Turnover mechanism for automobile lamp production

By designing the production flip mechanism of automobile lamps and using the rotation and driving mechanism, the problem of difficulty in handling the lamp panel after welding is solved, convenient removal and safety improvement are achieved, and welding quality is ensured.

CN223185919UActive Publication Date: 2025-08-05HUBEI SHUNDAO RUBBER PLASTIC LAMP CO LTD
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Patent Information

Application Number
CN202422433312.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-05
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

In the production of automotive lamps, in the prior art, the lamp plate is difficult to obtain after welding is completed, which affects the welding quality and has a risk of burning, especially when the welding point has not cooled.

Method used

A flip mechanism for the production of automobile lamps is designed, and the turning mechanism and driving mechanism are used to flip and push the lamp plate, and the cavern accommodating groove and push plate structure is used, combined with the PLC controller and pressure sensor to achieve automated control and safe removal.

Benefits of technology

It realizes convenient removal of the lamp panel after welding, avoids the impact of welding quality and the risk of scalding, and improves production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a turnover mechanism for automobile lamp production, and relates to the technical field of turnover mechanisms. The device comprises a placing plate, and a mounting frame is arranged above the placing plate. When the lamp panel welding device is used, a user can insert a lamp panel needing to be welded into the inner walls of the containing grooves from the inserting grooves in a sliding mode, limit of the lamp panel is achieved, then the mounting frame is driven by the rotating mechanism to turn over and rotate above the placing plate, the angle of the mounting frame can be adjusted, and welding operation can be conducted after welding is completed. A user can control the push plate to slide on the inner wall of the mounting frame through the driving mechanism, so that the lamp panels are pushed to slide on the inner walls of the containing grooves at the same time, a part of the lamp panels are exposed out of the inner walls of the inserting grooves, and at the moment, the user pinches the positions, far away from the welding position, of the lamp panels; and therefore, the practicability of the device is fully embodied.
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Description

Technical Field

[0001] The utility model relates to the technical field of turnover mechanisms, in particular to a production turnover mechanism for automobile lamps. Background Art

[0002] Automotive lamps are devices installed in vehicles to provide lighting, indication, warning, and other functions. They are crucial to driving safety and comfort. During the production process, power cables and fans often need to be welded to one end of the lamp panel. This welding operation can be performed by machine or manually.

[0003] When performing automated welding operations on one end of multiple light boards, it is generally necessary to fix the light board with a fixing tool to avoid scratching the circuit components on the surface of the light board. Currently, the best way to fix the light board is to insert it into a sponge with a groove on the surface. However, after the welding is completed, it will be more troublesome for the user to pick it up because the welding end has just been welded. When the user picks up the light board inserted into the sponge, he can only pinch the welding end to pick it up, which will affect the quality of the welding, especially if the welding point has not yet cooled and fixed. This may lead to poor connection quality of the welding point, affecting the normal operation of the light board, and may also cause burns or scalds to the hands. Therefore, a new type of automobile lamp production flipping mechanism is needed to solve the above problems. Utility Model Content

[0004] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0005] A flipping mechanism for automobile lamp production includes: a placement plate, a mounting frame is provided above the placement plate, a sponge is fixedly installed on the inner wall of the mounting frame, a plurality of accommodating grooves are provided on the surface of the sponge, a plurality of slots are provided at one end of the mounting frame, a plurality of inner walls of the slots are slidably plugged with light boards, the surfaces of the plurality of light boards are respectively slidably plugged into the inner walls of the plurality of accommodating grooves, a push plate is slidably plugged into the inner wall of the mounting frame, and also includes a rotating mechanism and a driving mechanism, the rotating mechanism is used to connect the placement plate and the mounting frame and adjust the inclination angle of the mounting frame, and the driving mechanism is used to control the push plate to slide on the inner wall of the mounting frame.

