Correction and inspection tool for connecting rod

Abstract

The utility model discloses a correction and inspection tool for a connecting rod. The correction and inspection tool comprises a correction unit, an inspection unit and a tool bottom plate. Stand columns with different heights are fixedly installed on the tool bottom plate. A rapid pressing clamp and a rapid pushing clamp are installed on the stand column. Grooves matched with the connecting rod in size are cut in the correction tool and the inspection tool. The correction unit is fixedly mounted on the tool bottom plate; the inspection unit is installed on the tool bottom plate through a fixing assembly. The rapid pressing clamp and the rapid pushing clamp are located on the two sides of the base and the two sides of the positioning base respectively. And positioning pins are mounted on the base and the positioning seat. Compared with the prior art, the connecting rod can be accurately positioned through the positioning pin, so that the correction and inspection efficiency and accuracy are greatly improved; meanwhile, the rapid pushing clamp and the rapid pressing clamp are installed through the stand columns of different heights, it can be known that manual force application from different angles is facilitated through stress analysis, the manual burden can be relieved, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical equipment, in particular to a calibration inspection tool for a connecting rod. Background Technique

[0002] As a main component for transmitting torque in an engine, the accuracy of the connecting rod itself has an important impact on its service life and effect. During the maintenance and installation by workers, the machine will shift due to its own reasons and cannot be fixed, which will increase the workload of workers and affect the maintenance efficiency. Moreover, the existing aligners on the market are generally special equipment, with poor applicability and complex structures. Therefore, we propose a calibration inspection tool for a connecting rod. Content of the Utility Model

[0003] The purpose of the utility model is to provide a calibration inspection tool for a connecting rod with low cost, simple and reliable structure, and easy installation.

[0004] To achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A calibration inspection tool for a connecting rod includes a tooling bottom plate, an inspection unit, and a calibration unit. The inspection unit includes a positioning seat, a first positioning pin, and a quick push clamp. The positioning seat is installed on the tooling bottom plate. The positioning seat has a first positioning surface to position the side surface of the connecting rod. The first positioning pin is vertically installed on the first positioning surface to position the pin hole of the connecting rod. The quick push clamp is arranged to push and clamp towards the first positioning surface; the calibration unit includes a base, a second positioning pin, and a first quick clamping device. The base is installed on the tooling bottom plate to support the side surface of the connecting rod. The second positioning pin is vertically installed on the base to insert into the pin hole of the connecting rod. The base has a calibration groove corresponding to the calibration section of the connecting rod. The first quick clamping device is arranged to clamp towards the calibration groove.

[0006] Preferably, an adjustment notch corresponding to the length adjustment section of the connecting rod is formed on the positioning seat.

[0007] Preferably, the pin diameter of the second positioning pin is smaller than that of the first positioning pin.

[0008] Preferably, the pressure specification of the first quick clamping device is greater than the thrust specification of the quick push clamp.

[0009] Preferably, the calibration unit further includes a second quick clamping device.

[0010] Preferably, the calibration unit further includes a refraction mirror. The refraction mirror is arranged on one side of the base to refract the fitting degree between the side surface of one end of the connecting rod and the base. The refraction mirror includes a support and a mirror surface. The mirror surface is hinged to the support to adjust the refraction angle.

[0011] After adopting the above technical solution, compared with the background art, the utility model has the following advantages:

[0012] 1. The structure of the utility model is simple, the cost is low, and it is durable; the connecting rod can be accurately positioned through the positioning pins installed on the correction unit and the inspection unit, the operation is simple, time is saved, and the production efficiency is greatly improved

[0013] 2. The refracting mirror of the utility model is arranged on one side of the base to refract the degree of fit between one side surface of the connecting rod and the base. The refracting mirror includes a support and a mirror surface, and the mirror surface is hinged to the support to adjust the refracting angle. The structure is simple, the operation is convenient, and it is convenient for workers to observe whether the deformation amount of the connecting rod reaches the standard from different angles.

