Cutting tool for breaking hammer cylinder body through hole
By introducing the tool rod and conduit structure into the through-hole cutting tool of the breaker cylinder, the problem of tool temperature rise is solved, cooling and cooling is achieved, wear is reduced and cutting efficiency is improved.
Patent Information
- Application Number
- CN202422455930.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-11
AI Technical Summary
The existing through-hole cutting tools of the crusher cylinder block lack cooling structure, resulting in rapid rise in tool temperature during the cutting process, severe wear and low practicality.
A through-hole cutting tool for the breaker hammer cylinder is designed, including a combined structure of the tool rod, a locker and a conduit. It is connected to the machine tool coolant system through the conduit to achieve real-time cooling and cooling of the tool and workpiece.
It effectively reduces tool wear, extends service life, and improves cutting efficiency.
Smart Images

Figure CN223186162U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of breaker hammer cylinder body processing, in particular to a breaker hammer cylinder body through-hole cutting tool. Background Art
[0002] A breaker hammer, also known as a hydraulic breaker or hydraulic stone breaker, is an important working tool of a hydraulic excavator. The cylinder of the breaker hammer is one of its core components. It carries the reciprocating motion of the piston and is connected to the hydraulic system through the through-hole on the cylinder. The design of the cylinder through-hole directly affects the working efficiency, stability and service life of the breaker hammer. Therefore, there are extremely high requirements for the cutting accuracy and surface quality of the cylinder through-hole. When processing the through-hole of the breaker hammer cylinder by traditional methods, problems such as drilling difficulty, low accuracy and slow speed are often encountered. By optimizing the tool structure and cutting parameters, the vibration and wear in the cutting process can be reduced, thereby reducing the processing cost. At the same time, high-precision processing also reduces the workload of subsequent processing and correction.
[0003] Chinese patent announcement number CN204934697U discloses a breaker hammer cylinder through hole cutting tool, which is used to solve the problems of difficulty in drilling through holes in traditional breaker hammer cylinders, low drilling accuracy and slow speed. The tool comprises a tool holder, one end of the tool holder is a fixed seat, and the other end of the tool holder is fixedly connected to a milling cutter, the milling cutter is a cross-shaped structure, and one or more boring cutter bases are provided on the inner side of the outer end of the milling cutter, and a cutting boring cutter is provided on the boring cutter base on the inner side of the outer end of the milling cutter. An arc-shaped guide groove is provided at the connection between the inner side of the milling cutter and the tool holder, a chamfer transition section is provided at the connection between the outer side of the milling cutter and the tool holder, and one or more chamfer boring cutters are provided at the intersection of the inner side of the chamfer transition section and the inner side of the milling cutter. The milling cutter is a double-edged straight slot milling cutter.
[0004] However, the utility model has the following problems when actually used:
[0005] This utility model does not have a cooling structure for the tool. During the process of cutting the through hole of the breaker cylinder, the tool will be subjected to a large cutting force and friction, resulting in a temperature increase. If there is no effective cooling mechanism, the temperature of the tool will rise rapidly, thereby accelerating the wear of the tool material, and the practicality is low. Utility Model Content
[0006] (1) Technical problems solved
[0007] In order to overcome the above-mentioned defects of the prior art, the utility model provides a breaker hammer cylinder through hole cutting tool, which solves the problems in the prior art:
[0008] This utility model does not have a cooling structure for the tool. During the process of cutting the through hole of the breaker cylinder, the tool will be subjected to a large cutting force and friction, resulting in a temperature increase. If there is no effective cooling mechanism, the temperature of the tool will rise rapidly, thereby accelerating the wear of the tool material, resulting in a low practicality problem.
[0009] (2) Technical solution
[0010] To achieve the above objectives, the present invention is implemented through the following technical solutions: a breaker hammer cylinder through-hole cutting tool, including a tool holder, one side of the tool holder is fixedly connected to a tool rod for limiting, the other side of the tool holder is fixedly installed with a clamp for clamping, one side of the tool holder is fixedly installed with a holder for support, and one side of the holder is clamped with a conduit for cooling.
[0011] As a further solution of the present invention, a dial for adjustment is fixedly installed in the middle of the knife seat, and a bolt for positioning is inserted into one end of the knife seat.
[0012] As a further solution of the present invention, a screw hole for adjustment is provided on one side of the scale plate, and a threaded column for limiting is fixedly connected to the other side of the scale plate.