[0006] Furthermore, the rotating mechanism includes two mounting plates both fixedly mounted on the top of the placement plate, the surfaces of the two mounting plates are rotatably plugged with rotating rods, one end of the two rotating rods are respectively fixedly mounted on both sides of the mounting frame, a motor is fixedly mounted on the surface of one of the mounting plates, the output end of the motor is fixedly mounted on one end of the rotating rod, a PLC controller is fixedly mounted on the surface of the placement plate, and the PLC controller is electrically connected to the motor.

[0007] Furthermore, the driving mechanism includes an electric push rod and an empty tube fixedly mounted on the inner wall of the mounting frame, the other end of the empty tube is slidably connected with an insert tube, and also includes a force-applying mechanism, which is used to install the push plate on the insert tube and the other end of the electric push rod and apply force to the push plate to keep it in place.

[0008] Furthermore, the force-applying mechanism includes a force-applying frame, the other ends of the electric push rod and the insert tube are fixedly mounted on the surface of the force-applying frame, the inner wall of the force-applying frame is slidably connected with a force-applying plate, one end of the force-applying plate is fixedly mounted on the surface of the push plate, and the other end of the force-applying plate is fixedly mounted with several force springs, and the other ends of the several force springs are fixedly mounted on the inner wall of the force-applying frame.

[0009] Furthermore, a pressure sensor is fixedly mounted on the surface of the push plate, and the pressure sensor is electrically connected to the PLC controller.

[0010] Furthermore, a plurality of limiting rings are fixedly mounted on the surface of the installation frame, and surfaces of a plurality of the lamp panels are slidably plugged into inner walls of the plurality of limiting rings respectively.

[0011] The beneficial effects of the utility model are as follows:

[0012] The utility model can be used to slide the lamp boards that need to be welded from the plurality of slots into the inner walls of the plurality of receiving slots, and limit the position of the lamp boards. Then, the mounting frame is driven to flip and rotate above the placement plate by the rotating mechanism, so that its angle can be adjusted to perform welding operations. After welding is completed, the user can control the push plate to slide on the inner wall of the mounting frame by the driving mechanism, thereby simultaneously pushing the plurality of lamp boards to slide on the inner walls of the plurality of receiving slots, so that the plurality of lamp boards are partially exposed from the inner walls of the plurality of slots. At this time, the user can pinch the lamp board at a position far away from the welding position to take out the plurality of lamp boards separately, which fully reflects the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0014] Figure 2 It is a front view of the utility model;

[0015] Figure 3 It is a half-section view of the utility model;

[0016] Figure 4 It is a partial three-dimensional structural schematic diagram of the utility model.

[0017] Figure numerals: 1. Placement plate; 2. Mounting frame; 3. Sponge; 4. Receiving groove; 5. Lamp board; 6. Push plate; 7. Rotating mechanism; 701. Mounting plate; 702. Rotating rod; 703. Motor; 704. PLC controller; 8. Driving mechanism; 801. Electric push rod; 802. Empty pipe; 803. Intubation; 9. Force-applying mechanism; 901. Force-applying frame; 902. Force-applying plate; 903. Force-applying spring; 10. Pressure sensor; 11. Limiting ring. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.

[0019] The present application provides a flipping mechanism for automobile lamp production, which is mainly used to solve the problem that when performing automated welding operations on one end of multiple lamp panels, the lamp panel generally needs to be fixed by a fixing tool to avoid scratching the circuit components on the surface of the lamp panel. At present, the best way to fix the lamp panel is to insert it into a sponge with a groove on the surface. However, after the welding is completed, it will be more troublesome for the user to pick it up, because the welding end has just been welded. When the user takes the lamp panel inserted into the sponge, he can only pinch the welding end to take it up, which will affect the quality of the welding, especially if the welding point has not yet cooled and fixed. This may lead to poor connection quality of the welding point, affecting the normal operation of the lamp panel, and may also cause burns or scalds to the hands. The following technical solutions are provided, which will be combined with Figures 1-4 Give detailed instructions:

