Guide rail detection clamp

By using a combined design of spring and rubber blocks in the guide rail detection fixture, combined with a linear motor and a pumping device, the problems of cumbersome fixation and low detection accuracy of the existing guide rail detection fixture are solved, and fast clamping and efficient detection are achieved.

CN223186495UActive Publication Date: 2025-08-05NINGBO FENGQING AUTO PARTS CO LTD
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Patent Information

Application Number
CN202422333706.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-08-05
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

Existing guide rail detection fixtures are cumbersome to operate when fixing guide rails of different sizes, which increases detection time and may cause rail deformation.

Method used

The first spring fixedly connected to the inner wall of the limit block and the rubber block fixed to the inner end of the support rod are adopted to achieve rapid clamping and fixation of guide rails of different sizes, and at the same time, the rubber blocks reduce the extrusion deformation of the guide rails by the clamp; combined with the rollers driven by linear motors and the air extraction device, efficient detection and impurity removal are achieved.

Benefits of technology

Quick clamping and fixing of guide rails of different sizes is achieved, which reduces detection time and prevents the guide rail from deforming through rubber blocks. The air extraction device removes impurities, improving detection accuracy and reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of guide rail production detection, and particularly relates to a guide rail detection clamp which comprises an operation table. A plurality of groups of limiting blocks are fixedly connected to the top of the operation table; a plurality of limiting holes are formed in the limiting block; a supporting rod is slidably connected into the limiting hole. A plurality of first springs are fixedly connected to the inner side walls of the limiting blocks; the supporting rod is located in the first spring. The end part of the first spring is fixedly connected with a rubber block; the rubber block is fixedly connected with the end part of the supporting rod; the other end of the supporting rod is fixedly connected with a pull rod; a conveying belt is mounted at the top of the operation table; a detection assembly is arranged at the top of the operation table; the first springs are fixedly connected to the inner side walls of the limiting blocks, and the rubber blocks are fixedly connected to the inner side ends of the supporting rods, so that the guide rails needing to be detected can be clamped, the guide rails of different sizes can be clamped and fixed, and the time required for detecting and fixing the guide rails of different sizes is shortened.
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Description

Technical Field

[0001] The utility model relates to the field of guide rail production detection, in particular to a guide rail detection fixture. Background Art

[0002] The guide rail inspection fixture is an important tool for precise measurement and inspection during the guide rail production process or after installation. It is a device specially designed to detect various parameters of the guide rail. It ensures that the accuracy, quality and performance of the guide rail meet the design requirements.

[0003] The guide rail inspection fixture includes a base for providing a stable support platform to ensure the stability of the fixture during the inspection process, a clamping device to ensure that the guide rail does not move or deform during the inspection process and ensure the accuracy of the measurement results, and a measuring element for actually measuring various parameters of the guide rail.

[0004] Existing guide rail inspection fixtures generally fix the guide rails through clamping handles, fixing blocks, bolts and other components. During use and observation, it was found that when the device fixes guide rails of different sizes, the bolts need to be removed, which makes the fixing operation more cumbersome and increases the working time required for the fixture to detect and fix guide rails of different sizes.

[0005] Therefore, in order to solve the above problems, a guide rail detection device is proposed. Utility Model Content

[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0007] The technical solution adopted by the utility model to solve its technical problems is as follows: a guide rail detection fixture described in the utility model includes an operating table; a plurality of limit blocks are fixedly connected to the top of the operating table; a plurality of limit holes are opened on the limit blocks; a support rod is slidably connected inside the limit holes; a plurality of first springs are fixedly connected to the inner side wall of the limit block; the support rod is located inside the first spring; a rubber block is fixedly connected to the end of the first spring; the rubber block and the end of the support rod are in a fixed relationship; the other end of the support rod is fixedly connected to a pull rod; a conveyor belt is installed on the top of the operating table; and a detection component is provided on the top of the operating table; by fixing the first spring to the inner side wall of the limit block and the rubber block to the inner end of the support rod, the guide rail to be inspected can be clamped, and guide rails of different sizes can be clamped and fixed, reducing the time required for guide rails of different sizes. At the same time, by fixing the rubber block to the inner end of the support rod, deformation of the guide rail caused by excessive squeezing of the guide rail by the fixture can be reduced during the clamping process.

