Cutting device for CPVC cable protection pipe production

Through flexible clamping and precise cutting CPVC cable protection tube cutting device, the problem of damage to the pipe wall of existing devices is solved, and the cutting quality and safety is improved.

CN223186573UActive Publication Date: 2025-08-05WANJIE XIKE NEW MATERIALS (XIONGAN) CO LTD
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Patent Information

Application Number
CN202422414596.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-05
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The existing cutting devices for the production of CPVC cable protective pipes are likely to cause damage to the pipe wall during the cutting process, affecting the quality and service life of the pipe, and may lead to safety hazards such as wear and short circuit of the cable insulation layer.

Method used

A cutting device including a clamping mechanism and a cutting mechanism is designed. The clamping mechanism is in contact with the side wall of the protective tube through a friction disc, and the cutting mechanism is accurately cut through the hydraulic cylinder to avoid damage caused by rigid contact.

Benefits of technology

The stable fixation and precise cutting of the protective tube are achieved, which reduces pipe wall damage, improves cutting quality and efficiency, and reduces the risk of cables during wiring.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cutting device for CPVC cable protection tube production, which comprises a support frame, the support frame is installed on external equipment, a clamping mechanism is arranged on the support frame, the clamping mechanism comprises a baffle plate, a push block, a cutting mechanism, a base, an internal rod, a follow-up sleeve, a fixing rod, a spring, a friction disc and a fixing mechanism, the baffle plate is installed on the support frame, and the push block is installed on the support frame. The design of the clamping mechanism allows flexible fixation and protection of the tube, damage to the tube wall caused by rigid fixation is avoided, the sliding connection of the baffle and the push block enables the protection tube to be smoothly clamped on the baffle, a friction disc on a spring makes contact with the side wall of the protection tube, and through the limiting effect of an insertion rod and a synchronous sleeve, the protection tube can be clamped on the baffle smoothly. Limiting between the follow-up sleeve and the inner rod is guaranteed, so that the friction disc can correspondingly deform along with the radian of the protection pipe, flexible fixing is achieved, and the damage risk of the pipe wall is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting for producing CPVC cable protection tubes, and more particularly to a cutting device for producing CPVC cable protection tubes. Background Art

[0002] Under current production technology, while CPVC cable protection tubes possess many excellent properties, such as corrosion resistance, flame retardancy, and insulation, their material is relatively fragile and susceptible to damage, particularly during the cutting process. Existing cutting devices used in the production of CPVC cable protection tubes often utilize a rigid contact method for cutting, which presents certain drawbacks. First, the rigid contact of the cutting device can easily cause excessive pressure on the tube wall of the CPVC cable protection tube. This pressure can not only cause scratches and wear on the tube wall, but can even cause deformation and cracks in the tube, seriously affecting the quality and service life of the tube.

[0003] Secondly, due to the design limitations of existing cutting devices, the rigid-contact cutting method can damage CPVC cable protection tubes not only at the cut site but also along the entire length of the tube. This damage can make the tube more susceptible to external forces during installation and use, reducing its safety performance. Furthermore, damage to the tube wall during cutting can increase risks during cable routing, such as insulation wear and short circuits, posing a threat to the stability and security of the entire power and communications system. Utility Model Content

[0004] (1) Technical problems solved

[0005] In view of the problems existing in the prior art, the utility model provides a cutting device for producing CPVC cable protection tubes to solve the technical problems mentioned in the background technology.

[0006] (2) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: A cutting device for the production of CPVC cable protection tubes, comprising a support frame, which is installed on external equipment, and a clamping mechanism is provided on the support frame, and the clamping mechanism includes a baffle, a push block, a cutting mechanism, a base, an internal rod, a follower sleeve, a fixed rod, a spring, a friction disc and a fixing mechanism, the baffle is installed on the support frame, the push block is slidably connected to the baffle, the cutting mechanism is installed on the support frame, the base is installed on the push block, the internal rod is installed on the base, two follower sleeves are symmetrically provided, and the two follower sleeves are respectively provided with internal holes, and the two internal holes are respectively clamped on the internal rods, and fixing rods are respectively installed at both ends of the spring, and a through groove is provided on the follower sleeve, and the fixing rod is inserted into the through groove, a plurality of friction discs are provided, and the plurality of friction discs are respectively installed on the spring, and the fixing mechanism is installed on the follower sleeve.

[0008] The utility model is further configured such that a plurality of friction grooves are respectively opened on the side walls of the plurality of friction discs, and the plurality of friction grooves are respectively fitted on the side walls of the protective tube. Such a design enhances the friction between the friction disc and the protective tube and improves the fixing stability.

