Multi-station integrated reinforcement cage main reinforcement processing device

Through a multi-station integrated steel cage main rib processing device integrating sawing, peeling and wire-slewing mechanisms, the problems of large equipment footprint and mechanical errors are solved, and efficient and accurate steel cage main rib processing is achieved.

CN223186007UActive Publication Date: 2025-08-05SHANDONG ZHONGJI LUYUAN MASCH CO LTD
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Patent Information

Application Number
CN202421864109.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-08-05
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The existing steel cage main bar processing equipment covers a large area, has high labor costs, and is prone to mechanical errors during processing, affecting product production efficiency and quality.

Method used

A multi-station integrated steel bar cage main bar processing device is designed, including sawing, peeling and wire sleeve mechanisms integrated on the processing frame. Through an adjustable sleeve assembly and clamping structure, the steel bars are driven to rotate by a rotary reduction motor to improve stability and accuracy, combining the guide wheel assembly.

Benefits of technology

It achieves a compact equipment layout, saves production sites and equipment, improves production efficiency, reduces processing errors, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-station integrated reinforcement cage main reinforcement processing device, and belongs to the technical field of reinforcement cage main reinforcement processing equipment, the multi-station integrated reinforcement cage main reinforcement processing device comprises processing assemblies which are symmetrically arranged and used for processing reinforcements, each processing assembly comprises a processing rack, and a saw cutting device, a peeling mechanism, a threading mechanism and a polishing mechanism are sequentially arranged on the end face of each processing rack; the symmetrically-arranged machining racks are connected through a sleeve assembly. Clamping structures used for clamping reinforcing steel bars are fixedly arranged at the two ends of the sleeve assembly; the utility model has the beneficial effects that the two ends of the main reinforcement of the reinforcement cage to be processed are simultaneously and sequentially processed by the procedures of saw cutting, peeling, threading and polishing; the clamping structure and the sleeving assembly are matched with each other, the stability in the sleeve adjusting process can be achieved, the stability in the rotating machining process of the clamping structure clamping the main reinforcement of the reinforcement cage under the driving of the rotating gear motor can be guaranteed, the accuracy is improved, and the machining error is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of steel cage main reinforcement processing equipment, and more specifically relates to a multi-station integrated steel cage main reinforcement processing device. Background Art

[0002] With the widespread use of rebar cages in road, bridge, and pile foundation construction, the equipment used to manufacture them has rapidly developed. Rebar cages consist of main bars, wrapping bars, and an inner ring. The main rebar production process involves sawing the bars to length, stripping the ends, threading the ends, and grinding the ends. Currently, most of the equipment used for sawing, stripping, threading, and grinding rebar is performed separately, requiring manual handling, longer conveyor lines, larger production sites, and increased manpower.

[0003] The national utility model patent with patent number 201710778206.0 discloses a steel bar threading integrated machine, which discloses that a steel bar shearing device, a steel bar pier rough threading device and a steel bar grinding and capping device are arranged on a box body, and symmetrically arranged at both ends above the steel structure base frame. The symmetrically arranged boxes are connected by positive and negative screws and driven for rotation processing, thereby realizing multi-station integrated processing of the main bars of the steel cage and saving production space; however, during the rotation processing driven by the positive and negative screws, mechanical errors are very easy to occur between the main bars of the steel cage and the processing ports of the steel bar shearing device, the steel bar pier rough threading device and the steel bar grinding and capping device, thereby affecting the production efficiency and quality of the product. Utility Model Content

[0004] In order to solve the above problems and overcome the shortcomings of the existing technology, the utility model provides a multi-station integrated reinforcement cage main reinforcement processing device;

[0005] The first technical problem to be solved is that the equipment occupies a large area and has high labor costs.

[0006] The second technical problem to be solved is that mechanical errors are easily generated during the processing, which affects product production efficiency and product quality.

