Irregular complex metal plate profile welding and positioning tool for precision equipment

By designing welding positioning tools for irregular sheet metal parts suitable for precision instruments, the problems of poor adaptability of fixtures and difficulty in flipping are solved, and efficient clamping and environmental cleaning are achieved.

CN223185852UActive Publication Date: 2025-08-05JINING XINGONG MACHINERY CO LTD
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Patent Information

Application Number
CN202421895617.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-08-05
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

The existing fixtures cannot effectively adapt to the shape of irregular sheet metal parts of precision instruments, and require frequent disassembly and flips during welding, resulting in time-consuming and laborious operation.

Method used

A welding positioning tool including a sheet metal positioning clamping mechanism, a position adjustment mechanism and an auxiliary working mechanism is designed. By cooperating with the rotor, the clamping and flip of irregular workpieces is achieved, and a lifting motor and a rotating connecting rod are equipped to adjust the clamping height, combining the collection cover to avoid debris contamination.

Benefits of technology

It realizes efficient clamping and flipping of irregular sheet metal parts, reduces operating time and maintains the cleanliness of the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a welding and positioning tool for irregular and complex metal plate appearance of precision equipment. The welding and positioning tool comprises a welding tool working plane. A first working main body is installed on the welding tool working plane, second working main bodies are installed on the two sides of the first working main body, a metal plate positioning and clamping mechanism is arranged on the first working main body, and position adjusting mechanisms are arranged on the second working main bodies; the fixing column clamping plate is matched with the fixing column rotor, the fixing column rotor drives the fixing column clamping plate to rotate, and when the fixing column clamping plate makes contact with the plane of the workpiece, the fixing column clamping plate can drive the fixing column rotor to rotate, so that the surface of the fixing column clamping plate can be attached to the surface of the workpiece; workpieces with irregular edge shapes can be conveniently clamped, the clamping frame can be driven to rotate by matching with the rotating motor and the rotating connecting rod, so that the clamping frame can be turned over, the lifting push rod is pushed through the lifting motor, the clamping frame can be driven to ascend and descend, and the clamping height of parts can be conveniently adjusted according to needs.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding positioning tooling, in particular to a welding positioning tooling for precision equipment with irregular and complex sheet metal shapes. Background Art

[0002] Sheet metal parts for precision instruments refer to various components or housings used in precision instruments and fall under the category of sheet metal fabrication. Sheet metal fabrication utilizes processes such as stamping, bending, shearing, and welding to create hardware parts from thin sheet metal. Sheet metal parts for precision instruments must possess high precision, high quality, and meet specific technical requirements to ensure the performance and stability of these instruments. As critical components or housings within these instruments, their processing demands high precision, high quality, and compliance with specific technical requirements.

[0003] Since many sheet metal parts of precision instruments have irregular shapes, common fixtures cannot adapt to the shapes of sheet metal parts well, and they often need to be turned over during welding. Most existing tooling requires disassembling the parts, turning them over and re-fixing them, which is time-consuming and labor-intensive. Therefore, a precision equipment irregular and complex sheet metal shape welding positioning tool is needed to meet people's needs. Utility Model Content

[0004] The purpose of the utility model is to provide a welding positioning tool for irregular and complex sheet metal shapes of precision equipment to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a welding positioning tool for irregular and complex sheet metal shapes of precision equipment, comprising a welding tool working plane; a first working body is mounted on the welding tool working plane, a second working body is mounted on both sides of the first working body, the first working body is provided with a sheet metal positioning clamping mechanism, the second working body is provided with a position adjustment mechanism, and the first working body is provided with an auxiliary working mechanism;

[0006] Preferably, the sheet metal positioning and clamping mechanism includes a clamping frame, which is installed above the first working body. A clamping fixing column is installed on the clamping fixing column, a fixing column rotor is installed on the clamping fixing column, and a fixing column splint is installed on the fixing column rotor.

[0007] Preferably, a fixing hole is opened in the clamping frame, the clamping fixing column is installed in the fixing hole, a fixing column rotation groove is opened on the clamping fixing column, a splint rotation groove is opened on the fixing column splint, and the fixing column rotor is installed in the fixing column rotation groove and the splint rotation groove.