[0020] A flip mechanism for producing automobile lamps, comprising: a placement plate 1 with a mounting frame 2 on the top, the user can control the rotation of the mounting frame 2 through a rotating mechanism 7, a sponge 3 with a plurality of accommodating grooves 4 on the surface is fixedly installed on the inner wall of the mounting frame 2, and a plurality of slots are opened at one end of the mounting frame 2, the user can slide a plurality of light boards 5 into the inner walls of the plurality of slots and then insert them into the inner walls of the plurality of accommodating grooves 4, thereby realizing the limitation of the plurality of light boards 5, a push plate 6 is slidably inserted into the inner wall of the mounting frame 2, the user can control the push plate 6 to slide on the inner wall of the mounting frame 2 through a driving mechanism 8, thereby pushing the plurality of light boards 5 to slide on the inner walls of the plurality of accommodating grooves 4, wherein the main components of the rotating mechanism 7 are: two mounting plates 701 both fixedly mounted on the top of the placement plate 1, rotating rods 702 are fixedly mounted on both sides of the mounting frame 2, and the surfaces of the two rotating rods 702 are rotatably inserted into the two The surface of the mounting plate 701, when in use, the user drives the output end of the motor 703 fixedly mounted on the surface of one of the mounting plates 701 to rotate, which can drive one of the rotating rods 702 fixedly connected to its output end to rotate, thereby driving the mounting frame 2 to rotate, thereby realizing the flipping of several light panels 5, and the surface of the placement plate 1 is fixedly mounted with a PLC controller 704, and the PLC controller 704 is electrically connected to the motor 703, wherein the main components of the driving mechanism 8 are: an insert tube 803, an electric push rod 801, and the surface of the insert tube 803 is slidably sleeved with an empty tube 802 fixedly mounted on the inner wall of the mounting frame 2, and also includes a force-applying mechanism 9, which is used to install the push plate 6 on the other end of the insert tube 803 and the electric push rod 801 and apply a force to the push plate 6 to keep it in place. The user drives the electric push rod 801 fixedly mounted on the inner wall of the mounting frame 2 to drive the push plate 6 to slide on the inner wall of the mounting frame 2.

[0021] During use, the user can slide the lamp boards 5 that need to be welded from several slots into the inner walls of several receiving slots 4, and limit the lamp boards 5, and then drive the installation frame 2 to flip and rotate above the placement plate 1 through the rotating mechanism 7, so as to adjust its angle for welding operation. After the welding is completed, the user can control the push plate 6 to slide on the inner wall of the installation frame 2 through the driving mechanism 8, thereby simultaneously pushing several lamp boards 5 to slide on the inner walls of several receiving slots 4, so that several lamp boards 5 are partially exposed from the inner walls of several slots. At this time, the user pinches the lamp board 5 at a position far away from the welding position, and can take out several lamp boards 5 separately, which fully reflects the practicality of the device.

[0022] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4As shown, in some embodiments, in order to further optimize the solution, the force-applying mechanism 9 includes a force-applying plate 902 fixedly mounted on the surface of the push plate 6, and the surface of the force-applying plate 902 is slidably sleeved with a force-applying frame 901, and the other ends of the electric push rod 801 and the cannula 803 are fixedly mounted on the surface of the force-applying frame 901, and the other end of the force-applying plate 902 is fixedly mounted with a plurality of force-applying springs 903, and the other ends of the plurality of force-applying springs 903 are fixedly mounted on the inner wall of the force-applying frame 901, so that the user drives the electric push rod 801 to extend and retract, which can drive the force-applying plate 902 to slide on the inner wall of the force-applying frame 901, thereby compressing the plurality of springs while pushing the push plate 6 to slide on the inner wall of the mounting frame 2, and when the push plate 6 contacts the surfaces of the plurality of light panels 5 Afterwards, force will be gradually applied to the lamp boards 5 to push the lamp boards 5 out of the slots. A pressure sensor 10 is fixedly installed on the surface of the push plate 6. After the pressure sensors 10 contact the surfaces of the lamp boards 5, the detected pressure will be transmitted to the PLC controller 704. After the push plate 6 contacts the surface of the sponge 3, the springs will be continuously compressed, thereby increasing the pressure detected by the pressure sensor 10. At this time, the PLC controller 704 can control the electric push rod 801 to adjust the extension. A number of limit rings 11 are fixedly installed on the surface of the mounting frame 2. When in use, the welding ends of the lamp boards 5 will be set on the inner walls of the limit rings 11, thereby protecting the edges of the welding ends of the lamp boards 5.