[0007] The specific technical solution of the utility model for solving the above technical problems is as follows: the multi-station integrated steel cage main reinforcement processing device comprises a steel structure base frame arranged on the base ground, processing assemblies for processing steel bars are symmetrically arranged above the steel structure base frame at the front and rear ends of the steel structure base frame, and a preset number of steel bar rotating support assemblies for supporting steel bar processing are arranged between the processing assemblies, and the steel bar rotating support assemblies are mounted on the steel structure base frame;

[0008] The processing assembly includes a processing frame, and a sawing device, a peeling mechanism, a threading mechanism and a grinding mechanism are sequentially arranged on the end surface of the processing frame;

[0009] The symmetrically arranged processing frames are connected via a multi-stage length-adjustable sleeve assembly;

[0010] The two ends of the sleeve assembly are fixedly provided with telescopic connecting flanges, and a preset number of steel bar rotation support assemblies are passed through the two ends of the sleeve assembly and a clamping structure for clamping the steel bar is fixedly provided through the telescopic connecting flanges;

[0011] The clamping structure is rotatably connected to the processing frame through an inner shaft roller. A rotary reduction motor is provided on the processing frame to drive the clamping structure to rotate. The inner shaft roller passes through the clamping structure and extends to the outside to be key-connected with the output shaft of the rotary reduction motor.

[0012] Furthermore, the clamping structure includes a hydraulic clamp and a clamp side plate. The hydraulic clamp is fixedly arranged on the outer arm of the inner shaft roller in the form of a ring matrix. The clamp side plates are fixedly arranged on both sides of the hydraulic clamp. The clamp side plates are fixedly connected to the telescopic connecting flange on the side close to the sleeve assembly.

[0013] Furthermore, the sleeve assembly is formed by sequentially socketing a preset number of sleeves with hollow structures, and adjacent sleeves are slidably connected via a guide wheel assembly, which is arranged at the socketing end of the sleeve.

[0014] Furthermore, the guide wheel assembly includes an outer guide wheel assembly and an inner guide wheel assembly. The outer guide wheel assembly is arranged in the form of a ring matrix on the outer wall of the tail end of the previous sleeve section, and the inner guide wheel assembly is arranged in the form of a ring matrix on the inner wall of the head end of the next sleeve section.

[0015] Furthermore, the outer guide wheel assembly includes an outer guide wheel support, an outer guide wheel and an outer guide wheel shaft. The outer guide wheel support is arranged on the side wall of the sleeve. The outer guide wheel is rotatably connected to the outer guide wheel support through the outer guide wheel shaft. The outer guide wheel passes through the outer wall of the sleeve and is slidably connected to the outer wall of the next section of the sleeve.

[0016] Furthermore, the inner guide wheel assembly includes an inner guide wheel support, an inner guide wheel and an inner guide wheel shaft. The inner guide wheel extends to the outside of the sleeve through the inner guide wheel support and is slidingly connected to the inner wall of the upper sleeve. The inner guide wheel support is arranged on the inner wall of the sleeve, and the inner guide wheel is rotatably connected to the inner guide wheel support through the inner guide wheel shaft.

[0017] Furthermore, the processing frame at any one end of the steel structure base frame is fixedly connected to the steel structure base frame, and the processing frame at the other end is slidably connected to the steel structure base frame through a travel drive assembly.

[0018] Furthermore, the steel bar rotating support assembly includes a rotating disk and a support frame, the rotating disk is mounted above the support frame and is rotatably connected to the support frame, and a preset number of steel bar support openings are opened on the outer edge of the rotating disk in the form of a ring matrix; a feeding guide plate for guiding the steel bars so that the steel bars flow into the steel bar support opening is provided above the support frame on one side of the rotating disk, and a unloading guide plate for guiding the steel bars so that the steel bars flow out of the steel bar support opening is provided above the support frame on the other side of the rotating disk.

[0019] Furthermore, the rotating disk includes a first support plate and a second support plate, a preset number of V-shaped rail wheels are arranged between the first support plate and the second support plate, the V-shaped rail wheels are arranged around the outer edges of the first support plate and the second support plate in a ring matrix, and the V-shaped rail wheels are rotatably connected to the first support plate and the second support plate through a rail wheel shaft; the support frame is provided with a track compatible with the V-shaped rail wheel.