[0008] Preferably, the position adjustment mechanism includes a lifting motor, the lifting motor is mounted on the second working body, a lifting push rod is mounted on the lifting motor, a rotating motor is mounted on the lifting push rod, and a rotating connecting rod is mounted on the rotating motor.

[0009] Preferably, a groove is formed on the second working body, the lifting motor is installed in the groove, and the output end of the rotating connecting rod is connected to the clamping frame.

[0010] Preferably, the auxiliary working mechanism includes a collecting cover, the working plane of the welding tooling of the auxiliary working mechanism is installed in the first working body, a handle is installed on the collecting cover, and a supporting screw is installed on the first working body.

[0011] Preferably, a blanking chute is provided in the first working body, the collecting cover is installed in the blanking chute, and a supporting screw hole is provided on the first working body, the supporting screw is installed in the supporting screw hole.

[0012] Preferably, a main body fixing seat is installed on one side of the second working body, and a fixing bolt is installed in the main body fixing seat.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] (1) The utility model uses a fixed column clamp to cooperate with a fixed column rotor, and uses the fixed column rotor to drive the fixed column clamp to rotate. When the fixed column clamp contacts the plane of the workpiece, the fixed column clamp can drive the fixed column rotor to rotate, so that the surface of the fixed column clamp can fit the surface of the workpiece, which is convenient for clamping workpieces with irregular edge shapes. The clamping frame can be driven to rotate by cooperating with the rotating motor and the rotating connecting rod, so that the clamping frame can be turned over. The lifting push rod is pushed by the lifting motor to drive the clamping frame to rise and fall, which is convenient for adjusting the clamping height of the parts according to needs.

[0015] (2) The blanking chute opened on the first working body is connected to the collection cover below, which is convenient for collecting the debris and blanks dropped when processing the workpiece. By installing a support screw on the first working body, the support screw can support the clamping frame to prevent the clamping frame from accidentally rotating under force during processing, and can provide certain support. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional structural diagram of a welding and positioning tool for irregular and complex sheet metal shapes of precision equipment proposed by the utility model;

[0017] Figure 2 This is a structural diagram of the clamping frame and fixing holes of a welding positioning tool for irregular and complex sheet metal shapes of precision equipment proposed by the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of a clamping fixed column and a fixed column rotation groove of a welding positioning tool for irregular and complex sheet metal shapes of precision equipment proposed by the utility model;

[0019] Figure 4 This is a structural diagram of the lifting motor and rotating motor of a precision equipment welding positioning fixture with irregular and complex sheet metal shapes proposed by the utility model;

[0020] Figure 5 This is a structural schematic diagram of the collection cover and support screw structures of a welding positioning tool for irregular and complex sheet metal shapes of precision equipment proposed by the utility model.

[0021] In the figure: 1. Welding tool working plane; 2. Sheet metal positioning and clamping mechanism; 3. Position adjustment mechanism; 4. Auxiliary working mechanism; 5. Main body fixing seat; 6. Fixing bolt; 7. First working body; 8. Second working body; 20. Clamping frame; 21. Fixing hole; 22. Clamping and fixing column; 23. Fixing column rotation groove; 24. Fixing column rotor; 25. Fixing column clamp; 26. Clamp rotation groove; 30. Lifting motor; 31. Lifting push rod; 32. Rotating motor; 33. Rotating connecting rod; 40. Blanking chute; 41. Collecting cover; 42. Handle; 43. Support screw hole; 44. Support screw. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Example 1: Please refer to Figure 1-5 The utility model provides a technical solution: a precision equipment irregular complex sheet metal shape welding positioning fixture, comprising a welding fixture working plane 1; in order to be able to clamp special-shaped parts and facilitate flipping when clamping, a first working body 7 is installed on the welding fixture working plane 1, and second working bodies 8 are installed on both sides of the first working body 7. A sheet metal positioning clamping mechanism 2 is provided on the first working body 7, a position adjustment mechanism 3 is provided on the second working body 8, and an auxiliary working mechanism 4 is provided on the first working body 7. The sheet metal is clamped by the sheet metal positioning clamping mechanism 2, and the height and flipping are adjusted by the position adjustment mechanism 3. The auxiliary working mechanism 4 collects debris and provides auxiliary support;

