Aluminum casting polishing machine
By designing an aluminum casting polishing machine, using a servo motor to drive the screw and oil cylinder structure, combining the polishing cylinder and agitating paddle, semi-automatic polishing of aluminum castings is achieved, which solves the problem of low polishing efficiency of manual handheld tools and improves large-scale production capacity and labor efficiency.
Patent Information
- Application Number
- CN202421980572.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The existing aluminum casting polishing method relies on manual handheld tools, and the polishing efficiency is low and cannot meet the needs of large-scale production.
Aluminum casting polishing machine is designed, using a servo motor to drive the screw and slide structure, combining the oil cylinder and polishing cylinder to realize semi-automatic polishing of aluminum castings. Through the cooperation of the servo motor and the oil cylinder, the aluminum castings are soaked and moved in the polishing liquid, and combined with the use of a stirring paddle, the polishing efficiency is improved.
The semi-automated polishing treatment of aluminum castings is realized, the polishing efficiency is improved, the labor intensity is liberated, and the waste liquid is centrally processed through the waste liquid collection box, which is compact and easy to maintain.
Smart Images

Figure CN223186286U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum casting polishing auxiliary devices, in particular to an aluminum casting polishing machine. Background Art
[0002] Automotive aluminum castings refer to devices made of pure aluminum or aluminum alloys obtained by casting. During the production process of automotive aluminum castings, their surfaces need to be polished to reduce the surface roughness of the automotive aluminum castings and obtain a bright and smooth surface. The polishing of automotive aluminum castings requires a polishing device, which is used to polish the automotive aluminum castings.
[0003] The existing aluminum casting polishing method is that the staff polishes one by one manually with a handheld polishing tool, which has low polishing efficiency and cannot meet the polishing production needs of large quantities of aluminum castings. Therefore, it is particularly important to design an aluminum casting polishing machine to solve the above technical problems. Utility Model Content
[0004] The utility model aims to solve the problem that the existing aluminum casting polishing method requires workers to polish one by one manually with a handheld polishing tool, which has low polishing efficiency and cannot meet the polishing production needs of large quantities of aluminum castings. An aluminum casting polishing machine is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an aluminum casting polishing machine, comprising a bracket, a limit frame symmetrically installed in the bracket, a screw rod rotatably connected to the limit frame, a servo motor fixedly connected to the servo motor, a rotor rotatably connected to the rotor, the rotor is communicated with the screw rod, a slider is threadedly connected to the screw rod, the bottom of the slider is fixedly connected to an oil cylinder, a slide rod is slidably connected to the oil cylinder, a polishing cylinder is provided below the oil cylinder, the bottom of the slide rod is fixedly connected to a working seat, the working seat is evenly provided with hanging rings, and the aluminum casting is movably connected to the hanging rings.
[0006] Preferably, a liquid inlet is fixedly connected to the polishing cylinder, and the liquid inlet is supplied with polishing liquid.
[0007] Preferably, the size of the working seat is smaller than that of the polishing cylinder.
[0008] Preferably, the bottom of the polishing cylinder is fixedly connected to a driving motor, a rotating shaft is rotatably connected to the driving motor, and a stirring paddle is fixedly connected to the rotating shaft.
[0009] Preferably, a waste liquid collection box is installed on the right side of the polishing cylinder, and a working distance is left between the waste liquid collection box and the polishing cylinder.
[0010] Compared with the prior art, the advantages and positive effects of the present invention are:
[0011] 1. In the utility model, during use, a bracket structure is installed above the polishing cylinder, and a screw rod, a slider and a limit frame assembly structure for driving the left and right sliding are installed on the bracket structure. The slider is driven to slide on the screw rod, thereby driving the oil cylinder structure below the slider to slide and adjust. When the oil cylinder moves to the position just above the polishing cylinder, the oil cylinder drives the slide rod to drive the working seat to move into the polishing cylinder until the aluminum casting is completely immersed in the polishing liquid. After a period of time, the aluminum casting is reset by the oil cylinder, and then the servo motor drives the screw rod to drive the slider to continue sliding on the screw rod. The semi-automatic polishing process of the aluminum casting is completed by moving the aluminum casting until the aluminum casting moves to the upper position of the waste liquid collection box. Compared with the conventional method of polishing one by one by hand by the staff using tools, the technical solution adopted by the utility model realizes the semi-automatic polishing process of the aluminum casting, liberates the labor intensity of the staff, and can meet the polishing processing needs of large quantities of aluminum castings. The overall structure is compact and easy for the staff to install and maintain, which solves the problem that the existing aluminum casting polishing method requires the staff to polish one by one manually with polishing tools, has low polishing efficiency, and cannot meet the polishing production needs of large quantities of aluminum castings.