[0020] Furthermore, the steel bar rotating support assembly is arranged at the sleeve socket, and the rotating disk is fixedly sleeved on the outer wall of the sleeve; the support frame close to the side of the processing frame fixedly connected to the steel structure base frame is fixedly connected to the steel structure base frame, and the remaining support frames away from the processing frame fixedly connected to the steel structure base frame are slidably connected to the walking track.

[0021] The beneficial effects of the utility model are:

[0022] One advantage of the present invention is that the sawing device, peeling mechanism, threading mechanism and grinding mechanism are all arranged on the processing frame, realizing the integrated setting of sawing, peeling, threading, grinding and other functions. At the same time, the symmetrically arranged processing frames are connected by a multi-stage length-adjustable sleeve assembly, and both ends of the sleeve assembly are fixedly provided with a clamping structure that is rotatable with the processing frame. The clamping structure clamps the main reinforcement of the steel cage to be processed and drives the set assembly to rotate together under the drive of the rotating reduction motor, so that both ends of the main reinforcement of the steel cage to be processed are simultaneously and sequentially processed through the processes of sawing, peeling, threading and grinding; the clamping structure and the set assembly cooperate with each other, and this production line processing equipment has a compact layout and complete functions, which saves production space and production equipment and improves production efficiency.

[0023] One advantage of the present invention is that the adjacent sleeves are slidably connected by a guide wheel assembly, and the guide wheel assembly includes an outer guide wheel assembly arranged in the form of a ring matrix on the outer wall of the tail end of the upper sleeve and an inner guide wheel assembly arranged in the form of a ring matrix on the inner wall of the head end of the next sleeve. The outer guide wheel assembly and the inner guide wheel assembly cooperate and support each other, which can not only solve the stability of the sleeve during adjustment, but also ensure the stability of the clamping structure clamping the main reinforcement of the steel cage during the rotation processing driven by the rotary reduction motor, thereby improving accuracy and reducing processing errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Attachment Figure 1 It is a schematic diagram of the structure of the utility model;

[0025] Attachment Figure 2 This is a front view structural diagram of the utility model;

[0026] Attachment Figure 3 This is a schematic diagram of a partial structure of the utility model from a top view;

[0027] Attachment Figure 4 This is a schematic diagram of the structure of the steel bar rotary support assembly of the utility model;

[0028] Attachment Figure 5 This is a schematic diagram of the partial structure of the sleeve assembly of the utility model; in the accompanying drawings:

[0029] 1. Steel structure chassis; 2. Processing assembly; 21. Processing frame; 22. Sawing device; 23. Peeling mechanism; 24. Threading mechanism; 25. Grinding mechanism; 26. Rotary reduction motor; 3. Steel bar rotation support assembly; 31. Rotating disk; 311. Steel bar support opening; 312. First support plate; 313. Second support plate; 314. V-shaped rail wheel; 32. Support frame; 321. Feed guide plate; 322. Discharge guide plate; 323. V-shaped track; 4. Sleeve assembly; 41. Outer guide wheel assembly; 411. Outer guide wheel support; 412. Outer guide wheel; 413. Outer guide wheel shaft; 42. Inner guide wheel assembly; 421. Inner guide wheel support; 422. Inner guide wheel; 423. Inner guide wheel shaft; 5. Clamping structure; 51. Hydraulic gripper; 52. Gripper side plate; 7. Travel drive assembly. DETAILED DESCRIPTION

[0030] In the description of this utility model, it should be understood that the terms "center," "upper," "lower," "left," "right," "rear," "lower left," "upper right," and "outer" and the like, indicating positions or locations, are based on the positions or locations shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] The specific implementation of the present utility model is as follows: a multi-station integrated steel cage main reinforcement processing device comprises a steel structure base frame 1 arranged on the base ground, a multi-station processing assembly 2 for processing steel bars is symmetrically arranged above the steel structure base frame 1 at the front and rear ends of the steel structure base frame 1, a preset number of steel bar rotating support assemblies 3 for supporting steel bar processing are arranged between the multi-station processing assemblies 2, and the steel bar rotating support assemblies 3 are mounted on the steel structure base frame 1;