[0008] Preferably, the detection component includes a slide groove; a linear motor is installed inside the slide groove; the output end of the linear motor is fixedly connected to a support arm; the middle of the support arm is fixedly connected to a scale column; the bottom of the scale column is fixedly connected to a second spring; the bottom of the second spring is fixedly connected to a detection box; the scale column and the detection box are connected by a second spring; the detection box is a hollow structure; the second spring is located inside the detection box; the bottom of the detection box is rotatably connected to a roller, and when the roller rolls in the guide rail groove on the guide rail, the detection of the guide rail can be completed by observing the upper and lower position changes of the detection box. By observing the position changes of the detection box and the scale column when the roller rolls in the guide rail groove, the guide rail can be detected more conveniently and quickly.

[0009] Preferably, a pair of exhaust pipes are fixedly connected to the outer wall of the detection box; an exhaust box is fixedly connected to the bottom of the exhaust pipe; the exhaust pipe and the exhaust box are connected, and when the guide rail is transported by a conveyor belt, debris, dust and other impurities will remain on the surface. When the roller rolls in the guide rail groove, an exhaust device is connected to the exhaust pipe. When the roller rolls, the impurities in the guide rail groove are adsorbed and collected by the exhaust box, thereby reducing the contamination of the guide rail caused by impurities remaining in the guide rail groove.

[0010] Preferably, a plurality of brushes are fixedly connected to the bottom of the detection box; the brushes are located between the detection box and the roller, and the roller surface is cleaned by the brushes to reduce the deviation of the guide rail detection accuracy caused by impurities adhering to the roller surface.

[0011] Preferably, a fixing plate is fixedly connected to the top of the adjacent limit block; an air inlet pipe is connected to the fixing plate; a plurality of air outlet holes are opened in the middle of the fixing plate; the air outlet holes are connected to the air inlet pipe, and normal temperature gas is injected into the air inlet pipe and blown toward the guide rail through the air outlet holes, thereby reducing the temperature change of the guide rail itself during detection, causing the metal to expand and contract due to heat, thereby causing the detection result to be inaccurate.

[0012] Preferably, a cleaning block is slidably connected to the fixed plate; the cleaning blocks are arranged in a corresponding group, and the dust attached to the surface of the air outlet can be cleaned by sliding the cleaning block, thereby reducing the clogging of the air outlet due to dust accumulation.

[0013] The utility model is beneficial in that:

[0014] 1. The guide rail detection fixture described in the utility model is capable of clamping the guide rail to be inspected by fixing a first spring on the inner side wall of the limit block and a rubber block on the inner end of the support rod. It can clamp and fix guide rails of different sizes, reducing the impact of the inability to fix guide rails of different sizes on the inspection results of the guide rails.

[0015] 2. The guide rail inspection fixture described in the present invention absorbs and collects metal debris in the guide rail groove through an exhaust box, thereby reducing the damage to the guide rail caused by metal debris remaining in the guide rail groove. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 It is a schematic diagram of the main body of the utility model;

[0018] Figure 2 This is a schematic structural diagram of the roller in the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the air extraction pipe in the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the brush in the utility model;

[0021] Figure 5 This is a schematic structural diagram of the fixing plate in the present utility model;

[0022] Figure 6 It is a structural diagram of the detection box in the utility model.

[0023] Legend: 1. Operating table; 11. Limit block; 12. Limit hole; 13. Support rod; 14. First spring; 15. Rubber block; 16. Pull rod; 17. Conveyor belt; 18. Detection component; 2. Slide; 21. Linear motor; 22. Support arm; 23. Scale column; 24. Second spring; 25. Detection box; 26. Roller; 3. Exhaust pipe; 31. Exhaust box; 4. Brush; 5. Fixed plate; 51. Inlet pipe; 52. Air outlet; 6. Cleaning block. DETAILED DESCRIPTION

[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Specific examples are given below.

[0026] like Figures 1 to 6 As shown, a guide rail detection fixture described in an embodiment of the present invention includes an operating table 1, and multiple groups of limit blocks 11 are fixed to the top of the operating table 1; multiple limit holes 12 are opened on the limit blocks 11; a support rod 13 is slidably connected inside the limit holes 12; multiple first springs 14 are fixed to the side walls of the limit blocks 11; the support rod 13 is located inside the first spring 14; the end of the first spring 14 is fixedly connected to a rubber block 15; the rubber block 15 and the end of the support rod 13 are in a fixed relationship; the other end of the support rod 13 is fixedly connected to a pull rod 16; a conveyor belt 17 is installed on the top of the operating table 1; a detection component 18 is provided on the top of the operating table 1; when working, the pull rod 16 is pulled first, and the movement of the pull rod 16 drives the support rod 13 to move, and the support rod 13 drives The rubber block 15 moves, and under the action of the first spring 14, the rubber block 15 moves to the specified position, and the guide rail to be inspected is placed on the conveyor belt 17. Then the pull rod 16 is released, and under the action of the first spring 14, the rubber block 15 clamps the guide rail to be inspected, and finally the guide rail can be inspected by the detection component 18; by fixing the first spring 14 on the inner wall of the limit block 11 and fixing the rubber block 15 on the inner end of the support rod 13, the guide rail to be inspected can be clamped, and guide rails of different sizes can be clamped and fixed, reducing the working time required for fixing guide rails of different sizes. At the same time, by fixing the rubber block 15 on the inner end of the support rod 13, the deformation of the guide rail caused by excessive squeezing of the clamp on the guide rail can be reduced during the clamping of the guide rail.