[0012] 2. In the present invention, during use, the provision of a waste liquid collection box facilitates the centralized collection and treatment of waste liquid dripping from the polished aluminum casting during the drying process. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is an overall diagram of the aluminum casting polishing machine of the utility model;
[0014] Figure 2 This is a diagram of the aluminum casting polishing machine of the utility model in the state of drying aluminum castings;
[0015] Legend: 1. Bracket; 101. Limiting frame; 102. Screw rod; 103. Servo motor; 104. Rotor; 2. Slider; 3. Cylinder; 301. Slide rod; 302. Work seat; 303. Lifting ring; 304. Aluminum casting; 305. Liquid inlet; 306. Drive motor; 307. Rotating shaft; 308. Agitator; 4. Polishing cylinder; 5. Waste liquid collection box. DETAILED DESCRIPTION
[0016] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0017] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0018] The utility model provides an aluminum casting polishing machine, comprising a bracket 1, a limit frame 101 is symmetrically installed in the bracket 1, a screw rod 102 is rotatably connected to the limit frame 101, a servo motor 103 is fixedly connected to the bracket 1, a rotor 104 is rotatably connected to the servo motor 103, the rotor 104 is connected to the screw rod 102, a slider 2 is threadedly connected to the screw rod 102, the bottom of the slider 2 is fixedly connected to the oil cylinder 3, and the oil cylinder 3 is slidably connected to the slider. Rod 301, a polishing cylinder 4 is provided below the oil cylinder 3, a working seat 302 is fixedly connected to the bottom of the sliding rod 301, the size of the working seat 302 is smaller than that of the polishing cylinder 4, and hanging rings 303 are evenly distributed on the working seat 302, and an aluminum casting 304 is movably connected to the hanging ring 303. The bottom of the polishing cylinder 4 is fixedly connected to a driving motor 306, and a rotating shaft 307 is rotatably connected to the driving motor 306, and a stirring paddle 308 is fixedly connected to the rotating shaft 307.
[0019] When the aluminum casting 304 polishing machine is actually used, the aluminum casting 304 structure to be polished is installed on the hanging ring 303, and then the servo motor 103 drives the rotor 104 to start working, driving the screw rod 102 to rotate in the limit frame 101. The screw rod 102 is threadedly connected to the slider 2. When the screw rod 102 rotates, it drives the slider 2 to slide on the screw rod 102 and gradually moves to the upper position of the polishing cylinder 4. When it moves to the top of the polishing cylinder 4, the servo motor 103 stops driving, and then the oil cylinder 3 drives the slide rod 301 to drive the working seat 302 to move toward the polishing seat until the aluminum casting 304 is completely immersed in the polishing cylinder 4. In the polishing liquid, the polishing cylinder 4 is provided with a liquid inlet 305 for replenishing the polishing liquid to the polishing cylinder 4, and then the driving motor 306 at the bottom of the polishing cylinder 4 drives the stirring paddle 308 to rotate through the rotating shaft 307, so that the polishing liquid in the polishing cylinder 4 can be fully disturbed, and the aluminum casting 304 is fully immersed, thereby improving the polishing efficiency of the aluminum casting 304. Then, a staff member drives the oil cylinder 3 to drive the slide bar 301 upward until the aluminum casting 304 is separated from the polishing cylinder 4. At this time, the servo motor 103 works again through the relevant components to drive the slider 2 to continue sliding on the screw rod 102 until the aluminum casting 304 reaches the waste liquid. Above the collection box 5, after standing for a period of time, the aluminum castings 304 are removed one by one, and the bracket 1 structure is installed at the upper position of the polishing cylinder 4, and then the screw rod 102, slider 2 and limit frame 101 assembly structure for driving the left and right sliding are installed on the bracket 1 structure, and the slider 2 is driven to slide on the screw rod 102, thereby driving the oil cylinder 3 structure below the slider 2 to slide and adjust. When the oil cylinder 3 moves to the position just above the polishing cylinder 4, the oil cylinder 3 drives the slide rod 301 to drive the working seat 302 to move into the polishing cylinder 4 until the aluminum casting 304 is completely immersed in the polishing liquid. After a period of time , and then the oil cylinder 3 drives the aluminum casting 304 to reset, and then the servo motor 103 drives the screw rod 102 to drive the slider 2 to continue sliding on the screw rod 102 until the aluminum casting 304 moves to the upper position of the waste liquid collection box 5, completing the semi-automatic polishing process of the aluminum casting 304. Compared with the conventional method of polishing one by one by hand by the staff, the technical solution adopted by the utility model realizes the semi-automatic polishing process of the aluminum casting 304, liberates the labor intensity of the staff, can meet the polishing processing needs of large quantities of aluminum castings 304, and the overall structure is compact and easy for the staff to install and maintain.