[0032] The multi-station processing assembly 2 includes a processing frame 21, and a sawing device 22, a peeling mechanism 23, a threading mechanism 24 and a grinding mechanism 25 are sequentially arranged on the end face of the processing frame 21; the sawing device 22 is fixed by bolts to the side of the processing frame 21 where the steel bars are first processed, the peeling mechanism 23 and the threading mechanism 24 are fixed by bolts above the processing frame 21, and the grinding mechanism 25 is fixed by bolts to the other side of the processing frame 21; the sawing device 22, the peeling mechanism 23, the threading mechanism 24 and the grinding mechanism 25 are all arranged on the processing frame 21, so as to realize the integrated setting of sawing, peeling, threading, grinding and other functions.

[0033] As the preferred embodiment of the present invention:

[0034] The symmetrically arranged processing frames 21 are connected via a multi-stage length-adjustable sleeve assembly 4.

[0035] The sleeve assembly 4 can adjust the position of the processing frame 21 according to the size of the steel cage main reinforcement to be processed, and can better adapt to the steel cage main reinforcement of different sizes, greatly increasing the practicality of the equipment; both ends of the sleeve assembly 4 are fixedly provided with telescopic connection flanges, and a preset number of steel bar rotation support assemblies 3 are passed through both ends of the sleeve assembly 4 and fixedly provided with a clamping structure 5 for clamping the steel bars through the telescopic connection flanges. The clamping structure 5 is fixedly provided at both ends of the sleeve assembly 4, and the clamping structure 5 can simultaneously clamp and fix the two ends of the steel cage main reinforcement to be processed;

[0036] The clamping structures 5 at both ends of the sleeve assembly 4 are rotatably connected to the processing frame 21 through inner shaft rollers. The symmetrically arranged processing frame 21 is provided with a rotary reduction motor 26 for driving the clamping structure 5 to rotate. The inner shaft roller passes through the clamping structure 5 and extends to the outside to be key-connected with the output shaft of the rotary reduction motor 26. The symmetrically arranged rotary reduction motors 26 rotate coaxially and in the same direction.

[0037] This structure is adopted: according to the size of the main reinforcement of the steel cage to be processed, the position between the processing frames 21 can be adjusted by contracting the sleeve assembly 4, so that the main reinforcement of the steel cage to be processed can be adapted to different sizes, which greatly increases the practicality of the equipment. In addition, the sleeve assembly 4 is fixedly provided with a clamping structure 5 that is rotatable with the processing frame 21 at both ends. The clamping structure 5 clamps the main reinforcement of the steel cage to be processed and drives the set assembly to rotate together under the drive of the rotating reduction motor 26, so that the two ends of the main reinforcement of the steel cage to be processed are simultaneously and sequentially processed through the processes of sawing, peeling, threading, and grinding; the clamping structure 5 and the set assembly cooperate with each other, and this production line processing equipment has a compact layout and complete functions, which saves production space and production equipment and improves production efficiency.

[0038] Preferably, the sleeve assembly 4 is formed by sequentially socketing a preset number of sleeves with hollow structures, and adjacent sleeves are slidably connected via a guide wheel assembly, which is arranged at the socketing end of the sleeve.

[0039] The guide wheel assembly includes an outer guide wheel assembly 41 and an inner guide wheel assembly 42. The outer guide wheel assembly 41 is arranged in the form of a ring matrix on the outer wall of the tail end of the previous sleeve section, and the inner guide wheel assembly 42 is arranged in the form of a ring matrix on the inner wall of the head end of the next sleeve section.

