Welding nozzle machining device manufactured based on semi-automatic electric arc welder

Through the dovetail groove and threaded hole design, combined with the flip bearing plate and the rotary adjustment rod, the problem of cumbersome disassembly and assembly and angle fixation of grinding stones is solved, and the welding efficiency and quality are improved.

CN223186263UActive Publication Date: 2025-08-05RIZHAO KEFENG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422275023.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-08-05
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

In the existing welding nozzle processing device, the grinding stone is fixed by multiple bolts, causing cumbersome disassembly and assembly, and the grinding stone is fixed in an inclination angle that cannot be adjusted, affecting the welding quality and efficiency.

Method used

The dovetail groove and threaded hole design are adopted to fix the grinding stone through dovetail bar limit and single bolts, combining the flip bearing plate and the rotary adjustment rod to achieve convenient disassembly and angle adjustment of the grinding stone.

Benefits of technology

It realizes convenient disassembly and assembly and angle adjustment of grinding stone, improves welding efficiency and quality, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a welding nozzle machining device manufactured based on a semi-automatic electric arc welder, and relates to the technical field of welding nozzle machining. The device body is provided with a left-right millstone bearing plate, a left-right through dovetail groove is formed in the middle of the rear end face of the millstone bearing plate, a front-back through threaded hole is formed in the middle of the dovetail groove of the millstone bearing plate, and a semicircular head block with a vertical through hole is arranged at the left end of the front end face of the millstone bearing plate. The upper portion and the lower portion of the right side of the front end face of the millstone bearing plate are each provided with a semicircular head plate with an up-down through hole, a welding nozzle grinding stone is conveniently limited in a dovetail groove of the millstone bearing plate through a dovetail strip, and a millstone anti-disengaging column is conveniently installed on the millstone bearing plate and inserted into an insertion blind hole of the welding nozzle grinding stone to achieve disengaging prevention. The problems that due to the fact that the grinding stone for grinding the conical surface of the welding nozzle is fixed through a plurality of bolts, the disassembly, assembly and replacement processes of the grinding stone are tedious, and limiting measures are inconvenient to add on the device so that the grinding stone can be fixed through a single bolt are solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of welding nozzle processing, in particular to a welding nozzle processing device based on a semi-automatic arc welding machine. Background Art

[0002] A semi-automatic arc welding machine is an arc welding device that partially performs the welding process automatically with the help of mechanical or electrical devices, and partially relies on manual operation. It combines the advantages of automation and manual operation, which not only improves welding efficiency but also ensures the controllability of welding quality. Its main components include a wire feeding mechanism, a control box, a welding nozzle, a welding handle with a hose, and a welding power supply. The welding nozzle is the component used to form the arc during the arc welding process. Therefore, the processing quality of the welding nozzle directly affects the quality, efficiency and safety of welding.

[0003] Based on the above, the inventors found that the existing welding nozzle processing device has the following deficiencies:

[0004] 1. The grinding stone used for grinding the conical surface of the welding nozzle is fixed by multiple bolts, which makes the process of disassembling and replacing the grinding stone more cumbersome. It is inconvenient to add a limiting measure on the device to enable the grinding stone to be fixed by a single bolt.

[0005] 2. The inclination angle of the grinding stone used for grinding the conical surface of the welding nozzle is fixed and cannot be adjusted according to the inclination angle of the conical surface of the welding nozzle. It is inconvenient to add adjustment measures to the device to adjust the inclination angle of the grinding stone. Utility Model Content

[0006] In order to solve the above technical problems, the utility model provides a welding nozzle processing device manufactured based on a semi-automatic arc welding machine to solve the problem that the grinding stone used for grinding the conical surface of the existing welding nozzle is fixed by multiple bolts, which makes the disassembly and replacement process of the grinding stone more cumbersome and inconvenient to add limiting measures to the device so that the grinding stone can be fixed by a single bolt; the inclination angle of the grinding stone used for grinding the conical surface of the welding nozzle is fixed and cannot be adjusted according to the inclination angle of the conical surface of the welding nozzle, and it is inconvenient to add adjustment measures to the device to make the inclination angle of the grinding stone adjustable.

