Liquid storage cotton cutting mechanism and discharging device

Through the coordinated design of the guide hole and the cutting blade, the problem of offset during the cutting process of the liquid storage cotton is solved, the flatness of the cut surface and dimensional accuracy are improved, the scrap rate and production cost are reduced, and it is suitable for the large-scale production of liquid storage cotton.

CN223186566UActive Publication Date: 2025-08-05SHENZHEN LIANG ECOLOGICAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422485363.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-05
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

The existing liquid storage cotton cutting device can easily lead to the deviation of the liquid storage cotton during the cutting process, resulting in uneven cutting surfaces or uneven lengths, increasing the scrap rate and production costs.

Method used

The coordinated design of the guide hole and the cutting blade ensures that the liquid storage cotton does not shift during the cutting process. Cutting is achieved through the vertical penetration of the guide hole and the cutting blade. Combined with the removable guide seat and cutting blade design, it reduces equipment wear and maintenance costs.

Benefits of technology

It improves the flatness and dimensional accuracy of the liquid storage cotton, reduces the scrap rate and production cost, and reduces the space occupied by the cutting mechanism, and has good application prospects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a liquid storage cotton cutting mechanism and a discharging device, and the cutting mechanism comprises a guide frame which is provided with guide holes distributed in rows and is used for guiding the discharging of liquid storage cotton; a cutting blade is arranged on the blade frame, so that the cutting blade is driven to penetrate through the guide hole in the direction perpendicular to the advancing direction of the liquid storage cotton, and the liquid storage cotton in the guide hole is cut off. The liquid storage cotton is ensured not to deviate in the cutting process through effective cooperation of the guide hole and the cutting blade, the section flatness and the size precision of the liquid storage cotton are effectively improved, the rejection rate and the production cost are reduced, meanwhile, the occupied space of the cutting mechanism is reduced through the combined structure, and the production efficiency is improved. And large-scale production of the liquid storage cotton can be realized. In addition, the device is simple in structure, low in cost, convenient to control and high in universality, and has a good application prospect.
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Description

Technical Field

[0001] The utility model relates to the technical field of liquid storage cotton production, in particular to a liquid storage cotton cutting mechanism and a discharging device. Background Art

[0002] Integrated liquid storage cotton (commonly known as cotton core rod, atomizing cotton core, filter cotton core, etc.) is a fiber bundle formed by combining multiple fine porous fiber threads. It is mainly used to achieve the slow release of stored liquid and guide filtration and other functions. It is currently widely used in daily necessities (such as aroma diffusers, car perfume holders, etc.), electronics (such as humidifiers, electronic cigarettes, sweepers, etc.), medical (such as pipettes, oxygen generators, humidification bottles, etc.) and other fields.

[0003] At present, the main preparation method of liquid storage cotton is the hot forming traction method, which requires the fiber threads to be grouped and transported to the hot melt channels of the heating furnace, so that each group of fiber threads is heated and bonded into a cotton core rod through the hot melt channel, and then the formed liquid storage cotton needs to be cut according to the set length.

[0004] Existing cutting devices usually use a knife holder and a knife head to cut the liquid storage cotton. However, during the cutting process, the liquid storage cotton is easily offset due to lateral force, resulting in uneven cross-section or uneven length of the liquid storage cotton, which invisibly increases the scrap rate and production costs. Summary of the Invention

[0005] Purpose of the invention: In view of the above-mentioned shortcomings, the utility model provides a liquid storage cotton cutting mechanism and a discharging device, which ensures that the liquid storage cotton will not be offset during the cutting process through the effective cooperation between the guide hole and the cutting blade, effectively improving product quality and reducing production costs.

[0006] Technical solution: To achieve the above purpose, the utility model provides a liquid storage cotton cutting mechanism, comprising:

[0007] A guide frame is provided with guide holes distributed in rows for guiding the discharge of the liquid storage cotton;

[0008] The blade holder is provided with a cutting blade, which drives the cutting blade to penetrate the guide hole in a direction perpendicular to the moving direction of the liquid storage cotton to cut the liquid storage cotton in the guide hole.