[0040] The outer guide wheel assembly 41 includes an outer guide wheel support 411, an outer guide wheel 412 and an outer guide wheel shaft 413. The outer guide wheel support 411 is set on the side wall of the sleeve. The outer guide wheel 412 is rotatably connected to the outer guide wheel support 411 through the outer guide wheel shaft 413. The outer guide wheel 412 passes through the outer wall of the sleeve and is slidably connected to the outer wall of the next section of the sleeve.

[0041] The inner guide wheel assembly 42 includes an inner guide wheel support 421, an inner guide wheel 422 and an inner guide wheel shaft 423. The inner guide wheel 422 extends to the outside of the sleeve through the inner guide wheel support 421 and is slidingly connected to the inner wall of the previous sleeve. The inner guide wheel support 421 is set on the inner wall of the sleeve, and the inner guide wheel 422 is rotatably connected to the inner guide wheel support 421 through the inner guide wheel shaft 423.

[0042] As a preferred embodiment of the utility model, a limiting plate can be provided on the inner wall of the tail end of the upper sleeve section to prevent the lower sleeve section from falling off; preferably, the limiting plate is positioned between the outer guide wheel 412 and the inner guide wheel 422.

[0043] With this structure, the outer guide wheel assembly 41 and the inner guide wheel assembly 42 cooperate with each other to support each other, which can not only solve the stability of the sleeve adjustment process, but also ensure the stability of the clamping structure 5 clamping the main reinforcement of the steel cage for processing during the rotation processing driven by the rotary reduction motor 26, thereby improving accuracy and reducing processing errors.

[0044] Preferably, the processing frame 21 at either end of the steel structure base frame 1 is fixedly connected to the steel structure base frame 1, and the processing frame 21 at the other end is slidably connected to the steel structure base frame 1 through a walking drive component 7, and the walking drive component 7 can be a walking drive reduction motor, a hydraulic cylinder or manual; the processing frame 21 is driven to slide along the steel structure base frame 1 by a walking drive reduction motor, a hydraulic cylinder or manual drive.

[0045] Preferably, the walking drive assembly 7 includes a walking drive reduction motor, a walking mounting base plate and a walking track, and the walking track is laid parallel to the longitudinal direction of the steel structure base frame 1 above the steel structure base frame 1; the processing frame 21 is mounted on the walking mounting base plate and is slidingly connected to the walking track through the walking drive reduction motor, and the lower end surface of the walking mounting base plate is symmetrically provided with a preset number of rail wheels that are compatible with the walking track. Preferably, there are six rail wheels, which are symmetrically arranged at the front, middle and rear positions of the lower end surface of the walking mounting base plate.

[0046] The travel drive reduction motor is fixed to the processing frame 21 by bolts, and the output shaft of the travel drive reduction motor is passed through the travel mounting base plate key and connected to the drive gear. A drive rack matching the drive gear is provided on the steel structure base frame 1 along the longitudinal direction, and the drive rack is provided between the travel rails and parallel to the travel rails, and the drive gear and the drive rack are engaged for transmission.

[0047] Preferably, the clamping structure 5 includes a hydraulic clamp 51 and a clamp side plate 52. The hydraulic clamp 51 is fixed on the outer arm of the inner shaft roller in the form of a ring matrix. The clamp side plate 52 is fixed on both sides of the hydraulic clamp 51 by bolts. The clamp side plate 52 is fixedly connected to the telescopic connecting flange on one side close to the sleeve assembly 4.

[0048] Preferably, the steel bar rotating support assembly 3 includes a rotating disk 31 and a support frame 32, the rotating disk 31 is mounted above the support frame 32 and is rotatably connected to the support frame 32, and the upper end surface of the support frame 32 is provided with a semicircular groove adapted to the outer edge of the rotating disk 31;

[0049] A preset number of steel bar support openings 311 are provided on the outer edge of the rotating disk 31 in a ring matrix; a feed guide plate 321 for guiding the steel bars to flow into the steel bar support opening 311 is provided above the support frame 32 on one side of the rotating disk 31, and a unloading guide plate 322 for guiding the steel bars to flow out of the steel bar support opening 311 is provided above the support frame 32 on the other side of the rotating disk 31.