[0024] In order to realize the functions of clamping and convenient flipping, the sheet metal positioning clamping mechanism 2 includes a clamping frame 20, which is installed above the first working body 7, and a clamping fixed column 22 is installed on the clamping fixed column 22, and a fixed column rotor 24 is installed on the fixed column splint 25. A fixing hole 21 is opened in the clamping frame 20, and the clamping fixed column 22 is installed in the fixing hole 21. A fixed column rotation groove 23 is opened on the clamping fixed column 22, and a splint rotation groove 26 is opened on the fixed column splint 25. The column rotor 24 is installed in the fixed column rotation groove 23 and the clamping plate rotation groove 26. The position adjustment mechanism 3 includes a lifting motor 30, which is installed on the second working body 8. A lifting push rod 31 is installed on the lifting motor 30, and a rotating motor 32 is installed on the lifting push rod 31. A rotating connecting rod 33 is installed on the rotating motor 32. A slot is opened on the second working body 8, and the lifting motor 30 is installed in the slot. The output end of the rotating connecting rod 33 is connected to the clamping frame 20. A main body fixing seat 5 is installed on one side of the second working body 8. The main body is fixed A fixing bolt 6 is installed in the seat 5, and the workpiece is placed in the clamping frame 20. Threads are opened in the fixing hole 21 and the clamping fixing column 22. The clamping fixing column 22 is rotated, and the clamping fixing column 22 drives the fixing column clamping plate 25 to approach the workpiece. When the fixing column clamping plate 25 contacts the surface of the workpiece, the fixing column clamping plate 25 drives the fixing column rotor 24 to rotate. When the fixing column rotor 24 rotates, the angle of the fixing column clamping plate 25 is adjusted until the surface of the fixing column clamping plate 25 in contact with the workpiece is completely close to the workpiece. Fix all the clamping fixing plates one by one according to the above steps. Fixed column 22, at this time the sheet metal is clamped, so that the sheet metal surface can be welded, the lifting motor 30 drives the lifting push rod 31, the lifting push rod 31 drives the rotating motor 32, and the rotating motor 32 drives the clamping frame 20 to move by rotating the connecting rod 33. When the lifting push rod 31 rises and falls, it can synchronously drive the clamping frame 20 to move, thereby adjusting the clamping height. When the welding surface needs to be flipped, the rotating motor 32 drives the rotating connecting rod 33 to rotate, and the rotating connecting rod 33 drives the clamping frame 20 to rotate, thereby turning the part over.

[0025] The working principle is as follows: the workpiece is placed in the clamping frame 20, and threads are opened in the fixing hole 21 and the clamping fixing column 22. The clamping fixing column 22 is rotated, and the clamping fixing column 22 drives the fixing column clamping plate 25 to approach the workpiece. When the fixing column clamping plate 25 contacts the surface of the workpiece, the fixing column clamping plate 25 drives the fixing column rotor 24 to rotate. When the fixing column rotor 24 rotates, the angle of the fixing column clamping plate 25 can be adjusted until the surface of the fixing column clamping plate 25 in contact with the workpiece is completely close to the workpiece. All the clamping fixing columns 22 are fixed one by one according to the above steps. At this time, the sheet metal is clamped, so that the sheet metal surface can be welded. The lifting push rod 31 is pushed by the lifting motor 30, and the lifting push rod 31 drives the rotating motor 32. The rotating motor 32 drives the clamping frame 20 to move by rotating the connecting rod 33. The lifting push rod 31 can synchronously drive the clamping frame 20 to move when it rises and falls, thereby adjusting the clamping height. When the welding surface needs to be flipped When the workpiece is turned over, the motor 32 drives the rotating connecting rod 33 to rotate, and the rotating connecting rod 33 drives the clamping frame 20 to rotate, thereby turning the part over. In order to prevent the debris generated during processing or drilling from polluting the working environment, the collecting cover 41 is inserted under the first working body 7 through the collecting cover slot 40, and the debris processed above will fall into the collecting cover 41, which can prevent the debris from falling directly on the platform and polluting the working environment. By rotating the support screw 44, when the support screw 44 is rotated in the support screw hole 43, the thread on the support screw 44 engages with the thread in the support screw hole 43, so that the support screw 44 rises or falls in the support screw hole 43, and the support screw 44 is screwed to the bottom of the clamping frame 20 so that the top surface of the support screw 44 contacts the bottom surface of the clamping frame 20, thereby playing a supporting role during work. When lifting and rotating the clamping frame 20, the support screw 44 needs to be unscrewed first.