[0007] The purpose and effect of the welding nozzle processing device of the utility model based on the semi-automatic arc welding machine are achieved by the following specific technical means:

[0008] A welding nozzle processing device manufactured based on a semi-automatic arc welding machine includes a device body; the device body is provided with a grinding stone supporting plate in the left and right directions, a dovetail groove penetrating left and right is provided in the middle of the rear end surface of the grinding stone supporting plate, a threaded hole penetrating front and back is provided in the middle of the dovetail groove of the grinding stone supporting plate, a semicircular head block with upper and lower through holes is provided at the left end of the front end surface of the grinding stone supporting plate, and semicircular head plates with upper and lower through holes are provided on the upper and lower right sides of the front end surface of the grinding stone supporting plate, a welding nozzle grinding stone in the left and right directions is inserted into the dovetail groove of the grinding stone supporting plate, a dovetail strip in the left and right directions is provided in the middle of the front end surface of the welding nozzle grinding stone, an insertion blind hole is provided in the middle of the front end surface of the dovetail strip of the welding nozzle grinding stone, a grinding stone anti-falling column in the front and back directions is installed in the threaded hole of the grinding stone supporting plate, a threaded column is provided behind the grinding stone anti-falling column, and a regular hexagonal prism is provided on the front end surface of the threaded column of the grinding stone anti-falling column.

[0009] Furthermore, a flip linkage rod is installed in the left and right directions between the semicircular head plates of the adjusting moving block through a fixed axis. Semicircular heads with upper and lower through holes are provided at both ends of the flip linkage rod. The semicircular head at the left end of the flip linkage rod is installed between the semicircular head plates of the grinding stone supporting plate through a fixed axis.

[0010] Furthermore, the outer circumference of the rotating adjustment rod is threadedly installed with an adjustment moving block in the front and rear directions, and the upper and lower rear end surfaces of the adjustment moving block are both provided with semicircular head plates with upper and lower through holes, and a threaded hole is opened in the middle of the adjustment moving block.

[0011] Furthermore, a fixing column is provided on the left end surface of the rotation adjustment rod, and a regular hexagonal groove is provided on the right end surface of the rotation adjustment rod.

[0012] Furthermore, a left-right rotation adjustment rod is installed inside the bearing hole of the flip bearing plate through a bearing, and a thread is provided on the outer circumference of the rotation adjustment rod.

[0013] Furthermore, a bearing hole is provided in the middle of the flip supporting plate and runs through the left and right sides, and a threaded hole is provided in the front end of the flip supporting plate and runs through the left and right sides.

[0014] Furthermore, a flip bearing plate in the front and rear directions is installed on the semicircular head block of the grinding stone bearing plate through a fixed axis, and semicircular head plates with upper and lower through holes are provided on the upper and lower rear end surfaces of the flip bearing plate.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The welding nozzle grinding stone is conveniently limited in the dovetail groove of the grinding stone carrier plate by the dovetail bar, and the grinding stone anti-dropping column is conveniently installed on the grinding stone carrier plate and inserted into the insertion blind hole of the welding nozzle grinding stone to prevent it from falling off, which solves the problem that the grinding stone used for grinding the conical surface of the welding nozzle is fixed by multiple bolts, resulting in a cumbersome process of disassembling and replacing the grinding stone, and it is inconvenient to add limiting measures to the device to enable the grinding stone to be fixed by a single bolt.

[0017] The grinding stone supporting plate is conveniently mounted on the flip supporting plate through a fixed axis for flip adjustment, and the inclination angle of the grinding stone supporting plate is conveniently adjusted to be the same as the inclination angle of the conical surface of the welding nozzle, thereby solving the problem that the inclination angle of the grinding stone used for grinding the conical surface of the welding nozzle is fixed and cannot be adjusted according to the inclination angle of the conical surface of the welding nozzle, and it is inconvenient to add adjustment measures to the device to make the inclination angle of the grinding stone adjustable. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a main structural diagram of the present utility model.