[0050] The rotating disk 31 includes a first support plate 312 and a second support plate 313, and a preset number of V-shaped rail wheels 314 are arranged between the first support plate 312 and the second support plate 313. The V-shaped rail wheels 314 are arranged around the outer edges of the first support plate 312 and the second support plate 313 in a ring matrix manner, and the V-shaped rail wheels 314 are rotatably connected to the first support plate 312 and the second support plate 313 through the rail wheel shaft; the support frame 32 is provided with a V-shaped track 323 adapted to the V-shaped rail wheel 314.

[0051] The steel bar rotating support assembly 3 is arranged at the sleeve socket, and the rotating disk 31 is fixedly sleeved on the outer wall of the sleeve; the support frame 32 close to the side of the processing frame 21 fixedly connected to the steel structure base frame 1 is fixedly connected to the steel structure base frame 1, and the other support frames 32 away from the processing frame 21 fixedly connected to the steel structure base frame 1 are slidably connected to the walking track.

[0052] It should be noted that the utility model is a multi-station integrated reinforcement cage main reinforcement processing device.

[0053] According to the size of the first main reinforcement of the steel cage to be processed, the position between the symmetrically arranged multi-station processing assemblies 2 is adjusted, and the travel drive reduction motor is manually turned on, and the travel drive reduction motor drives the driving gear to rotate, and the driving gear and the driving rack are meshed for transmission, thereby driving the rail wheel and the mounting base plate to move along the travel track, and the mounting base plate drives the multi-station processing assembly 2 movably connected to the steel structure base frame 1 to move; when the multi-station processing assembly 2 moves, the sleeve assembly 4 between the processing frame 21 begins to retract under the drive of the processing frame 21. During the retraction process, the outer guide wheel assembly 41 and the inner guide wheel assembly 42 cooperate with each other to support each other, so that the sleeve can be stable during the adjustment process; because the rotating disk 31 is fixedly sleeved on the outer wall of the sleeve sleeve, when the sleeve assembly 4 contracts, the rotating disk 31 will move with the sleeve, thereby driving the support frame 32 away from the processing frame 21 fixedly connected to the steel structure base frame 1 to slide with the travel track;

[0054] After the positions between the multi-station processing assemblies 2 are determined, the first main reinforcement of the steel cage is placed on the feed guide plate 321 manually or with other tools. The first main reinforcement of the steel cage will slide into the reinforcement support opening 311 under the guidance of the feed guide plate 321. At this time, the two ends of the first main reinforcement of the steel cage are located in the hydraulic clamp 51. By manually activating the hydraulic clamp 51, the two ends of the first main reinforcement of the steel cage can be clamped and fixed at the same time.

[0055] After the two ends of the first reinforcement cage main bar are clamped by the hydraulic clamp 51, the sawing device 22 is manually started to saw the two ends of the first reinforcement cage main bar;

[0056] After the sawing process, the rotary reduction motor 26 drives the clamping structure 5 to rotate, driving the sleeve assembly 4 to rotate. The rotating disk 31 will rotate with the sleeve assembly 4. Therefore, the rotating disk 31 will support and drive the main reinforcement cage bar to rotate with the clamping structure 5. At this time, the V-shaped rail wheel 314 moves on the V-shaped track 323. Driven by the rotary reduction motor 26, the first reinforcement cage main reinforcement bar is deflected to the peeling mechanism 23, and the peeling mechanism 23 peels the two ends of the reinforcement cage main reinforcement bar. When the reinforcement cage main reinforcement bar is deflected to the peeling mechanism 23, the second reinforcement cage main reinforcement bar is manually placed on the feed guide plate 321, clamped by the hydraulic clamp 51 and processed by the sawing device 22. The steps are the same as the first reinforcement cage main reinforcement bar and are not repeated here.

