, an opening signal is sent to the dust removal solenoid valve to control it to perform dust blowing work. Compressed air enters the dust removal funnel through a connecting hose, and finally the dust inside the ceramic product is cleaned through the blowing holes. It can greatly reduce the labor intensity of workers, improve work efficiency at the same time, and the dust blowing method from bottom to top also effectively improves the cleanliness of the ceramic product.
[0004] The existing technology does not have a cleaning structure and a filtering structure, so a large amount of dust will accumulate on the outer wall of the arc-shaped plate, which is not convenient for maintenance. In the long run, it will lead to poor dust removal effect of water flow and waste of water. Content of the Utility Model
[0005] The purpose of the utility model is to provide a dust blower for ceramic product production, so as to solve the problems in the above background technique that the existing technology does not have a cleaning structure and a filtering structure, so a large amount of dust will accumulate on the outer wall of the arc-shaped plate, which is not convenient for maintenance, and in the long run, it will lead to poor dust removal effect of water flow and waste of water.
[0006] To achieve the above purpose, the utility model provides the following technical solutions: including an installation shell, a curved plate is fixedly connected to the lower part of the rear side of the inner wall of the installation shell. A rectangular through hole penetrating to the outside is opened at the rear side of the bottom of the inner wall of the installation shell. A blowing mechanism is arranged on the outer wall of the installation shell. A filtering structure is fixedly connected to the rear side of the bottom of the installation shell. A cleaning structure is arranged on the outer wall of the curved plate. A support frame is fixedly connected to the bottom of the installation shell;
[0007] The filtering structure includes a collection tank, inside which a filtering component is provided. Inside the filtering component, a switch component is provided. A rectangular movable hole penetrating to the inside is formed at the rear side of the collection tank. At the top of the inner wall of the rectangular movable hole, a circular slot is formed. On the left and right sides of the inner wall of the rectangular movable hole, rectangular sliding grooves are formed respectively.
[0008] The cleaning structure includes two tanks, the tops of the two tanks are fixedly connected to the top inner wall of the installation shell. A motor housing is fixedly connected to the right side of the installation shell. A circular movable hole two penetrating to the inside of the motor housing is formed at the right side of the inner wall of the rear tank. A rotating shaft is movably connected to the inner wall of the circular movable hole two.
[0009] Preferably, a water pump is fixedly connected to the lower front side of the collection tank. The water outlet of the water pump is fixedly connected to a fixed pipe. A circular movable hole one penetrating to the inside is formed at the top of the installation shell. The outer wall of the fixed pipe is movably connected to the inner wall of the circular movable hole one. The end of the fixed pipe away from the water pump is movably connected to the uppermost part of the outer wall of the arc-shaped plate.
[0010] Preferably, the filtering component includes an installation frame, the outer wall of the installation frame is movably connected to the inner wall of the rectangular movable hole. Slide plates are fixedly connected to both the left and right sides of the installation frame. The outer walls of the slide plates are movably connected to the inner walls of the rectangular sliding grooves. A handle is fixedly connected to the front side of the installation frame. A water filtering plate is fixedly connected to the lowermost part of the inner wall of the installation frame.
[0011] Preferably, an installation groove is formed at the upper front side of the installation frame. A cylindrical sliding groove is formed at the bottom of the inner wall of the installation groove. Rectangular grooves are formed at the front sides of the installation frame near the left and right sides of the installation groove. A circular through hole penetrating to the outside is formed at the top of the inner wall of the installation groove.
[0012] Preferably, the switch component includes a plug rod, a fixed sleeve is fixedly connected to the outer wall of the plug rod. A spring is sleeved on the lower part of the outer wall of the plug rod. The upper part of the outer wall of the plug rod is movably connected to the inner walls of the circular through hole and the circular slot. The bottom of the plug rod is movably connected to the inner wall of the cylindrical sliding groove.
[0013] Preferably, a pressing groove is fixedly connected to one side of the fixed sleeve. Slide sleeves one are fixedly connected to both the left and right sides of the pressing groove. Slide rods one are movably connected to the inner walls of the slide sleeves one. The upper and lower ends of the slide rods one are fixedly connected to the inner walls of the rectangular grooves.