[0026] Example 2: Figure 1-5In order to keep the desktop clean and provide auxiliary support, the auxiliary working mechanism 4 includes a collection cover 41. The welding tooling work plane 1 of the auxiliary working mechanism 4 is installed in the first working body 7. A handle 42 is installed on the collection cover 41. A support screw 44 is installed on the first working body 7. A blanking trough 40 is opened in the first working body 7. The collection cover 41 is installed in the blanking trough 40. A support screw hole 43 is opened on the first working body 7. The support screw 44 is installed in the support screw hole 43. In order to prevent debris generated during processing or drilling from contaminating the working environment, the collection cover 41 is inserted under the first working body 7 through the collection cover notch 40. The debris processed above will fall into the collection cover 41, which can prevent the debris from falling directly on the platform and polluting the working environment. By rotating the support screw 44, when the support screw 44 is rotated in the support screw hole 43, the thread on the support screw 44 engages with the thread in the support screw hole 43, so that the support screw 44 rises or falls in the support screw hole 43. The support screw 44 is rotated to the bottom of the clamping frame 20 so that the top surface of the support screw 44 contacts the bottom surface of the clamping frame 20, thereby playing a supporting role during work. When lifting and rotating the clamping frame 20, the support screw 44 needs to be unscrewed first. The remaining features are the same as those in Example 1.

[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A welding positioning tool for irregular and complex sheet metal shapes of precision equipment, comprising a welding tool working plane (1); characterized in that: A first working body (7) is installed on the welding fixture working plane (1), and second working bodies (8) are installed on both sides of the first working body (7). The first working body (7) is provided with a sheet metal positioning clamping mechanism (2), the second working body (8) is provided with a position adjustment mechanism (3), and the first working body (7) is provided with an auxiliary working mechanism (4); The sheet metal positioning clamping mechanism (2) comprises a clamping frame (20), the clamping frame (20) is mounted above the first working body (7), a clamping fixed column (22) is mounted on the clamping fixed column (22), a fixed column rotor (24) is mounted on the clamping fixed column (22), and a fixed column clamping plate (25) is mounted on the fixed column rotor (24).

2. The welding and positioning tool for irregular and complex sheet metal shapes of precision equipment according to claim 1, characterized in that: A fixing hole (21) is provided in the clamping frame (20), the clamping fixing column (22) is installed in the fixing hole (21), a fixing column rotation groove (23) is provided on the clamping fixing column (22), a clamping plate rotation groove (26) is provided on the fixing column clamping plate (25), and the fixing column rotor (24) is installed in the fixing column rotation groove (23) and the clamping plate rotation groove (26).

3. The welding and positioning tool for irregular and complex sheet metal shapes of precision equipment according to claim 1, characterized in that: The position adjustment mechanism (3) includes a lifting motor (30), the lifting motor (30) is mounted on the second working body (8), a lifting push rod (31) is mounted on the lifting motor (30), a rotating motor (32) is mounted on the lifting push rod (31), and a rotating connecting rod (33) is mounted on the rotating motor (32).

4. The welding and positioning tool for irregular and complex sheet metal shapes of precision equipment according to claim 3, characterized in that: A slot is formed on the second working body (8), the lifting motor (30) is installed in the slot, and the output end of the rotating connecting rod (33) is connected to the clamping frame (20).

5. The welding and positioning tool for irregular and complex sheet metal shapes of precision equipment according to claim 1, characterized in that: The auxiliary working mechanism (4) includes a collecting cover (41), a welding tool working plane (1) of the auxiliary working mechanism (4) is installed in a first working body (7), a handle (42) is installed on the collecting cover (41), and a supporting screw (44) is installed on the first working body (7).

6. The welding and positioning tool for irregular and complex sheet metal shapes of precision equipment according to claim 5, characterized in that: A blanking trough (40) is provided in the first working body (7), the collecting cover (41) is installed in the blanking trough (40), a supporting screw hole (43) is provided on the first working body (7), and the supporting screw (44) is installed in the supporting screw hole (43).

7. The welding and positioning tool for irregular and complex sheet metal shapes of precision equipment according to claim 1, characterized in that: A main body fixing seat (5) is installed on one side of the second working body (8), and a fixing bolt (6) is installed in the main body fixing seat (5).