[0057] After the first rebar cage main bar is peeled, the rotary reduction motor 26 continues to drive, and the first rebar cage main bar is deflected to the threading mechanism 24, which threads both ends of the rebar cage main bar. At this time, the second rebar cage main bar is deflected to the peeling mechanism 23 for processing. At the same time, the third rebar cage main bar is manually placed on the feed guide plate 321, clamped by the hydraulic clamp 51 and processed by the sawing device 22.

[0058] After the first main reinforcement bar of the cage is threaded, the rotary reduction motor 26 continues to drive, and the first main reinforcement bar of the cage is deflected to the grinding mechanism 25, which grinds both ends of the main reinforcement bar of the cage. At this time, the second main reinforcement bar of the cage is deflected to the threading mechanism 24 for threading. The third main reinforcement bar of the cage is deflected to the peeling mechanism 23 for processing. At the same time, the fourth main reinforcement bar of the cage is manually placed on the feed guide plate 321, clamped by the hydraulic clamp 51 and processed by the sawing device 22.

[0059] After the grinding of the first rebar cage main bar is completed, the hydraulic clamp 51 will release the clamping of the first rebar cage main bar, and the first rebar cage main bar will flow out from the rebar support port 311 under the action of the unloading guide plate 322, thus completing the processing of the first rebar cage main bar; at this time, the second rebar cage main bar is deflected to the grinding mechanism 25 for grinding; the third rebar cage main bar is deflected to the threading mechanism 24 for threading; the fourth rebar cage main bar is deflected to the peeling mechanism 23 for processing; at the same time, the fifth rebar cage main bar is manually placed on the feeding guide plate 321, clamped by the hydraulic clamp 51 and processed by the sawing device 22;

[0060] The multi-station processing assembly 2 can process five main bars of the steel cage simultaneously in sequence. The five main bars of the steel cage can be sawed, peeled, threaded and polished by the multi-station processing assembly 2 to form a cycle.

[0061] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A multi-station integrated steel cage main reinforcement processing device, comprising a steel structure base frame (1) arranged on a base ground, processing assemblies (2) for processing steel bars symmetrically arranged above the steel structure base frame (1) at the front and rear ends of the steel structure base frame (1), a preset number of steel bar rotation support assemblies (3) for supporting steel bar processing are arranged between the processing assemblies (2), and the steel bar rotation support assemblies (3) are mounted on the steel structure base frame (1); The processing assembly (2) includes a processing frame (21), and a sawing device (22), a peeling mechanism (23), a threading mechanism (24) and a grinding mechanism (25) are sequentially arranged on the end surface of the processing frame (21); the characteristics are: The symmetrically arranged processing frames (21) are connected via a multi-stage length-adjustable sleeve assembly (4); telescopic connecting flanges are fixedly provided at both ends of the sleeve assembly (4); a preset number of steel bar rotation support assemblies (3) are passed through both ends of the sleeve assembly (4) and a clamping structure (5) for clamping steel bars is fixedly provided via the telescopic connecting flanges; The clamping structure (5) is rotatably connected to the processing frame (21) via an inner shaft roller. A rotary reduction motor (26) for driving the clamping structure (5) to rotate is provided on the processing frame (21). The inner shaft roller passes through the clamping structure (5) and extends to the outside to be key-connected to the output shaft of the rotary reduction motor (26).

2. The multi-station integrated reinforcement cage main reinforcement processing device according to claim 1 is characterized in that The clamping structure (5) includes a hydraulic clamp (51) and a clamp side plate (52), wherein the hydraulic clamp (51) is fixedly arranged on the outer arm of the inner shaft roller in the form of a ring matrix, and the clamp side plate (52) is fixedly arranged on both sides of the hydraulic clamp (51), and the clamp side plate (52) is fixedly connected to the telescopic connecting flange on a side close to the sleeve assembly (4).

3. The multi-station integrated reinforcement cage main reinforcement processing device according to claim 1 is characterized in that The sleeve assembly (4) is formed by sequentially sleeve-jointing a preset number of sleeves with hollow structures, and adjacent sleeves are slidably connected via a guide wheel assembly, which is arranged at the sleeve joint end.

