Reducing assembly for reducing spring production
By designing the variable diameter components for the production of variable diameter springs, the problem that the existing spring machine limit blocks and positioning blocks cannot adapt to spring wires of different diameters is solved, and the stable curling and efficient production of spring wires are achieved, with a wider range of applications.
Patent Information
- Application Number
- CN202422362716.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The arc-shaped groove widths of the limiting blocks and positioning blocks of existing spring machines are fixed, making it difficult to adapt to spring wire processing of different diameters, which may lead to instability or disengagement, affecting processing efficiency and stability.
A variable diameter component for the production of variable diameter springs is designed, including mounting plates, movable plates, support frames, positioning components and adjustment components. By adjusting the position and distance of the limit blocks, stable positioning and curling of spring wires of different diameters is achieved, and automatic control is adopted by motors and electric push rods.
It realizes flexible positioning and stable curling of spring wires of different diameters, improves the production efficiency and stability of variable diameter springs, and has a wider range of applications.
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Figure CN223185428U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of spring production, and in particular to a variable diameter assembly for producing variable diameter springs. Background Art
[0002] A variable diameter spring is a special type of spring characterized by different diameters in different parts of the spring. The manufacturing process of a variable diameter spring is relatively complex, and a spring machine is a type of machine equipment that has gradually developed with the emergence of various springs and is used to produce and manufacture springs.
[0003] A Chinese patent discloses an automated spring machine for producing variable diameter springs, with authorization publication number CN212419431U. The patent involves a support, a steel wire, a wire feeding mechanism mounted on the support, a forming unit, and a cutter. The forming unit and cutter are driven by a drive mechanism. The forming unit includes a limit block, a positioning block, a push block, and a fixed block. The steel wire is fed horizontally from the wire feeding mechanism, guided by the limit block, and then bent by the positioning block to form an arc around the outer periphery of the fixed block. The limit block and the positioning block form an obtuse angle between them. The push block is located on the inner side of the steel wire. The automated spring machine for producing variable diameter springs, while modifying the forming unit to coordinate the limit block, positioning block, push block, and fixed block, completes the winding of the steel wire under the stable push of the driving member. Furthermore, the diameter of each coil of the spring can be flexibly changed as needed during the forming of the steel wire. This improves the processing efficiency of the formed springs, thereby making the device more applicable. However, the arcuate grooves of the limit blocks and positioning blocks provided in the above-mentioned spring machine have a fixed width. When the spring machine processes spring wires of different diameters, the fixed-width arcuate grooves may not work well with spring wires of different diameters, which may lead to instability during the spring wire processing or cause the spring wire to fall out of the arcuate grooves during coiling, resulting in unstable use. Therefore, those skilled in the art have provided a reducing assembly for producing reducing springs to address the problems raised in the above-mentioned background art. Utility Model Content
[0004] (1) Technical problems solved
[0005] In view of the deficiencies in the prior art, the present application provides a variable diameter assembly for producing variable diameter springs, which solves the problems mentioned in the above background technology.
[0006] (2) Technical solution
[0007] To achieve the above objectives, the present application is implemented through the following technical solutions: a reducing assembly for producing reducing springs, comprising a mounting plate, a movable plate being slidably connected to the interior of the mounting plate, a C-shaped support frame being fixedly connected to one end of the movable plate located outside the mounting plate, a reducing assembly connected to the movable plate being provided inside the mounting plate, the reducing assembly being used to adjust the position of the support frame, and a positioning assembly being provided inside the support frame;
[0008] The positioning assembly includes two adjacent limit blocks and an adjustment assembly. The two limit blocks face each other to form a V-shaped structure. The adjustment assembly is used to adjust the distance between the two limit blocks.
[0009] By adopting the above technical solution, the two limit blocks forming a V-shaped structure can position the spring wire to complete the coiling process. The variable diameter assembly provided inside the mounting plate can be used to adjust the position of the movable plate, thereby adjusting the position of the limit blocks. By adjusting the position of the limit blocks, the spring coiling diameter can be adjusted to meet the production requirements of variable diameter springs. At the same time, an adjustment assembly is provided to adjust the distance between the two limit blocks, so that the limit blocks can meet the limit requirements for spring wires of different diameters. This flexible use helps to ensure the stability of the spring wire during coiling, and is highly practical.
[0010] Preferably, the adjusting assembly includes two frames symmetrically fixedly connected to the bottom of the support frame and arranged into a U-shaped structure, two guide rods fixedly connected to the inner sides of the corresponding frames, two movable plates slidably connected to the outer sides of the corresponding guide rods, two connecting columns rotatably connected to the outer sides of the corresponding movable plates, an electric push rod fixedly connected to the top of the support frame, a connecting plate fixedly connected to the bottom of the piston rod of the electric push rod, and two adjusting plates symmetrically fixedly connected to the bottom of the connecting plate and forming a V-shaped structure, the two limit blocks are fixedly connected to the side of the corresponding movable plate away from the connecting column, the interior of the two adjusting plates are arranged into a hollow structure, and the two connecting columns are slidably connected to the inner wall of the corresponding hollow structure.