[0014] Preferably, a threaded rod is fixedly connected to the left end of the rotating shaft. The left end of the threaded rod is rotatably connected to the inner wall of the rear groove body. A stepping motor is fixedly connected to the right end of the rotating shaft. The bottom of the stepping motor is fixedly connected to the inner wall of the motor housing. A slider is threadedly connected to the outer wall of the threaded rod. A connecting plate is fixedly connected to the bottom of the slider. An arc-shaped scraper is fixedly connected to the bottom of the connecting plate. Slide rods II are fixedly connected to the left and right sides of the inner wall of the front groove body. A sliding sleeve II is movably connected to the outer wall of the slide rod II. A fixed inclined plate is fixedly connected to the bottom of the sliding sleeve II. One side of the fixed inclined plate is fixedly connected to the outer wall of the arc-shaped scraper. The inner wall of the arc-shaped scraper is movably connected to the outer wall of the arc-shaped plate.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] 1. By providing a filtering structure, dust generated during the soot blowing process can be effectively collected and filtered, while filtering is carried out and water is recycled.
[0017] 2. By providing a cleaning structure, the outer wall of the arc-shaped plate can be scraped and cleaned to prevent dust accumulation on the outer wall of the arc-shaped plate, facilitating maintenance and reducing the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic structural diagram of the present utility model;
[0019] Figure 2 is a schematic structural diagram of the filtering structure of the present utility model;
[0020] Figure 3 is a schematic structural diagram of the filtering component of the present utility model;
[0021] Figure 4 is an enlarged schematic diagram at A of the present utility model;
[0022] Figure 5 is a schematic structural diagram of the switch component of the present utility model;
[0023] Figure 6 is a schematic sectional view of the cleaning structure of the present utility model.
[0024] In the figure: 1, mounting shell; 2, arc plate; 3, air blowing mechanism; 4, filtering structure; 5, cleaning structure; 6, support frame; 41, collection tank; 42, filtering component; 43, switch component; 44, water pump; 45, fixed pipe; 421, mounting frame; 422, sliding plate; 423, handle; 424, water filtering plate; 425, mounting groove; 426, cylindrical sliding groove; 427, rectangular groove; 428, circular through hole; 431, inserting rod; 432, fixed sleeve; 433, spring; 434, pressing groove; 435, sliding sleeve 1; 436, sliding rod 1; 51, tank body; 52, threaded rod; 53, rotating shaft; 54, stepping motor; 55, motor housing; 56, slider; 57, connecting plate; 58, arc-shaped scraping plate; 59, sliding rod 2; 50, sliding sleeve 2; 501, fixed inclined plate. Detailed implementation manners
[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0026] Please refer to Figure 1 , which includes a mounting shell 1. The lower part of the rear side of the inner wall of the mounting shell 1 is fixedly connected with an arc plate 2. A rectangular through hole penetrating to the outside is opened at the rear side of the bottom of the inner wall of the mounting shell 1. An air blowing mechanism 3 is arranged on the outer wall of the mounting shell 1. A filtering structure 4 is fixedly connected to the rear side of the bottom of the mounting shell 1. A cleaning structure 5 is arranged on the outer wall of the arc plate 2. A support frame 6 is fixedly connected to the bottom of the mounting shell 1.