[0023] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A turning mechanism for automobile lamp production, characterized in that: include: A placement plate (1) is provided above the placement plate (1), a mounting frame (2) is provided, a sponge (3) is fixedly installed on the inner wall of the mounting frame (2), a plurality of receiving grooves (4) are provided on the surface of the sponge (3), a plurality of slots are provided at one end of the mounting frame (2), a plurality of inner walls of the slots are slidably plugged with light boards (5), the surfaces of the plurality of light boards (5) are slidably plugged into the inner walls of the plurality of receiving grooves (4), a push plate (6) is slidably plugged into the inner wall of the mounting frame (2), and the mounting frame (2) also includes a rotating mechanism (7) and a driving mechanism (8), the rotating mechanism (7) is used to connect the placement plate (1) and the mounting frame (2) and adjust the tilt angle of the mounting frame (2), and the driving mechanism (8) is used to control the push plate (6) to slide on the inner wall of the mounting frame (2).

2. The automobile lamp production turning mechanism according to claim 1, characterized in that: The rotating mechanism (7) comprises two mounting plates (701) fixedly mounted on the top of the placement plate (1), the surfaces of the two mounting plates (701) are rotatably plugged with rotating rods (702), one end of the two rotating rods (702) are respectively fixedly mounted on both sides of the mounting frame (2), a motor (703) is fixedly mounted on the surface of one of the mounting plates (701), the output end of the motor (703) is fixedly mounted on one end of the rotating rod (702), a PLC controller (704) is fixedly mounted on the surface of the placement plate (1), and the PLC controller (704) is electrically connected to the motor (703).

3. The automobile lamp production turning mechanism according to claim 1, characterized in that: The driving mechanism (8) comprises an electric push rod (801) fixedly mounted on the inner wall of the mounting frame (2) and an empty tube (802), the other end of the empty tube (802) being slidably connected with an insert tube (803), and further comprises a force applying mechanism (9), the force applying mechanism (9) being used to install the push plate (6) on the insert tube (803) and the other end of the electric push rod (801) and to apply a force to the push plate (6) to keep it in place.

4. The automobile lamp production turning mechanism according to claim 3, characterized in that: The force-applying mechanism (9) includes a force-applying frame (901), the other ends of the electric push rod (801) and the insert tube (803) are fixedly mounted on the surface of the force-applying frame (901), the inner wall of the force-applying frame (901) is slidably connected with a force-applying plate (902), one end of the force-applying plate (902) is fixedly mounted on the surface of the push plate (6), and the other end of the force-applying plate (902) is fixedly mounted with a plurality of force-applying springs (903), and the other ends of the plurality of force-applying springs (903) are fixedly mounted on the inner wall of the force-applying frame (901).

5. The automobile lamp production turning mechanism according to claim 2, characterized in that: A pressure sensor (10) is fixedly mounted on the surface of the push plate (6), and the pressure sensor (10) is electrically connected to the PLC controller (704).

6. The automobile lamp production turning mechanism according to claim 1, characterized in that: A plurality of limiting rings (11) are fixedly mounted on the surface of the installation frame (2), and the surfaces of the plurality of light panels (5) are respectively slidably plugged into the inner walls of the plurality of limiting rings (11).