[0027] like Figures 2 to 6 As shown, the detection assembly 18 includes a slide 2; the slide 2 is located on the top of the operating table 1; a linear motor 21 is installed inside the slide 2; the output end of the linear motor 21 is fixedly connected to a support arm 22; a scale column 23 is fixedly connected to the middle of the support arm 22; a second spring 24 is fixedly connected to the bottom of the scale column 23; a detection box 25 is fixedly connected to the bottom of the second spring 24; the scale column 23 and the detection box 25 are connected through the second spring 24; the detection box 25 is a hollow structure; the second spring 24 is located inside the detection box 25; the bottom of the detection box 25 is rotatably connected to a roller 26, which places the guide rail on the conveyor belt 17 When the linear motor 21 is clamped, the linear motor 21 drives the support arm 22 fixed to its output end to move, and the support arm 22 drives the scale column 23 to move accordingly. When the scale column 23 moves to the specified position, the roller 26 fixed to the bottom of the detection box 25 contacts the guide rail groove on the guide rail. Under the action of the second spring 24, the detection box 25 can move up and down. When the roller 26 rolls in the guide rail groove on the guide rail, the detection of the guide rail can be completed by observing the up and down position changes of the detection box 25. By observing the position changes of the detection box 25 and the scale column 23 when the roller 26 rolls in the guide rail groove, the guide rail can be detected more conveniently and quickly.

[0028] like Figures 3 to 6 As shown, a pair of exhaust pipes 3 are fixedly connected to the outer wall of the detection box 25; an exhaust box 31 is fixedly connected to the bottom of the exhaust pipe 3; the exhaust pipe 3 and the exhaust box 31 are in a communicating relationship. When the guide rail is transported by the conveyor belt 17, debris, dust and other impurities will remain on the surface. When the roller 26 rolls in the guide rail groove, an exhaust device is connected to the exhaust pipe 3. When the roller 26 rolls, the impurities in the guide rail groove are adsorbed and collected by the exhaust box 31, thereby reducing the contamination of the guide rail caused by impurities remaining in the guide rail groove.

[0029] like Figures 4 to 6 As shown, a plurality of brushes 4 are fixedly connected to the bottom of the detection box 25; the brushes 4 are located between the detection box 25 and the roller 26. When the roller 26 rolls in the guide rail groove, the vacuum box 31 absorbs the impurities in the guide rail groove, and a small amount of fine impurities that are not absorbed will be crushed by the roller 26 and attached to the surface of the roller 26. At this time, the surface of the roller 26 is cleaned by the brush 4, thereby reducing the deviation of the guide rail detection accuracy caused by impurities adhering to the surface of the roller 26.

[0030] like Figure 5 As shown, a fixing plate 5 is fixed to the top of the adjacent limit block 11; an air inlet pipe 51 is connected to the fixing plate 5; a plurality of air outlet holes 52 are opened in the middle of the fixing plate 5; when the guide rail reaches the top of the operating table 1 through the conveyor belt 17, its surface temperature will be greatly different from the room temperature due to processing reasons. When the guide rail is inspected, normal temperature gas is injected into the air inlet pipe 51, and the gas is blown toward the guide rail through the air outlet holes 52 through the inside of the fixing plate 5. By injecting normal temperature gas into the air inlet pipe 51 and blowing it to the guide rail through the air outlet holes 52, the temperature change of the guide rail itself during inspection, which causes the thermal expansion and contraction of the metal, thereby causing the inspection result to be inaccurate.

[0031] like Figure 5 As shown, a cleaning block 6 is slidably connected to the fixed plate 5; the cleaning block 6 is a set of corresponding settings. When the air outlet 52 continues to work for a period of time, the sliding cleaning block 6 can clean the dust attached to the surface of the air outlet 52, reducing the situation where the air outlet 52 is blocked due to dust accumulation.