[0027] Please refer to Figures 2 - 5, the filtering structure 4 includes a collection tank 41. Inside the collection tank 41, a filtering component 42 is provided. Inside the filtering component 42, a switch component 43 is provided. A rectangular movable hole penetrating to the inside is opened at the rear side of the collection tank 41. A circular slot is opened at the top of the inner wall of the rectangular movable hole. Rectangular sliding grooves are opened on both the left and right sides of the inner wall of the rectangular movable hole. An inlet and an outlet valve are provided on the right side of the collection tank 41. A water pump 44 is fixedly connected to the lower front side of the collection tank 41. The water outlet of the water pump 44 is fixedly connected to a fixed pipe 45. A circular movable hole one penetrating to the inside is opened at the top of the installation shell 1. The outer wall of the fixed pipe 45 is movably connected to the inner wall of the circular movable hole one. The end of the fixed pipe 45 far from the water pump 44 is movably connected to the uppermost part of the outer wall of the arc-shaped plate 2. The filtering component 42 includes an installation frame 421. The outer wall of the installation frame 421 is movably connected to the inner wall of the rectangular movable hole. Slide plates 422 are fixedly connected to both the left and right sides of the installation frame 421. The outer walls of the slide plates 422 are movably connected to the inner walls of the rectangular sliding grooves. A handle 423 is fixedly connected to the front side of the installation frame 421. A water filtering plate 424 is fixedly connected to the lowermost part of the inner wall of the installation frame 421. An installation groove 425 is opened at the upper front side of the installation frame 421. A cylindrical sliding groove 426 is opened at the bottom of the inner wall of the installation groove 425. Rectangular grooves 427 are opened on both the left and right sides of the front side of the installation frame 421 close to the installation groove 425. A circular through hole 428 penetrating to the outside is opened at the top of the inner wall of the installation groove 425. The switch component 43 includes a plug rod 431. A fixed sleeve 432 is fixedly connected to the outer wall of the plug rod 431. A spring 433 is sleeved on the lower part of the outer wall of the plug rod 431. The upper part of the outer wall of the plug rod 431 is movably connected to the inner walls of the circular through hole 428 and the circular slot. The bottom of the plug rod 431 is movably connected to the inner wall of the cylindrical sliding groove 426. A pressing groove 434 is fixedly connected to one side of the fixed sleeve 432. Slide sleeves one 435 are fixedly connected to both the left and right sides of the pressing groove 434. A slide rod one 436 is movably connected to the inner walls of the slide sleeves one 435. The upper and lower ends of the slide rod one 436 are fixedly connected to the inner walls of the rectangular grooves 427;
[0028] By adding an appropriate amount of water into the interior of the collection tank 41 from the water injection port and then starting the water pump 44, the water pump 44 pumps water and continuously pours it onto the outer wall of the arc-shaped plate 2 through the fixed pipe 45. At this time, the staff will use the air blowing mechanism 3 to blow the ash off the porcelain product, and the ash will float towards the arc-shaped plate 2. With the continuous scouring of the water flow, the ash will enter the interior of the filtering component 42. The ash is filtered by the water filtering plate 424 in the mounting frame 421, and the water flow will flow into the bottom of the inner wall of the collection tank 41, achieving water circulation and avoiding waste of water. When it is necessary to clean the ash in the mounting frame 421, press the pressing groove 434 downward. Since the movement of the pressing groove 434 will cause the two sliding sleeves one 435 to slide on the outer wall of the sliding rod one 436, the stability of the movement of the pressing groove 434 is improved. At the same time, the movement of the pressing groove 434 drives the fixed sleeve 432, causing the insertion rod 431 to move. The lower part of the outer wall of the insertion rod 431 will slide on the inner wall of the cylindrical chute 426 and compress the spring 433. At the same time, the upper part of the outer wall of the insertion rod 431 will slide on the inner walls of the circular through-hole 428 and the circular slot until the outer wall of the insertion rod 431 disengages from the inner wall of the circular slot. Then, pull the handle 423 to pull out the mounting frame 421 from the inner wall of the rectangular movable hole. When the mounting frame 421 moves, it drives the two sliding plates 422 to slide on the inner wall of the rectangular chute, thereby cleaning the ash filtered at the top of the water filtering plate 424 inside the mounting frame 421.
[0029] Please refer to Figure 6 As shown in, the cleaning structure 5 includes two troughs 51. The tops of the two troughs 51 are fixedly connected to the top of the inner wall of the mounting shell 1. The right side of the mounting shell 1 is fixedly connected to a motor housing 55. A circular movable hole two penetrating through to the inside of the motor housing 55 is opened on the right side of the inner wall of the rear trough 51. A rotating shaft 53 is movably connected to the inner wall of the circular movable hole two. The left end of the rotating shaft 53 is fixedly connected to a threaded rod 52. The left end of the threaded rod 52 is rotatably connected to the inner wall of the rear trough 51. The right end of the rotating shaft 53 is fixedly connected to a stepper motor 54. The bottom of the stepper motor 54 is fixedly connected to the inner wall of the motor housing 55. A slider 56 is threadedly connected to the outer wall of the threaded rod 52. The bottom of the slider 56 is fixedly connected to a connecting plate 57. The bottom of the connecting plate 57 is fixedly connected to an arc-shaped scraping plate 58. The left and right sides of the inner wall of the front trough 51 are fixedly connected to sliding rods two 59. A sliding sleeve two 50 is movably connected to the outer wall of the sliding rods two 59. The bottom of the sliding sleeve two 50 is fixedly connected to a fixed inclined plate 501. One side of the fixed inclined plate 501 is fixedly connected to the outer wall of the arc-shaped scraping plate 58. The inner wall of the arc-shaped scraping plate 58 is movably connected to the outer wall of the arc-shaped plate 2;
[0030] By starting the stepper motor 54, the rotating shaft 53 rotates, driving the threaded rod 52 to rotate. The slider 56 moves along the thread of the threaded rod 52, thereby driving the connecting plate 57 and the arc-shaped scraper 58 to move along the length direction of the second slide bar 59. When the arc-shaped scraper 58 moves, it drives the fixed inclined plate 501, causing the second sliding sleeve 50 to slide on the outer wall of the second slide bar 59, improving the stability of the arc-shaped scraper 58 during movement. The arc-shaped scraper 58 is in close contact with the outer wall of the arc-shaped plate 2 during movement, scraping off the dust adhering to the arc-shaped plate 2, facilitating maintenance, thus achieving the cleaning of the arc-shaped plate 2 and reducing the labor intensity of the staff.