[0014] 3. The utility model uses columns with different heights as positioning seats to install quick push clamps and quick pressure clamps. The height of the positioning seat for installing the quick push clamp is higher than that of the positioning seat for installing the quick pressure clamp. Through force analysis, it is convenient for workers to apply thrust and pressure to the quick push clamp and the quick pressure clamp, and the efficiency of workers is greatly improved. Description of the Drawings

[0015] Figure 1 is a schematic structural diagram of the utility model;

[0016] Figure 2 is a schematic structural diagram of the inspection unit of the utility model;

[0017] Description of the Reference Numerals in the Drawings:

[0018] Tooling bottom plate 100;

[0019] Correction unit 200, base 210, quick pressure clamp 220, second positioning pin 230, second column 240, deformation groove 250, second quick pressure clamp 260;

[0020] Inspection unit 300, positioning seat 310, quick push clamp 320, first positioning pin 330, first positioning surface 340, adjustment notch 350, first column 360;

[0021] Mounting seat 400; Universal connecting rod 410; Refracting mirror 420;

[0022] Connecting rod 500; Correction section 510; Length adjustment section 520. Detailed Embodiment

[0023] In order to make the purpose, technical solution and advantages of the utility model clearer, the following further details the utility model with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model. In addition, it should be noted that:

[0024] The terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are all based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element of the present utility model must have a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.

[0025] When an element is referred to as being "fixed to" or "disposed on" or "provided on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0026] Unless otherwise clearly defined and limited, the terms "installed", "connected", "joined" shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.

[0027] Embodiment

[0028] Please refer to Figure 1 and Figure 2 As shown, the present utility model discloses a calibration inspection tooling for a connecting rod, which includes a tooling bottom plate 100, a calibration unit 200, and an inspection unit 300. The inspection unit 300 is used to inspect whether the deformation amount of the connecting rod 500 meets the standard, and the calibration unit 200 is used to calibrate the deformation of the connecting rod 500. Both the calibration unit 200 and the inspection unit 300 are fixedly installed on the tooling bottom plate 100.

[0029] Specifically, please refer to Figure 1As shown in the figure, in the present utility model, the calibration unit 200 includes a base 210, a quick clamp 220, a second positioning pin 230, a second column 240, and a deformation groove 250. The base 210 and the second column 240 are both welded and fixed on the tooling base plate 100. The second positioning pin 230 is vertically installed on the base 210 to insert into the pin hole of the connecting rod 500, which can accurately position the placement position of the connecting rod 500. In this embodiment, the number of the second positioning pins 230 is two, and the two second positioning pins 230 respectively correspond to the pin holes at the front and rear ends of the connecting rod 500, further improving the positioning effect on the connecting rod 500. A deformation groove 250 corresponding to the calibration section 510 of the connecting rod 500 is provided on the base 210. In this embodiment, the opening range of the deformation groove 250 covers the deformation groove 250 and extends to the front side of the connecting rod 500. The side wall of the deformation groove 250 and the front side of the connecting rod 500 are located in the same vertical plane. The deformation groove 250 provides a downward space for the correction section of the connecting rod 500 and plays a positioning role. Through the positional relationship between the front side of the connecting rod 500 and the side wall of the deformation groove 250, it can be directly judged whether the position of the connecting rod 500 is accurate. Further, the deformation groove 250 covers the length adjustment section 520 of the connecting rod 500, providing a clearance for the length adjustment section 520 to avoid interference between the nut of the length adjustment section 520 and the base 210, which affects the calibration of the connecting rod 500. The quick clamp 220 is opposite to the calibration section 510 of the connecting rod 500 and is installed on the second column 240, used to quickly clamp the connecting rod 500 and make the connecting rod 500 deform to calibrate the connecting rod 500. In this embodiment, the calibration unit 200 further includes a second quick clamp 260, and the number of the second columns 204 is two. The quick clamp 220 and the second quick clamp 260 are respectively fixed on the two second columns 240. The second quick clamp 260 corresponds to the front end position of the connecting rod 500. The second quick clamp 260 presses and limits the front end of the connecting rod 500 to ensure that the front end of the connecting rod 500 remains stable during the calibration process and avoid the front end from warping up, which affects the calibration effect. An installation seat 400 is fixed on the side of the tooling base plate 100 where the base 210 is located. A universal connecting rod 410 is ball-jointed on the installation seat 400, and a refractive mirror 420 is ball-jointed at the free end of the universal connecting rod 410. Workers can adjust the vertical height, front and rear positions, left and right positions, and angles of the refractive mirror 420 through the ball-jointed structure and the universal connecting rod, which is convenient for workers to directly master the calibration situation of the connecting rod 500 without the need for workers to look straight at the correction section of the connecting rod 500, improving the calibration efficiency.