[0019] Figure 2 It is a rear view structural schematic diagram of the present utility model.

[0020] Figure 3 It is a schematic cross-sectional structural diagram of the present utility model.

[0021] Figure 4 It is a schematic diagram of the disassembly structure of the utility model.

[0022] Figure 5 This is a schematic diagram of the assembly of the grinding stone carrier plate and the welding nozzle grinding stone of the utility model.

[0023] Figure 6 It is a schematic diagram of the assembly of the flip bearing plate and the rotary adjustment rod of the utility model.

[0024] In the figure: 1. Device body; 2. Grinding stone carrier plate; 3. Welding nozzle grinding stone; 4. Grinding stone anti-drop column; 5. Flipping carrier plate; 6. Rotating adjustment rod; 7. Adjusting moving block; 8. Flipping connecting rod. DETAILED DESCRIPTION

[0025] The embodiments of the present invention are described in further detail below with reference to the accompanying drawings and examples.

[0026] Example 1:

[0027] As attached Figure 1 To the attached Figure 6 As shown:

[0028] The utility model provides a welding nozzle processing device based on a semi-automatic arc welding machine, comprising a device body 1; the device body 1 is provided with a grinding stone carrying plate 2 in the left and right directions, which is convenient for carrying various components; a dovetail groove is provided in the middle of the rear end surface of the grinding stone carrying plate 2, which is convenient for inserting the dovetail bar of the welding nozzle grinding stone 3 into the limit position; a threaded hole is provided in the middle of the dovetail groove of the grinding stone carrying plate 2, which is convenient for the grinding stone anti-falling column 4 to be installed through threads; a semicircular head block with upper and lower through holes is provided at the left end of the front end surface of the grinding stone carrying plate 2, which is convenient for flipping the carrying plate 5 to be installed through a fixed shaft; a semicircular head plate with upper and lower through holes is provided on the upper and lower right sides of the front end surface of the grinding stone carrying plate 2, which is convenient for flipping the left end of the connecting rod 8 The semicircular head is installed through a fixed shaft, and the welding nozzle grinding stone 3 in the left and right directions is inserted into the dovetail groove of the grinding stone bearing plate 2, which is convenient for inserting the welding nozzle grinding stone 3 into the limit position. The middle of the front end surface of the welding nozzle grinding stone 3 is provided with a dovetail strip in the left and right directions, which is convenient for fitting with the dovetail groove of the grinding stone bearing plate 2. The middle of the front end surface of the dovetail strip of the welding nozzle grinding stone 3 is provided with an insertion blind hole, which is convenient for inserting the grinding stone anti-falling column 4 into the interior. The threaded hole of the grinding stone bearing plate 2 is equipped with a grinding stone anti-falling column 4 in the front and rear directions, which is convenient for preventing the welding nozzle grinding stone 3 from falling off. A threaded column is provided behind the grinding stone anti-falling column 4, which is convenient for threaded installation. The front end surface of the threaded column of the grinding stone anti-falling column 4 is provided with a regular hexagonal prism, which is convenient for rotation and disassembly by tools.