[0031] Working principle:
[0032] By adding an appropriate amount of water into the interior of the collection tank 41 from the water injection port, then starting the water pump 44, the water pump 44 pumps water and continuously pours it onto the outer wall of the arc-shaped plate 2 through the fixed pipe 45. At this time, the staff will use the blowing mechanism 3 to blow the dust off the porcelain product. The dust will float towards the arc-shaped plate 2. With the continuous flushing of the water flow, the dust will enter the interior of the filtering component 42. The dust is filtered by the water filtering plate 424 within the mounting frame 421, and the water flow will flow into the bottom of the inner wall of the collection tank 41, achieving water circulation and avoiding water waste. When it is necessary to clean the dust within the mounting frame 421, the pressing groove 434 is pressed downwards. Since the movement of the pressing groove 434 will drive the two first sliding sleeves 435 to slide on the outer wall of the first slide bar 436, improving the stability of the pressing groove 434 during movement. At the same time, the movement of the pressing groove 434 drives the fixed sleeve 432, causing the inserting rod 431 to move. The lower part of the outer wall of the inserting rod 431 will slide on the inner wall of the cylindrical sliding groove 426 and compress the spring 433. At the same time, the upper part of the outer wall of the inserting rod 431 will slide on the inner walls of the circular through hole 428 and the circular inserting slot until the outer wall of the inserting rod 431 disengages from the inner wall of the circular inserting slot. Then, by pulling the handle 423, the mounting frame 421 is pulled out from the inner wall of the rectangular movable hole. When the mounting frame 421 moves, it drives the two sliding plates 422 to slide on the inner wall of the rectangular sliding groove, thereby cleaning the dust filtered from the top of the water filtering plate 424 inside the mounting frame 421.
[0033] By starting the stepper motor 54, the rotating shaft 53 rotates, driving the threaded rod 52 to rotate. The slider 56 moves along the thread of the threaded rod 52, thereby driving the connecting plate 57 and the arc-shaped scraper 58 to move along the length direction of the second slide bar 59. When the arc-shaped scraper 58 moves, it drives the fixed inclined plate 501, causing the second sliding sleeve 50 to slide on the outer wall of the second slide bar 59, improving the stability of the arc-shaped scraper 58 during movement. The arc-shaped scraper 58 is in close contact with the outer wall of the arc-shaped plate 2 during movement, scraping off the dust adhering to the arc-shaped plate 2, facilitating maintenance, thus achieving the cleaning of the arc-shaped plate 2 and reducing the labor intensity of the staff.
[0034] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A sootblower for producing ceramic products, comprising a mounting housing (1), characterized in that: An arc-shaped plate (2) is fixedly connected to the lower rear side of the inner wall of the mounting shell (1); a rectangular through hole extending to the outside is provided on the rear side of the bottom of the inner wall of the mounting shell (1); an air blowing mechanism (3) is provided on the outer wall of the mounting shell (1); a filtering structure (4) is fixedly connected to the rear side of the bottom of the mounting shell (1); a cleaning structure (5) is provided on the outer wall of the arc-shaped plate (2); and a support frame (6) is fixedly connected to the bottom of the mounting shell (1); The filtering structure (4) comprises a collecting trough (41), a filtering assembly (42) is provided inside the collecting trough (41), a switch assembly (43) is provided inside the filtering assembly (42), a rectangular movable hole is provided on the rear side of the collecting trough (41) and extends through the interior, a circular slot is provided on the top of the inner wall of the rectangular movable hole, rectangular chutes are provided on both the left and right sides of the inner wall of the rectangular movable hole, and a water inlet and a water outlet valve are provided on the right side of the collecting trough (41); The cleaning structure (5) comprises two trough bodies (51), the tops of the two trough bodies (51) are fixedly connected to the top of the inner wall of the mounting shell (1), the right side of the mounting shell (1) is fixedly connected to the motor shell (55), and a second circular movable hole penetrating into the interior of the motor shell (55) is opened on the right side of the inner wall of the rear trough body (51), and the inner wall of the second circular movable hole is movably connected to a rotating shaft (53).