[0030] Please refer to Figure 1 and Figure 2As shown in the figure, in the present utility model, the inspection unit 300 includes a positioning seat 310, a quick push clamp 320, a first positioning pin 330, and a first column 360. The positioning seat 310 is fixedly installed on the tooling bottom plate 100; the positioning seat 310 is provided with a first positioning surface 340 to position the side surface of the connecting rod 500. Whether the deformation amount of the connecting rod 500 meets the standard is judged by the degree of fit between the connecting rod 500 and the first positioning surface 340. In this embodiment, the first positioning surface 340 is an "L"-shaped positioning surface, and the bottom surface and the side surface of the "L"-shaped positioning surface are respectively in contact and positioned with the bottom surface and the side surface of the connecting rod 500. The first positioning pin 330 is vertically installed on the first positioning surface 340 to position the pin hole of the connecting rod 500. In this embodiment, the number of the first positioning pins 330 is two, and the two first positioning pins respectively correspond to the pin holes at the front and rear ends of the connecting rod 500, further improving the positioning effect on the connecting rod 500. And the pin diameter of the first positioning pin 330 is larger than the pin diameter of the second positioning pin 230. The design is that when the connecting rod 500 is deformed, the central axes of the two pin holes of the connecting rod 500 are not parallel but have a spatial intersection. The second positioning pin 230 with a small pin diameter can position the pin hole of the deformed connecting rod 500, and the first positioning pin 330 with a large pin diameter can correct the accuracy problem caused by the error, effectively improving the accuracy of the calibration inspection. An adjustment notch 350 corresponding to the length adjustment section 520 of the connecting rod 500 is formed on the positioning seat 310; it is convenient for workers to adjust the length adjustment section 520 of the connecting rod 500 and adjust the length of the connecting rod 500. The first column 360 is fixedly installed on the tooling bottom plate 100 and is located on the side of the positioning seat 310. The height of the first column 360 is higher than that of the second column 240, and the quick push clamp 320 is installed on the first column 360. The quick push clamp 320 is arranged to push and clamp towards the first positioning surface 340, and is designed according to ergonomics and force analysis. The advantage is that when a person stands, a thrust can be effectively applied to the quick push clamp 320, and when a person is in a semi-squat state, a greater pressure can be more effectively applied to the quick press clamp 220, and the pressure specification of the quick press clamp 220 is greater than the thrust specification of the quick push clamp 320 so that workers can apply a greater pressure to correct the connecting rod 500, thus greatly reducing the burden on workers and improving work efficiency. In this embodiment, the number of the first positioning columns 360 and the quick push clamps 320 are both two. The two first positioning columns 360 respectively correspond to the front end and the rear end positions of the connecting rod 500. The two quick push clamps 320 are respectively fixed on the two first positioning columns 360, and push and position the front end and the rear end of the connecting rod 500, ensuring the stability of the connecting rod 500 on the positioning seat 310 and improving the inspection accuracy.

Claims

1. A connecting rod calibration and inspection tool, characterized in that: include: The tooling base plate, the inspection unit, the correction unit, the inspection unit includes a positioning seat, a first positioning pin and a quick push clamp, the positioning seat is installed on the tooling base plate, the positioning seat is provided with a first positioning surface to position the side of the connecting rod, the first positioning pin is vertically installed on the first positioning surface to position the pin hole of the connecting rod, and the quick push clamp is arranged to push the first positioning surface toward each other; the correction unit includes a base, a second positioning pin and a first quick press clamp, the base is installed on the tooling base plate to support the side of the connecting rod, the second positioning pin is vertically installed on the base to plug into the pin hole of the connecting rod, the base is provided with a correction groove corresponding to the correction section of the connecting rod, and the first quick press clamp is arranged to press the correction groove toward each other.

2. The connecting rod calibration and inspection tool according to claim 1, characterized in that: An adjustment notch corresponding to the length adjustment section of the connecting rod is formed on the positioning seat.

3. The connecting rod calibration and inspection tool according to claim 1, characterized in that: The pin diameter of the second positioning pin is smaller than the pin diameter of the first positioning pin.

4. The connecting rod calibration and inspection tool according to claim 1, characterized in that: The pressure specification of the first quick press clamp is greater than the thrust specification of the quick push clamp.

5. The connecting rod calibration and inspection tool according to claim 1, characterized in that: The correction unit further includes a second quick press clamp.

6. The connecting rod calibration and inspection tool according to claim 1, characterized in that: The tooling bottom plate is fixed with a mounting seat on the side of the base, a universal connecting rod is ball-hinged on the mounting seat, and a refractor is ball-hinged on the free end of the universal connecting rod.

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