[0009] Specifically, the guide frame is provided with a blade groove perpendicular to the direction of travel of the liquid storage cotton, and the blade groove is adapted to the cutting blade so that the cutting blade can pass through the guide hole along the blade groove, thereby avoiding rigid collision between the cutting blade and the guide frame and reducing the wear rate of the equipment.

[0010] Specifically, the guide frame is provided with guide seats distributed at intervals, the guide holes are distributed on the guide seats, and the guide seats are detachably connected to the guide frame to facilitate the installation, removal and replacement of the guide seats.

[0011] Furthermore, the blade holder is provided with a U-shaped groove corresponding to the guide seat, and the cutting blade is detachably arranged in the corresponding U-shaped groove to facilitate the installation, removal and replacement of the cutting blade.

[0012] Specifically, a guide groove that is contracted along the traveling direction of the liquid storage cotton is provided upstream of the guide hole, thereby accurately guiding the liquid storage cotton into the guide hole.

[0013] Specifically, the liquid storage cotton cutting mechanism also includes:

[0014] a driving member, which is drivingly connected to the blade holder;

[0015] The guide piece is used to guide the movement of the blade holder.

[0016] In addition, the utility model also provides a liquid storage cotton discharging device, including a discharging part and a cutting part arranged in sequence along the material travel direction, wherein the discharging part is used to transport the formed liquid storage cotton to the cutting part, and then the liquid storage cotton is cut into a set length by the cutting part, and the cutting part adopts the above-mentioned liquid storage cotton cutting mechanism.

[0017] Specifically, the discharging portion includes a plurality of pairs of discharging rollers sequentially arranged along the direction of material travel, thereby realizing the traction and transportation of the formed liquid storage cotton.

[0018] Furthermore, the discharging portion also includes an adjusting mechanism for adjusting the discharging distance between each pair of discharging rollers to adapt to the production requirements of different types of liquid storage cotton.

[0019] Furthermore, a lawn belt is sleeved on the discharge roller, thereby improving the traction force on the liquid storage cotton.

[0020] Beneficial effects:

[0021] The effective coordination of the guide hole and the cutting blade ensures that the liquid-reservoir cotton does not deviate during the cutting process, effectively improving the flatness and dimensional accuracy of the cut surface of the liquid-reservoir cotton, reducing the scrap rate and production costs. Furthermore, the combined structure helps reduce the space occupied by the cutting mechanism, thereby facilitating the large-scale production of liquid-reservoir cotton. Furthermore, the utility model has a simple structure, low cost, easy control, high versatility, and good application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a structural diagram of the liquid storage cotton cutting mechanism in an embodiment of the present utility model;

[0023] Figure 2 This is a structural diagram of the guide seat in the embodiment of the utility model;

[0024] Figure 3This is a structural diagram of the liquid storage cotton discharging device in an embodiment of the present utility model;

[0025] The figure includes: 10. tooling bracket, 20. discharge part, 21. discharge roller, 22. servo motor, 23. mounting frame, 24. screw assembly, 25. synchronous belt mechanism, 30. cutting part, 31. guide frame, 32. guide seat, 33. guide hole, 34. blade slot, 35. blade holder, 36. U-shaped slot, 37. cutting blade, 38. driving part, 39. guide slot. DETAILED DESCRIPTION

[0026] In order to make the purpose, features, and advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative efforts shall fall within the scope of protection of the present invention.

[0027] Reference Figure 1 The utility model provides a liquid storage cotton cutting mechanism, comprising:

[0028] The guide frame 31 is provided with guide holes 33 distributed in a row for guiding the discharge of the liquid storage cotton;

[0029] The blade holder 35 is provided with a cutting blade 37 , which drives the cutting blade 37 to penetrate the guide hole 33 in a direction perpendicular to the moving direction of the liquid storage cotton to cut the liquid storage cotton in the guide hole 33 .

[0030] Among them, the guide hole 33 is preferably a circular hole, the aperture size of which is adapted to the formed liquid storage cotton, and the specific number and distribution position are adapted to the upstream hot melt channel; the cutting blade 37 can use a large blade, or a combination of multiple small blades, the number and distribution position of which can vertically penetrate the liquid storage cotton in each guide hole 33.