2. A sootblower for ceramic product production according to claim 1, characterized in that: A water pump (44) is fixedly connected to the lower front side of the collecting tank (41), and a fixed pipe (45) is fixedly connected to the water outlet of the water pump (44). A circular movable hole 1 is opened on the top of the mounting shell (1) and penetrates into the interior. The outer wall of the fixed pipe (45) is movably connected to the inner wall of the circular movable hole 1, and the end of the fixed pipe (45) away from the water pump (44) is movably connected to the uppermost part of the outer wall of the arc plate (2).
3. A sootblower for ceramic product production according to claim 1, characterized in that: The filter assembly (42) comprises a mounting frame (421), the outer wall of the mounting frame (421) being movably connected to the inner wall of the rectangular movable hole, the left and right sides of the mounting frame (421) being fixedly connected to slide plates (422), the outer wall of the slide plates (422) being movably connected to the inner wall of the rectangular chute, the front side of the mounting frame (421) being fixedly connected to a handle (423), and the bottom of the inner wall of the mounting frame (421) being fixedly connected to a water filter plate (424).
4. A sootblower for ceramic product production according to claim 3, characterized in that: A mounting groove (425) is provided on the upper front side of the mounting frame (421), a columnar sliding groove (426) is provided on the bottom of the inner wall of the mounting groove (425), rectangular grooves (427) are provided on the front sides of the mounting frame (421) on both sides close to the mounting groove (425), and a circular through hole (428) is provided on the top of the inner wall of the mounting groove (425) that penetrates to the outside.
5. A sootblower for ceramic product production according to claim 1, characterized in that: The switch assembly (43) includes an insertion rod (431), the outer wall of the insertion rod (431) is fixedly connected to a fixing sleeve (432), a spring (433) is sleeved below the outer wall of the insertion rod (431), the upper part of the outer wall of the insertion rod (431) is movably connected to the inner wall of the circular through hole (428) and the circular slot, and the bottom of the insertion rod (431) is movably connected to the inner wall of the columnar slide groove (426).
6. A sootblower for ceramic product production according to claim 5, characterized in that: One side of the fixed sleeve (432) is fixedly connected to a pressing groove (434), and the left and right sides of the pressing groove (434) are fixedly connected to a sliding sleeve (435). The inner wall of the sliding sleeve (435) is movably connected to a sliding rod (436), and the upper and lower ends of the sliding rod (436) are fixedly connected to the inner wall of the rectangular groove (427).
7. A sootblower for ceramic product production according to claim 1, characterized in that: The left end of the rotating shaft (53) is fixedly connected to a threaded rod (52), the left end of the threaded rod (52) is rotatably connected to the inner wall of the rear trough (51), the right end of the rotating shaft (53) is fixedly connected to a stepper motor (54), the bottom of the stepper motor (54) is fixedly connected to the inner wall of the motor housing (55), the outer wall of the threaded rod (52) is threadedly connected to a slider (56), the bottom of the slider (56) is fixedly connected to a connecting plate (57), and the connecting plate ( The bottom of the groove (57) is fixedly connected to an arc scraper (58), the left and right sides of the inner wall of the front groove (51) are fixedly connected to a second slide bar (59), the outer wall of the second slide bar (59) is movably connected to a second slide sleeve (50), the bottom of the second slide sleeve (50) is fixedly connected to a fixed inclined plate (501), one side of the fixed inclined plate (501) is fixedly connected to the outer wall of the arc scraper (58), and the inner wall of the arc scraper (58) is movably connected to the outer wall of the arc plate (2).
Citation Information
Patent Citations
Induction soot blower for ceramic product production
CN216327608U