4. The multi-station integrated reinforcement cage main reinforcement processing device according to claim 3 is characterized in that The guide wheel assembly comprises an outer guide wheel assembly (41) and an inner guide wheel assembly (42), wherein the outer guide wheel assembly (41) is arranged on the outer wall of the tail end of the previous sleeve in the form of an annular matrix, and the inner guide wheel assembly (42) is arranged on the inner wall of the head end of the next sleeve in the form of an annular matrix.

5. The multi-station integrated reinforcement cage main reinforcement processing device according to claim 4 is characterized in that The outer guide wheel assembly (41) comprises an outer guide wheel support (411), an outer guide wheel (412) and an outer guide wheel shaft (413); the outer guide wheel support (411) is arranged on the side wall of the sleeve; the outer guide wheel (412) is rotatably connected to the outer guide wheel support (411) via the outer guide wheel shaft (413); the outer guide wheel (412) passes through the outer wall of the sleeve and is slidably connected to the outer wall of the next sleeve.

6. The multi-station integrated reinforcement cage main reinforcement processing device according to claim 4 is characterized in that The inner guide wheel assembly (42) comprises an inner guide wheel support (421), an inner guide wheel (422) and an inner guide wheel shaft (423); the inner guide wheel (422) extends to the outside of the sleeve through the inner guide wheel support (421) and is slidably connected to the inner wall of the upper sleeve; the inner guide wheel support (421) is arranged on the inner wall of the sleeve; the inner guide wheel (422) is rotatably connected to the inner guide wheel support (421) through the inner guide wheel shaft (423).

7. The multi-station integrated reinforcement cage main reinforcement processing device according to claim 1 is characterized in that The processing frame (21) at any one end of the steel structure base frame (1) is fixedly connected to the steel structure base frame (1), and the processing frame (21) at the other end is slidably connected to the steel structure base frame (1) via a travel drive assembly (7).

8. The multi-station integrated reinforcement cage main reinforcement processing device according to claim 1 is characterized in that The steel bar rotating support assembly (3) comprises a rotating disk (31) and a support frame (32), wherein the rotating disk (31) is mounted above the support frame (32) and is rotatably connected to the support frame (32), and a preset number of steel bar support openings (311) are opened on the outer edge of the rotating disk (31) in a ring matrix manner; a feeding guide plate (321) for guiding the steel bars so that the steel bars flow into the steel bar support openings (311) is provided above the support frame (32) on one side of the rotating disk (31), and a discharging guide plate (322) for guiding the steel bars so that the steel bars flow out of the steel bar support openings (311) is provided above the support frame (32) on the other side of the rotating disk (31).

9. The multi-station integrated reinforcement cage main reinforcement processing device according to claim 8 is characterized in that The rotating disk (31) comprises a first supporting plate (312) and a second supporting plate (313); a preset number of V-shaped rail wheels (314) are arranged between the first supporting plate (312) and the second supporting plate (313); the V-shaped rail wheels (314) are arranged around the outer edges of the first supporting plate (312) and the second supporting plate (313) in a ring matrix; the V-shaped rail wheels (314) are rotatably connected to the first supporting plate (312) and the second supporting plate (313) via a rail wheel shaft; and a V-shaped track (323) adapted to the V-shaped rail wheel (314) is provided on the support frame (32).

10. The multi-station integrated reinforcement cage main reinforcement processing device according to claim 8, characterized in that The steel bar rotating support assembly (3) is arranged at the sleeve sleeve joint, and the rotating disk (31) is fixedly sleeved on the outer wall of the sleeve; the support frame (32) close to the processing frame (21) fixedly connected to the steel structure base frame (1) is fixedly connected to the steel structure base frame (1), and the other support frames (32) away from the processing frame (21) fixedly connected to the steel structure base frame (1) are slidably connected to the walking track.

Citation Information

Patent Citations

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