[0031] Specifically, the guide frame 31 is provided with a blade slot 34 perpendicular to the direction of travel of the liquid-reservoir cotton. The blade slot 34 is adapted to the cutting blade 37 so that the cutting blade 37 can pass through the guide hole 33 along the blade slot 34. On the one hand, this prevents the cutting blade 37 from rigidly colliding with the guide frame 31, greatly reducing the wear rate of the equipment. On the other hand, it ensures that the cutting blade 37 completely cuts through the liquid-reservoir cotton, effectively improving cutting efficiency and accuracy.

[0032] Preferably, the guide frame 31 is provided with guide seats 32 spaced apart from each other, the guide holes 33 are distributed on the guide seats 32, and the guide seats 32 are detachably connected to the guide frame 31. This modular design can reduce the difficulty of manufacturing the guide frame 31 and facilitate the assembly, disassembly and replacement of the guide seats 32, effectively reducing production and maintenance costs.

[0033] Furthermore, the blade holder 35 is provided with a U-shaped groove 36 corresponding to the guide seat 32. The shape and size of the U-shaped groove 36 are preferably adapted to the guide seat 32. Of course, it can also be larger than the size of the guide seat 32 to avoid the blade holder 35 from colliding with the guide seat 32 during the cutting process; the cutting blade 37 is detachably arranged in the corresponding U-shaped groove 36. On the one hand, it is convenient to realize the loading and unloading and replacement of the cutting blade 37, effectively reducing the maintenance cost; on the other hand, it can enhance the fixing strength of the cutting blade 37 and effectively improve the cutting stability.

[0034] For example, referring to Figure 1 、 Figure 2 The guide frame 31 is provided with 6 guide seats 32 distributed at equal intervals, each guide seat 32 is provided with a corresponding guide hole 33, and the guide seat 32 is provided with a blade groove 34 running through the middle of the guide hole 33; the blade holder 35 is provided with a U-shaped groove 36 corresponding to the guide seat 32, and a corresponding cutting blade 37 is fixed to the end of each U-shaped groove 36. In addition, based on the force direction of the liquid storage cotton, the guide hole 33 downstream of the blade groove 34 can adopt a half-hole design, and the end of the blade groove 34 adopts a chamfered design, which is conducive to the smooth entry of the cutting blade 37 into the blade groove 34. Of course, in other embodiments, the guide seat 32 can also be integrally provided on the guide frame 31, and a complete cutting blade 37 can also be directly fixed to the end of the U-shaped groove 36.

[0035] Preferably, refer to Figure 3 A guide groove 39 is provided upstream of the guide hole 33 , which is contracted along the direction of travel of the liquid storage cotton, thereby accurately guiding the liquid storage cotton into the guide hole 33 .

[0036] Furthermore, the liquid storage cotton cutting mechanism also includes:

[0037] a driving member 38 drivingly connected to the blade holder 35;

[0038] The guide member is used to guide the movement of the blade holder 35.

[0039] Specifically, the driving member 38 is fixedly connected to the guide frame 31, and its output end is drivingly connected to the blade frame 35, thereby driving the blade frame 35 to perform linear reciprocating motion relative to the guide frame 31; the guide member is arranged between the blade frame 35 and the guide frame 31, thereby achieving motion guidance of the blade frame 35. For example, referring to Figure 1The driving member 38 is a driving cylinder, the main body of which is fixedly connected to the guide frame 31 through a fixed frame. At the same time, a plurality of linear bearing assemblies are provided between the fixed frame and the blade frame 35 to guide the movement of the blade frame 35. In addition, the linear reciprocating drive of the blade frame 35 can also be achieved by other means to ensure the cutting accuracy of the cutting blade 37.

[0040] Reference Figure 3 The present invention also provides a liquid storage cotton discharging device, comprising a discharging portion 20 and a cutting portion 30 arranged in sequence along the material travel direction, wherein the discharging portion 20 is used to transport the formed liquid storage cotton to the cutting portion 30, and then the liquid storage cotton is cut into a set length by the cutting portion 30, and the cutting portion 30 adopts the above-mentioned liquid storage cotton cutting mechanism.