[0011] By adopting the above technical solution, when the electric push rod drives the connecting plate to move downward, the adjusting plate is simultaneously driven downward. When the adjusting plate is tilted and moves downward, the horizontal movement operation of the movable plate can be realized under the connection action of the connecting column, and the movable movable plate slides on the outside of the guide rod to ensure the stability of the movement, so that the distance between the two limit blocks can be easily adjusted through the movable movable plate to meet the limiting requirements of spring wires of different diameters, thereby ensuring the stability of the spring wire when curling through the limit block, and having a good use effect.
[0012] Preferably, the reducing assembly includes a first rotating shaft rotatably connected to the inside of the mounting plate, a worm fixedly connected to one end of the first rotating shaft, a second rotating shaft rotatably connected to the inner wall of the mounting plate and located below the worm, a worm wheel fixedly connected to the outside of the second rotating shaft and meshing with the worm, a turntable fixedly connected to the end of the second rotating shaft, a connecting rod rotatably connected to the eccentricity of the turntable and a motor fixedly connected to the outside of the mounting plate and close to the first rotating shaft, the end of the first rotating shaft opposite to the worm passes through the interior of the mounting plate and is fixedly connected to the output shaft of the motor, and the end of the connecting rod opposite to the turntable is rotatably connected to the movable plate.
[0013] By adopting the above technical solution, when the motor drives the first rotating shaft to rotate, it also drives the worm to rotate. The rotating worm can better drive the worm wheel to rotate to realize the rotation operation of the turntable. The horizontal movement operation of the movable plate can be realized through the action of the rotating turntable and the connecting rod set at the eccentric position of the turntable. The position of the limit block can be easily adjusted through the movable movable plate, thereby realizing the variable diameter bending of the spring. The adjustment operation is simple and the control is accurate to meet the production requirements of variable diameter springs.
[0014] Preferably, a through groove is provided inside the bottom side of the support frame and below the adjustment plate.
[0015] By adopting the above technical solution, when the electric push rod drives the connecting plate to move downward, the through slot is convenient for the normal up and down movement operation of the adjustment plate.
[0016] Preferably, the motor and the electric push rod are both electrically connected to an external control device.
[0017] By adopting the above technical solution, the operating status of the motor and the electric push rod can be controlled under the action of external control equipment, which facilitates the realization of automated control operation of the motor and the electric push rod.
[0018] (3) Beneficial effects
[0019] This application provides a variable diameter assembly for producing variable diameter springs. It has the following beneficial effects:
[0020] 1. The variable diameter assembly used in the production of variable diameter springs drives the worm to rotate when the first rotating shaft is rotated by controlling the operation of the motor. The rotating worm can better drive the worm wheel to rotate to realize the rotation operation of the turntable. The horizontal movement operation of the movable plate can be realized by the rotating turntable and the connecting rod arranged at the eccentric position of the turntable. The position of the limit block can be easily adjusted through the movable movable plate, thereby realizing the variable diameter bending of the spring. The adjustment operation is simple and the control is accurate to meet the production needs of variable diameter springs.
[0021] 2. The variable diameter assembly used in the production of variable diameter springs drives the connecting plate to move downward by controlling the operation of the electric push rod, and the adjusting plate is synchronously driven to move downward. When the adjusting plate is tilted and moves downward, the horizontal movement operation of the movable plate can be realized under the connection action of the connecting column, and the movable movable plate slides on the outside of the guide rod to ensure the stability of the movement, so that the distance between the two limit blocks can be easily adjusted through the movable movable plate to meet the limit requirements of spring wires of different diameters, and ensure the stability of the spring wire when it passes through the limit block. It is flexible to use and helps to ensure the stability of the spring wire when it is curled, and is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A schematic diagram of the overall structure of this application;
[0023] Figure 2 This is a schematic diagram of the first structure of the positioning assembly illustrated in this application;
[0024] Figure 3 This is a schematic diagram of the first structure of the positioning assembly illustrated in this application;
[0025] Figure 4 This is a schematic diagram of the structure of the variable diameter assembly illustrated in this application.
[0026] In the figure: 1. Mounting plate; 2. Moving plate; 3. Support frame; 4. Frame; 5. Guide rod; 6. Movable plate; 7. Limit block; 8. Adjustment plate; 9. Electric push rod; 10. Connecting plate; 11. Connecting column; 12. Motor; 13. First rotating shaft; 14. Worm; 15. Second rotating shaft; 16. Worm gear; 17. Turntable; 18. Connecting rod. DETAILED DESCRIPTION
[0027] The present application will be further described in detail below through the accompanying drawings and examples.