[0029] Among them, the semicircular head block of the grinding stone carrier plate 2 is equipped with a flip carrier plate 5 in the front and rear directions through a fixed axis, which is convenient for the grinding stone carrier plate 2 to be flipped. The upper and lower rear end surfaces of the flip carrier plate 5 are provided with semicircular head plates with upper and lower through holes, which is convenient for the grinding stone carrier plate 2 to be installed through the fixed axis. The middle of the flip carrier plate 5 is provided with left and right through bearing holes, which is convenient for the rotation adjustment rod 6 to be installed through the bearing. The front end of the flip carrier plate 5 is provided with left and right through threaded holes, which is convenient for being installed on the external feed screw through threads. The inside of the bearing hole of the flip carrier plate 5 is equipped with a left and right rotation adjustment rod 6 through a bearing, which is convenient for the rotation adjustment rod 6 to rotate. The outer circumference of the rotation adjustment rod 6 is provided with a thread, which is convenient for adjusting the moving block 7 to be installed through the thread. The left end face of the rotation adjustment rod 6 is provided with a fixed column, which is convenient for installation through the bearing. The right end face of the rotation adjustment rod 6 is provided with a regular hexagon The slot is convenient for rotation and adjustment by tools. The outer circumference of the rotation adjustment rod 6 is installed with an adjusting moving block 7 in the front and rear directions through a thread, which makes it convenient for the adjusting moving block 7 to move left and right through thread engagement. The upper and lower rear end surfaces of the adjusting moving block 7 are provided with semicircular head plates with upper and lower through holes, which makes it convenient for the flip linkage rod 8 to be installed through the fixed shaft. The middle of the adjusting moving block 7 is provided with a left and right threaded hole, which makes it convenient for the rotation adjustment rod 6 to be installed through the thread. The flip linkage rod 8 in the left and right directions is installed between the semicircular head plates of the adjusting moving block 7 through the fixed shaft, which makes it convenient for the flip linkage rod 8 to be flipped. Both ends of the flip linkage rod 8 are provided with semicircular heads with upper and lower through holes, which makes it convenient for the flip linkage rod 8 to be installed through the fixed shaft. The semicircular head at the left end of the flip linkage rod 8 is installed between the semicircular head plates of the grinding stone bearing plate 2 through the fixed shaft, which makes it convenient for the grinding stone bearing plate 2 to be flipped and tilted.

[0030] The specific usage and function of this embodiment are as follows:

[0031] In the present utility model, Figure 1As shown, the left rear side of the device body 1 is the welding nozzle. At this time, the rear end face of the welding nozzle grinding stone 3 is tangent to the conical surface of the welding nozzle. Note that the left end of the welding nozzle can be clamped by the chuck, thereby realizing the rotation of the welding nozzle, and the flip carrier plate 5 can be installed on the external feed screw through a thread, so that the flip carrier plate 5 can be adjusted by thread engagement to the left and right; when the welding nozzle grinding stone 3 is disassembled, the grinding stone anti-detachment column 4 is rotated by a tool to engage with the grinding stone carrier plate 2 thread, so that the grinding stone anti-detachment column 4 moves forward through the thread engagement, and the rear end of the grinding stone anti-detachment column 4 moves forward and disengages from the blind hole of the welding nozzle grinding stone 3, thereby releasing the grinding stone anti-detachment column 4 from the anti-detachment of the welding nozzle grinding stone 3, and then the welding nozzle is ground. The stone 3 can be pushed left or right out of the dovetail groove of the grinding stone carrying plate 2; when the inclination angle of the welding nozzle grinding stone 3 is adjusted, the tool is rotated forward to rotate the rotary adjusting rod 6 and the adjusting moving block 7 is threadedly engaged, so that the adjusting moving block 7 moves to the left through the threaded engagement, and the right end of the flip connecting rod 8 is driven to move synchronously to the left by the adjusting moving block 7, thereby causing the left end of the flip connecting rod 8 to flip backward, and the grinding stone carrying plate 2 is pushed to flip backward synchronously by the flip connecting rod 8, and the welding nozzle grinding stone 3 is carried by the grinding stone carrying plate 2 and flipped backward synchronously, thereby realizing the adjustment of the inclination angle of the welding nozzle grinding stone 3, and the reverse rotation of the rotary adjusting rod 6 is for the adjustment of the inclination angle of the welding nozzle grinding stone 3.