[0041] Specifically, the discharge section 20 includes multiple pairs of discharge rollers 21 arranged sequentially along the material's travel direction. This ensures that the liquid-reservoir cotton is accurately transported to the cutting section 30 while preventing it from bending or shifting during transport. Furthermore, the discharge section 20 includes an adjustment mechanism for adjusting the spacing between each pair of discharge rollers 21 to accommodate the production requirements of different types of liquid-reservoir cotton. The discharge rollers 21 are fitted with lawn strips, which are cost-effective and effectively increase friction and traction on the liquid-reservoir cotton.

[0042] For example, referring to Figure 3 The discharge section 20 and cutting section 30 are arranged vertically on the tooling support 10 to facilitate longitudinal material movement. The discharge section 20 comprises two pairs of horizontally arranged discharge rollers 21, one above the other. The lower pair of discharge rollers 21 are driven in opposite directions by servo motors 22 and are connected to the upper discharge rollers 21 via lawn belts, forming two sets of pulley conveyor mechanisms. Furthermore, the two pulley conveyor mechanisms are mounted on corresponding mounting brackets 23. The spacing between the two mounting brackets 23 is adjusted by two sets of left and right screw assemblies 24. Several linear bearing assemblies provide telescopic guidance between the two mounting brackets 23. To ensure synchronous locking of the two screw assemblies 24, a synchronous belt mechanism 25 provides synchronous transmission between the two screw assemblies 24. Of course, in other embodiments, the discharge section 20 and cutting section 30 can also be arranged horizontally to facilitate horizontal material movement.

[0043] The above are only specific embodiments of the present invention, but the scope of protection of the present invention is not limited to them. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this utility model should be included in the scope of protection of the present utility model. Therefore, the scope of protection of the present utility model should be based on the scope of protection of the claims.

Claims

1. A liquid storage cotton cutting mechanism, characterized in that: include: A guide frame is provided with guide holes distributed in rows for guiding the discharge of the liquid storage cotton; The blade holder is provided with a cutting blade, which drives the cutting blade to penetrate the guide hole in a direction perpendicular to the moving direction of the liquid storage cotton to cut the liquid storage cotton in the guide hole.

2. The liquid storage cotton cutting mechanism according to claim 1, characterized in that: The guide frame is provided with a blade groove perpendicular to the traveling direction of the liquid storage cotton, and the blade groove is adapted to the cutting blade so that the cutting blade can pass through the guide hole along the blade groove.

3. The liquid storage cotton cutting mechanism according to claim 1, characterized in that: The guide frame is provided with guide seats distributed at intervals, the guide holes are distributed on the guide seats, and the guide seats are detachably connected to the guide frame.

4. The liquid storage cotton cutting mechanism according to claim 3, characterized in that: The blade holder is provided with a U-shaped groove corresponding to the guide seat, and the cutting blade is detachably arranged in the corresponding U-shaped groove.

5. The liquid storage cotton cutting mechanism according to claim 1, characterized in that: A guide groove that is contracted along the traveling direction of the liquid storage cotton is provided upstream of the guide hole.

6. The liquid storage cotton cutting mechanism according to claim 1, characterized in that: Also includes: a driving member, which is drivingly connected to the blade holder; The guide piece is used to guide the movement of the blade holder.

7. A liquid storage cotton discharging device, characterized in that: It includes a discharging part and a cutting part arranged in sequence along the direction of material travel, wherein the discharging part is used to transport the formed liquid storage cotton to the cutting part, and then the liquid storage cotton is cut into a set length by the cutting part, and the cutting part adopts the liquid storage cotton cutting mechanism as described in any one of claims 1 to 6.

8. The liquid storage cotton discharging device according to claim 7, characterized in that: The discharging portion includes a plurality of pairs of discharging rollers arranged in sequence along the direction of material travel, thereby realizing the traction and transportation of the formed liquid storage cotton.

9. The liquid storage cotton discharging device according to claim 8, characterized in that: The discharging portion further comprises an adjusting mechanism for adjusting the discharging distance between each pair of discharging rollers.

10. The liquid storage cotton discharging device according to claim 8, characterized in that: A lawn belt is sleeved on the discharging roller.