[0032] Working principle: First pull the pull rod 16, and the movement of the pull rod 16 drives the support rod 13 to move, and the support rod 13 drives the rubber block 15 to move. Under the action of the first spring 14, the rubber block 15 moves to the specified position, and the guide rail to be inspected is placed on the conveyor belt 17. Then release the pull rod 16, and under the action of the first spring 14, the rubber block 15 clamps the guide rail to be inspected. Finally, the guide rail can be inspected by the inspection component 18. A spring 14 is provided. A rubber block 15 is fixed to the inner wall of the support rod 13. The guide rail to be tested is clamped. When the guide rail is placed on the conveyor belt 17 and clamped, the linear motor 21 is started. The linear motor 21 drives the support arm 22 fixed to its output end to move. The support arm 22 drives the scale column 23 to move accordingly. When the scale column 23 moves to the specified position, the roller 26 fixed to the bottom of the detection box 25 contacts the guide rail groove on the guide rail. Under the action of the second spring 24, the detection box 25 can move up and down. When the roller 26 rolls in the guide rail groove on the guide rail, the inspection of the guide rail can be completed by observing the changes in the upper and lower positions of the detection box 25. When the roller 26 rolls in the guide rail groove, the air extraction device is connected to the air extraction pipe 3. When the roller 26 rolls, the impurities in the guide rail groove are adsorbed and collected by the air extraction box 31. When the roller 26 rolls in the guide rail groove, the air extraction box 31 adsorbs the impurities in the guide rail groove. A small amount of fine impurities that are not adsorbed will be crushed by the roller 26 and attached to the surface of the roller 26. At this time, the brush 4 The surface of the roller 26 is cleaned, and when the guide rail is inspected, room temperature gas is injected into the air inlet pipe 51. The gas passes through the inside of the fixed plate 5 and is blown toward the guide rail through the air outlet 52. By injecting room temperature gas into the air inlet pipe 51 and blowing it through the air outlet 52 to the guide rail, the temperature change of the guide rail itself during inspection, which causes the thermal expansion and contraction of the metal, is reduced. After the air outlet 52 has been working for a period of time, the dust attached to the surface of the air outlet 52 can be cleaned by sliding the cleaning block 6, thereby reducing the blockage of the air outlet 52 due to dust accumulation.

[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A guide rail inspection fixture, comprising an operating table (1); characterized in that: The top of the operating table (1) is fixed with multiple groups of limit blocks (11); the limit blocks (11) are provided with multiple limit holes (12); the limit holes (12) are slidably connected with support rods (13); the inner side walls of the limit blocks (11) are fixed with multiple first springs (14); the support rods (13) are located inside the first springs (14); the ends of the first springs (14) are fixed with rubber blocks (15); the rubber blocks (15) and the ends of the support rods (13) are in a fixed connection; the other end of the support rods (13) is fixed with a pull rod (16); a conveyor belt (17) is installed on the top of the operating table (1); and a detection component (18) is provided on the top of the operating table (1).

2. The guide rail detection fixture according to claim 1, characterized in that: The detection component (18) includes a slide (2); the slide (2) is located on the top of the operating table (1); a linear motor (21) is installed inside the slide (2); the output end of the linear motor (21) is fixedly connected to a support arm (22); a scale column (23) is fixedly connected to the middle of the support arm (22); a second spring (24) is fixedly connected to the bottom of the scale column (23); a detection box (25) is fixedly connected to the bottom of the second spring (24); the scale column (23) and the detection box (25) are connected through the second spring (24); the detection box (25) is a hollow structure; the second spring (24) is located inside the detection box (25); and a roller (26) is rotatably connected to the bottom of the detection box (25).

3. The guide rail detection fixture according to claim 2, characterized in that: A pair of air extraction pipes (3) are fixedly connected to the outer side wall of the detection box (25); an air extraction box (31) is fixedly connected to the bottom of the air extraction pipes (3); and the air extraction pipes (3) and the air extraction box (31) are in a communicating relationship.

4. The guide rail detection fixture according to claim 3, characterized in that: A plurality of brushes (4) are fixedly connected to the bottom of the detection box (25); the brushes (4) are located between the detection box (25) and the roller (26).

5. The guide rail detection fixture according to claim 4, characterized in that: A fixing plate (5) is fixedly connected to the top of the adjacent limiting block (11); an air inlet pipe (51) is connected to the fixing plate (5); a plurality of air outlet holes (52) are opened in the middle of the fixing plate (5); and the air outlet holes (52) are in communication with the air inlet pipe (51).

6. The guide rail detection fixture according to claim 5, characterized in that: The fixing plate (5) is slidably connected to a cleaning block (6); the cleaning blocks (6) are arranged in a group corresponding to each other.