[0032] Example 2:

[0033] The difference from Example 1 is that the regular hexagonal prism of the grinding stone anti-detachment column 4 can also be set as a regular heptagonal prism, so that the grinding stone anti-detachment column 4 can only be rotated by a special tool that cooperates with the regular heptagonal prism, preventing non-staff from rotating and disassembling the grinding stone anti-detachment column 4.

[0034] Example 3:

[0035] The difference from Example 1 is that the regular hexagonal groove of the rotation adjustment rod 6 can also be set as a regular heptagonal groove, so that the rotation adjustment rod 6 can only be rotated by a special tool that cooperates with the regular heptagonal groove, preventing non-staff from rotating and adjusting the rotation adjustment rod 6.

Claims

1. A welding nozzle processing device based on a semi-automatic arc welding machine, characterized in that: The invention comprises a device body (1); the device body (1) is provided with a grinding stone bearing plate (2), a dovetail groove penetrating left and right is provided in the middle of the rear end face of the grinding stone bearing plate (2), a threaded hole penetrating front and back is provided in the middle of the dovetail groove of the grinding stone bearing plate (2), a semicircular head block with upper and lower through holes is provided at the left end of the front end face of the grinding stone bearing plate (2), and semicircular head plates with upper and lower through holes are provided on the upper and lower right sides of the front end face of the grinding stone bearing plate (2), a welding nozzle grinding stone (3) is inserted into the dovetail groove of the grinding stone bearing plate (2), a dovetail strip in the left and right directions is provided in the middle of the front end face of the welding nozzle grinding stone (3), an insertion blind hole is provided in the middle of the dovetail strip front end face of the welding nozzle grinding stone (3), a grinding stone anti-slip column (4) is installed in the threaded hole of the grinding stone bearing plate (2), a threaded column is provided at the rear of the grinding stone anti-slip column (4), and a regular hexagonal prism is provided on the front end face of the threaded column of the grinding stone anti-slip column (4).

2. A welding nozzle processing device based on a semi-automatic arc welding machine as claimed in claim 1, characterized in that: A flip bearing plate (5) is mounted on the semicircular head block of the grinding stone bearing plate (2) via a fixed shaft, and semicircular head plates with upper and lower through holes are provided on the upper and lower rear end surfaces of the flip bearing plate (5).

3. A welding nozzle processing device based on a semi-automatic arc welding machine as claimed in claim 2, characterized in that: A bearing hole is provided in the middle of the flip bearing plate (5) and extends through the plate to the left and right. A threaded hole is provided at the front end of the flip bearing plate (5) and extends through the plate to the left and right.

4. A welding nozzle processing device based on a semi-automatic arc welding machine as claimed in claim 3, characterized in that: A rotation adjustment rod (6) is installed inside the bearing hole of the flip bearing plate (5) via a bearing, and a thread is provided on the outer circumference of the rotation adjustment rod (6).

5. A welding nozzle processing device based on a semi-automatic arc welding machine as claimed in claim 4, characterized in that: The left end surface of the rotating adjustment rod (6) is provided with a fixing column, and the right end surface of the rotating adjustment rod (6) is provided with a regular hexagonal groove.

6. A welding nozzle processing device based on a semi-automatic arc welding machine as claimed in claim 5, characterized in that: The outer circumference of the rotary adjustment rod (6) is provided with an adjustment moving block (7) through a thread. The rear end surface of the adjustment moving block (7) is provided with a semicircular head plate with upper and lower through holes. The middle of the adjustment moving block (7) is provided with a threaded hole that penetrates left and right.

7. A welding nozzle processing device based on a semi-automatic arc welding machine as claimed in claim 6, characterized in that: A flip linkage rod (8) is installed between the semicircular head plates of the adjusting moving block (7) via a fixed shaft. Both ends of the flip linkage rod (8) are provided with semicircular heads with upper and lower through holes. The semicircular head at the left end of the flip linkage rod (8) is installed between the semicircular head plates of the grinding stone bearing plate (2) via a fixed shaft.