[0013] As a further solution of the present invention, a pipe interface is fixedly connected to one side of the knife rod, and a positioning hole is opened on the other side of the knife rod.
[0014] As a further solution of the present invention, a threaded hole for limiting is provided on one side of the clamp, and a tool handle for connection is detachably connected to one side of the clamp.
[0015] As a further solution of the present invention, a screw for positioning is inserted into one side of the handle, and a blade for cutting is fixedly installed on the bottom of the handle.
[0016] As a further solution of the present invention, a through hole is provided on one side of the clamping base, and a clamping ring for limiting is fixedly connected to the other side of the clamping base.
[0017] As a further solution of the present invention, a nozzle is fixedly installed on one side of the conduit, and a water valve for adjustment is inserted in the middle of the conduit.
[0018] (3) Beneficial effects
[0019] The utility model provides a breaker hammer cylinder through hole cutting tool, which has the following beneficial effects:
[0020] The breaker hammer cylinder through-hole cutting tool is configured with a tool rod, a holder and a conduit, so that the device can cool the tool during use. The setting of the tool rod can introduce coolant from the machine tool, and the setting of the holder can connect it to the conduit by a clamping method, which not only stably fixes the conduit on one side of the tool holder, but also allows the coolant conduit to be quickly disassembled and replaced when needed. Furthermore, the setting of the conduit can cool the tool and the workpiece in real time during the cutting process, effectively reducing tool wear and workpiece deformation caused by high temperature, thereby extending the tool life and significantly improving the cutting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the tool holder structure of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the dial of the utility model;
[0024] Figure 4 This is a schematic diagram of the fixture structure of the utility model;
[0025] Figure 5 This is a schematic diagram of the card holder structure of the utility model;
[0026] Figure 6 This is a schematic diagram of the catheter structure of the present utility model.
[0027] In the figure: 1. Tool holder; 2. Tool rod; 3. Clamp; 4. Clamp; 5. Conduit; 6. Dial; 7. Bolt; 8. Screw hole; 9. Threaded column; 10. Pipe interface; 11. Positioning hole; 12. Threaded hole; 13. Tool handle; 14. Screw; 15. Blade; 16. Through hole; 17. Snap ring; 18. Nozzle; 19. Water valve. DETAILED DESCRIPTION
[0028] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0029] See also Figures 1 to 6 The utility model provides a technical solution: a breaker hammer cylinder through hole cutting tool, which is mainly used for fine processing of the breaker hammer cylinder through hole.
[0030] Example 1:
[0031] See also Figure 1 、 Figure 5 and Figure 6 The utility model provides a technical solution: a breaker hammer cylinder through hole cutting tool, in order to enable the device to cool the tool and the workpiece during use, is provided with a cutter bar 2, a holder 4 and a guide tube 5;
[0032] One side of the tool holder 1 is fixedly connected to a tool rod 2 for limiting position, one side of the tool holder 1 is fixedly installed with a holder 4 for support, one side of the holder 4 is clamped with a guide tube 5 for cooling, one side of the tool rod 2 is fixedly connected to a pipe interface 10, the other side of the tool rod 2 is provided with a positioning hole 11, one side of the holder 4 is provided with a through hole 16, the other side of the holder 4 is fixedly connected with a clamping ring 17 for limiting position, one side of the guide tube 5 is fixedly installed with a nozzle 18, and the middle part of the guide tube 5 is plugged with a water valve 19 for adjustment. Therefore, during use, the coolant system of the machine tool is adjusted by the setting of the pipe interface 10. It is connected to the conduit 5 so as to guide the coolant into the cutting area. The setting of the positioning hole 11 can enable the tool to be accurately installed on the machine tool. The setting of the through hole 16 can increase the connection strength between the holder 4 and the tool holder 1. The setting of the retaining ring 17 can not only maintain the stability of the conduit 5, but also facilitate the user to quickly disassemble and replace the conduit 5 when needed. The setting of the nozzle 18 can ensure that the coolant can be accurately and evenly sprayed onto the tool and workpiece. Further, the setting of the water valve 19 can control the flow rate and injection pressure of the coolant to meet the cooling requirements under different processing conditions.