[0020] like Figure 1-2 As shown, the polishing cylinder 4 is fixedly connected with a liquid inlet 305, and the liquid inlet 305 is supplied with polishing liquid. A waste liquid collection box 5 is installed on the right side of the polishing cylinder 4, and a working distance is left between the waste liquid collection box 5 and the polishing cylinder 4.
[0021] The effect achieved by the entire embodiment 1 is that, during use, the provision of the waste liquid collection box 5 facilitates the centralized collection and treatment of waste liquid dripping from the polished aluminum casting 304 during the drying process.
[0022] Working principle: The aluminum casting structure to be polished is installed on the hanging ring, and then the servo motor drives the rotor to start working and drive the screw to rotate in the limit frame. The screw is threaded and connected to the slider. The rotation of the screw drives the slider to slide on the screw and gradually move to the upper position of the polishing cylinder. When it moves to the top of the polishing cylinder, the servo motor stops driving, and then the oil cylinder drives the slide rod to drive the working seat to move toward the polishing seat until the aluminum casting is completely immersed in the polishing liquid in the polishing cylinder. The polishing cylinder is provided with a liquid inlet for replenishing the polishing liquid to the polishing cylinder. Then the driving motor at the bottom of the polishing cylinder drives the stirring paddle to rotate through the rotating shaft, so that the polishing liquid in the polishing cylinder can be fully disturbed, and the aluminum casting is fully immersed, thereby improving the polishing efficiency of the aluminum casting. Then a staff member drives the oil cylinder to drive the slide rod upward until the aluminum casting is separated from the polishing cylinder. At this time, the servo motor works again to drive the slider to continue sliding on the screw rod through the relevant components until the aluminum casting reaches the top of the waste liquid collection box. After standing for a period of time, the aluminum castings are removed one by one.
Claims
1. An aluminum casting polishing machine, comprising a bracket (1), wherein a limiting frame (101) is symmetrically installed in the bracket (1), and a screw rod (102) is rotatably connected to the limiting frame (101), characterized in that: The bracket (1) is fixedly connected to a servo motor (103), the servo motor (103) is rotatably connected to a rotor (104), the rotor (104) is connected to the screw rod (102), the screw rod (102) is threadedly connected to a slider (2), the bottom of the slider (2) is fixedly connected to an oil cylinder (3), the oil cylinder (3) is slidably connected to a slide rod (301), a polishing cylinder (4) is provided below the oil cylinder (3), the bottom of the slide rod (301) is fixedly connected to a working seat (302), the working seat (302) is evenly distributed with hanging rings (303), and the hanging rings (303) are movably connected to an aluminum casting (304).
2. The aluminum casting polishing machine according to claim 1, characterized in that: A liquid inlet (305) is fixedly connected to the polishing cylinder (4), and the liquid inlet (305) is supplied with polishing liquid.
3. The aluminum casting polishing machine according to claim 1, characterized in that: The size of the working seat (302) is smaller than the size of the polishing cylinder (4).
4. The aluminum casting polishing machine according to claim 1, characterized in that: The bottom of the polishing cylinder (4) is fixedly connected to a driving motor (306), a rotating shaft (307) is rotatably connected to the driving motor (306), and a stirring paddle (308) is fixedly connected to the rotating shaft (307).
5. The aluminum casting polishing machine according to claim 1, characterized in that: A waste liquid collection box (5) is installed on the right side of the polishing cylinder (4), and a working distance is left between the waste liquid collection box (5) and the polishing cylinder (4).