[0028] Reference Figure 1 、 Figure 2 、 Figure 3 and Figure 4 , the embodiment of the present application provides a variable diameter assembly for the production of variable diameter springs, including a mounting plate 1, a movable plate 2 is slidably connected to the interior of the mounting plate 1, and one end of the movable plate 2 located on the outside of the mounting plate 1 is fixedly connected to a support frame 3 with a C-shaped structure, a variable diameter assembly connected to the movable plate 2 is provided inside the mounting plate 1, the variable diameter assembly is used to adjust the position of the support frame 3, and a positioning assembly is provided on the inner side of the support frame 3; the positioning assembly includes two adjacent limit blocks 7 and an adjusting assembly, the two limit blocks 7 forming a V-shaped structure on the sides facing each other, and the adjusting assembly is used to adjust the distance between the two limit blocks 7;
[0029] Two V-shaped limit blocks 7 are used to position the spring wire for coiling. A variable diameter assembly within the mounting plate 1 adjusts the position of the movable plate 2, thereby adjusting the position of the limit blocks 7. Adjusting the position of the limit blocks 7 allows the spring coiling diameter to be adjusted to meet the production requirements of variable diameter springs. An adjustment assembly is also provided to adjust the distance between the two limit blocks 7, ensuring that the limit blocks 7 meet the required position for spring wires of varying diameters. This provides flexibility while ensuring stability during coiling, resulting in a highly practical design.
[0030] Reference Figure 2 and Figure 3 The adjusting assembly includes two frames 4 symmetrically fixedly connected to the bottom of the support frame 3 and arranged in a U-shaped structure, two guide rods 5 fixedly connected to the inner sides of the corresponding frames 4, two movable plates 6 slidably connected to the outer sides of the corresponding guide rods 5, two connecting columns 11 rotatably connected to the outer sides of the corresponding movable plates 6, an electric push rod 9 fixedly connected to the top of the support frame 3, a connecting plate 10 fixedly connected to the bottom of the piston rod of the electric push rod 9 and two adjusting plates 8 symmetrically fixedly connected to the bottom of the connecting plate 10 and forming a V-shaped structure, the two limit blocks 7 are fixedly connected to the side of the corresponding movable plate 6 away from the connecting column 11, the interior of the two adjusting plates 8 are arranged in a hollow structure, and the two connecting columns 11 are slidably connected to the inner wall of the corresponding hollow structure;
[0031] When the electric push rod 9 drives the connecting plate 10 to move downward, it also drives the adjusting plate 8 to move downward synchronously. When the adjusting plate 8 is tilted and moves downward, the horizontal movement operation of the movable plate 6 can be realized under the connection action of the connecting column 11, and the movable movable plate 6 slides on the outside of the guide rod 5 to ensure the stability of the movement, so that the distance between the two limit blocks 7 can be easily adjusted through the movable movable plate 6 to meet the limiting requirements of spring wires of different diameters, thereby ensuring the stability of the spring wire when curling through the limit block 7, and having a good use effect.
[0032] Reference Figure 4 The reducing assembly includes a first rotating shaft 13 rotatably connected to the inside of the mounting plate 1, a worm 14 fixedly connected to one end of the first rotating shaft 13, a second rotating shaft 15 rotatably connected to the inner wall of the mounting plate 1 and located below the worm 14, a worm wheel 16 fixedly connected to the outside of the second rotating shaft 15 and meshing with the worm 14, a turntable 17 fixedly connected to the end of the second rotating shaft 15, a connecting rod 18 rotatably connected to the eccentric part of the turntable 17, and a motor 12 fixedly connected to the outside of the mounting plate 1 and close to the first rotating shaft 13. The end of the first rotating shaft 13 opposite to the worm 14 passes through the interior of the mounting plate 1 and is fixedly connected to the output shaft of the motor 12. The end of the connecting rod 18 opposite to the turntable 17 is rotatably connected to the movable plate 2.
[0033] When the motor 12 runs and drives the first rotating shaft 13 to rotate, it drives the worm 14 to rotate. The rotating worm 14 can better drive the worm wheel 16 to rotate to realize the rotation operation of the turntable 17. The horizontal movement operation of the movable plate 2 can be realized through the rotating turntable 17 and the connecting rod 18 set at the eccentric position of the turntable 17. The position of the limit block 7 can be easily adjusted through the movable movable plate 2, thereby realizing the variable diameter bending of the spring. The adjustment operation is simple and the control is accurate to meet the production requirements of variable diameter springs.
[0034] Reference Figure 2 A through slot is provided inside the bottom side of the support frame 3 and below the adjustment plate 8. When the electric push rod 9 drives the connecting plate 10 to move downward, the through slot facilitates the normal up and down movement of the adjustment plate 8.