[0033] Example 2:
[0034] See also Figure 2 and Figure 3 In order to enable the device to adjust the cutting size of the tool during use, a tool holder 1 is provided;
[0035] It includes a tool holder 1, a dial 6 for adjustment is fixedly installed in the middle of the tool holder 1, a bolt 7 for positioning is inserted at one end of the tool holder 1, a screw hole 8 for adjustment is opened on one side of the dial 6, and a threaded column 9 for limiting is fixedly connected to the other side of the dial 6. Therefore, during use, the dial 6 and the threaded column 9 are matched with the threaded hole 12 on the clamp 3, so that the position of the clamp 3 can be adjusted when the device is in use, thereby realizing precise adjustment and positioning of the cutting radius of the tool, ensuring the dimensional accuracy of the through hole of the breaker cylinder body, the setting of the bolt 7 can position the adjusted clamp 3, and prevent cutting deviation or safety accidents caused by the shaking of the blade 15. The setting of the screw hole 8 makes it convenient for the user to adjust the dial 6 using tools.
[0036] Example 3:
[0037] See also Figure 4, in order to enable the device to fix the tool during use, a clamp 3 is provided;
[0038] A clamp 3 for clamping is fixedly installed on the other side of the tool holder 1, and a threaded hole 12 for limiting is opened on one side of the clamp 3. A tool handle 13 for connection is detachably connected to one side of the tool handle 13, and a screw 14 for positioning is inserted on one side of the tool handle 13. A blade 15 for cutting is fixedly installed on the bottom of the tool handle 13. Therefore, during use, the setting of the threaded hole 12 can cooperate with the threaded column 9 on the dial 6 to adjust the position of the clamp 3. The setting of the tool handle 13 can be used to install the blade 15, and the setting of the screw 14 can enhance the connection tightness between the tool handle 13 and the clamp 3, thereby ensuring stability during the cutting process.
[0039] In the present invention, the working steps of the device are as follows:
[0040] First, the hammer cylinder to be processed is fixedly installed on the machine tool. Then, the coolant is introduced into the pipe interface 10 of the tool bar 2 through the coolant system of the machine tool, and is transported to the nozzle 18 through the conduit 5. Then, the machine tool is started to perform the cutting operation. The coolant will be sprayed out from the nozzle 18 in real time to cool the tool and the workpiece. Finally, the flow rate and injection pressure of the coolant can be controlled by adjusting the water valve 19.
[0041] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A breaker hammer cylinder through-hole cutting tool, comprising a tool holder (1), characterized in that: A knife rod (2) for limiting is fixedly connected to one side of the knife seat (1), a clamp (3) for clamping is fixedly installed on the other side of the knife seat (1), a clamping seat (4) for supporting is fixedly installed on one side of the knife seat (1), and a conduit (5) for cooling is clamped on one side of the clamping seat (4).
2. The breaker hammer cylinder through-hole cutting tool according to claim 1, characterized in that: A scale plate (6) for adjustment is fixedly installed in the middle of the knife seat (1), and a bolt (7) for positioning is inserted into one end of the knife seat (1).
3. The breaker hammer cylinder through-hole cutting tool according to claim 2, characterized in that: A screw hole (8) for adjustment is provided on one side of the scale plate (6), and a threaded column (9) for limiting is fixedly connected to the other side of the scale plate (6).
4. The breaker hammer cylinder through-hole cutting tool according to claim 1, characterized in that: One side of the knife rod (2) is fixedly connected to a pipe interface (10), and the other side of the knife rod (2) is provided with a positioning hole (11).
5. The breaker hammer cylinder through-hole cutting tool according to claim 1, characterized in that: A threaded hole (12) for limiting position is provided on one side of the clamp (3), and a tool handle (13) for connection is detachably connected to one side of the clamp (3).
6. The breaker hammer cylinder through-hole cutting tool according to claim 5, characterized in that: A screw (14) for positioning is inserted into one side of the knife handle (13), and a blade (15) for cutting is fixedly installed on the bottom of the knife handle (13).
7. The breaker hammer cylinder through-hole cutting tool according to claim 1, characterized in that: A through hole (16) is provided on one side of the card seat (4), and a clamping ring (17) for limiting is fixedly connected to the other side of the card seat (4).
8. The breaker hammer cylinder through-hole cutting tool according to claim 1, characterized in that: A nozzle (18) is fixedly mounted on one side of the conduit (5), and a water valve (19) for adjustment is plugged into the middle of the conduit (5).
Citation Information
Patent Citations
Quartering hammer cylinder body perforating hole cutting knife
CN204934697U