[0035] The motor 12 and the electric push rod 9 are both electrically connected to an external control device, and the operating status of the motor 12 and the electric push rod 9 can be controlled by the external control device, thereby facilitating the automated control operation of the motor 12 and the electric push rod 9.
[0036] Working principle: When in use, the control motor 12 drives the first rotating shaft 13 to rotate, which drives the worm 14 to rotate. The rotating worm 14 can better drive the worm wheel 16 to rotate to realize the rotation operation of the turntable 17. The horizontal movement operation of the movable plate 2 can be realized by the rotating turntable 17 and the connecting rod 18 set at the eccentric position of the turntable 17. The position of the limit block 7 can be easily adjusted through the movable movable plate 2, thereby realizing the variable diameter bending of the spring. The adjustment operation is simple and the control is accurate to meet the production requirements of the variable diameter spring.
[0037] When the electric push rod 9 is controlled to operate and the connecting plate 10 is moved downward, the adjusting plate 8 is synchronously driven to move downward. When the adjusting plate 8 is tilted and moved downward, the horizontal movement operation of the movable plate 6 can be realized under the connection action of the connecting column 11, and the movable movable plate 6 slides on the outside of the guide rod 5 to ensure the stability of the movement, so that the distance between the two limit blocks 7 can be easily adjusted through the movable movable plate 6 to meet the limiting requirements of spring wires of different diameters, thereby ensuring the stability of the spring wire when it passes through the limit block 7 when it is curled. It is flexible to use and helps to ensure the stability of the spring wire when it is curled, and is highly practical.
[0038] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A variable diameter assembly for producing variable diameter springs, comprising a mounting plate (1), characterized in that: The interior of the mounting plate (1) is slidably connected to a movable plate (2); one end of the movable plate (2) located outside the mounting plate (1) is fixedly connected to a support frame (3) with a C-shaped structure; a reducing assembly connected to the movable plate (2) is provided inside the mounting plate (1); the reducing assembly is used to adjust the position of the support frame (3); and a positioning assembly is provided inside the support frame (3); The positioning assembly comprises two adjacently arranged limit blocks (7) and an adjustment assembly, wherein the two limit blocks (7) form a V-shaped structure on the sides facing each other, and the adjustment assembly is used to adjust the distance between the two limit blocks (7).
2. The variable diameter assembly for producing variable diameter springs according to claim 1, characterized in that: The adjustment assembly comprises two frames (4) symmetrically fixedly connected to the bottom of the support frame (3) and arranged in a U-shaped structure, two guide rods (5) fixedly connected to the inner sides of the corresponding frames (4), two movable plates (6) slidably connected to the outer sides of the corresponding guide rods (5), two connecting columns (11) rotatably connected to the outer sides of the corresponding movable plates (6), an electric push rod (9) fixedly connected to the top of the support frame (3), a connecting plate (10) fixedly connected to the bottom of the piston rod of the electric push rod (9), and two adjustment plates (8) symmetrically fixedly connected to the bottom of the connecting plate (10) and forming a V-shaped structure, the two limit blocks (7) are fixedly connected to the side of the corresponding movable plate (6) away from the connecting column (11), the interior of the two adjustment plates (8) are arranged as a hollow structure, and the two connecting columns (11) are slidably connected to the inner wall of the corresponding hollow structure.
3. The variable diameter assembly for producing variable diameter springs according to claim 2, characterized in that: The diameter-changing assembly comprises a first rotating shaft (13) rotatably connected to the interior of the mounting plate (1), a worm (14) fixedly connected to one end of the first rotating shaft (13), a second rotating shaft (15) rotatably connected to the inner wall of the mounting plate (1) and located below the worm (14), a worm wheel (16) fixedly connected to the outside of the second rotating shaft (15) and meshingly connected to the worm (14), a turntable (17) fixedly connected to the end of the second rotating shaft (15), a connecting rod (18) rotatably connected to the eccentric position of the turntable (17), and a motor (12) fixedly connected to the outside of the mounting plate (1) and close to the first rotating shaft (13), wherein the end of the first rotating shaft (13) opposite to the worm (14) passes through the interior of the mounting plate (1) and is fixedly connected to the output shaft of the motor (12), and the end of the connecting rod (18) opposite to the turntable (17) is rotatably connected to the movable plate (2).
4. The variable diameter assembly for producing variable diameter springs according to claim 3, characterized in that: A through slot is provided inside the bottom side of the support frame (3) and below the adjustment plate (8).
5. The variable diameter assembly for producing variable diameter springs according to claim 4, characterized in that: The motor (12) and the electric push rod (9) are both electrically connected to external control equipment.
Citation Information
Patent Citations
Automatic spring machine for producing reducing spring
CN212419431U