[0009] The utility model is further configured such that the fixing rods at both ends are respectively provided with insertion rods, and multiple insertion rods are respectively sleeved with synchronization sleeves, and the synchronization sleeve at the bottom is pressed on the base. This configuration makes the connection between the fixing rod and the synchronization sleeve more stable, and improves the stability and durability of the entire clamping mechanism.

[0010] The utility model is further configured such that the fixing mechanism includes a positioning rod and a threaded sleeve, the positioning rod is installed on the internal rod, the positioning rod is threadedly connected to the threaded sleeve, and the threaded sleeve fits on the top synchronous sleeve. This design enables the fixing mechanism to accurately control the position of the protective tube, thereby improving the accuracy and efficiency of cutting.

[0011] The utility model is further configured such that a first cylinder is provided on the support frame, and the protruding end of the first cylinder is connected to the push block. The configuration of the first cylinder makes the movement of the push block more flexible and controllable, thereby facilitating the rapid fixing and release of the protective tube.

[0012] The utility model is further configured such that a second cylinder is rotatably provided on the support frame, a clamping block is provided on the protruding end of the second cylinder, a slide rail is provided on the support frame, and the clamping block is slidably connected to the slide rail. The configuration of the second cylinder and the slide rail enables the clamping block to move smoothly, thereby improving the working range and adaptability of the clamping mechanism.

[0013] The utility model is further configured such that the cutting mechanism includes a cutting machine and a cutting blade, the cutting machine is rotatably connected to the support frame, and the cutting blade is mounted on the protruding end of the cutting machine. This design enables the cutting mechanism to perform cutting operations flexibly, thereby improving the flexibility and accuracy of cutting.

[0014] The utility model is further configured such that a hydraulic cylinder is rotatably provided on the support frame, and the protruding end of the hydraulic cylinder is rotatably connected to the cutting machine. The configuration of the hydraulic cylinder provides powerful cutting power, making the cutting process more stable and efficient.

[0015] (3) Beneficial effects

[0016] Compared with the prior art, the present invention provides a cutting device for producing CPVC cable protection tubes, which has the following beneficial effects:

[0017] 1. The design of the clamping mechanism allows for flexible fixation and protection of the tube, avoiding damage to the tube wall caused by rigid fixation. The sliding connection between the baffle and the push block allows the protective tube to be smoothly clamped on the baffle, while the friction disk on the spring contacts the side wall of the protective tube. The limiting effect of the insertion rod and the synchronous sleeve ensures the limit between the follower sleeve and the internal rod, so that the friction disk can deform accordingly with the curvature of the protective tube, achieving flexible fixation and reducing the risk of damage to the tube wall.

[0018] 2. The fixing mechanism realizes the stable fixation of the protective tube through the design of the positioning rod and the threaded sleeve. The threaded sleeve fits on the top synchronous sleeve. By adjusting the position of the threaded sleeve, this design not only improves the cutting accuracy, but also reduces the damage to the protective tube during the cutting process, ensuring the cutting quality.

[0019] 3. The cutting mechanism realizes precise cutting of the protective tube through the rotation connection between the cutting machine and the cutting disc. The drive of the hydraulic cylinder enables the cutting machine to rotate along the support frame. The cutting disc contacts the protective tube. Through the rotation of the cutting machine, the cutting disc completes the cutting process. This design not only improves the cutting efficiency, but also reduces the damage to the protective tube during the cutting process, ensuring the cutting quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of a cutting device for producing CPVC cable protection tubes in the present utility model;

[0021] Figure 2 This is a schematic structural diagram of the clamping mechanism in the present utility model;

[0022] Figure 3 For this utility model Figure 2 Schematic diagram of the explosion structure;

[0023] Figure 4 This is a schematic structural diagram of the spring in the utility model;

[0024] Figure 5 It is a structural schematic diagram of the follower sleeve in the utility model.

[0025] In the figure: 1. Support frame; 2. Baffle; 3. Push block; 4. Base; 5. Internal rod; 6. Follower sleeve; 7. Fixed rod; 8. Spring; 9. Friction disc; 10. Internal hole; 11. Through groove; 12. Friction groove; 13. Insert rod; 14. Synchronous sleeve; 15. Positioning rod; 16. Threaded sleeve; 17. First cylinder; 18. Second cylinder; 19. Clamping block; 20. Slide rail; 21. Cutting machine; 22. Cutting blade; 23. Hydraulic cylinder. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually relative to the directions shown in the drawings, or relative to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually relative to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned direction words are not used to limit the present invention.

[0029] See also Figure 1-5A cutting device for producing CPVC cable protection tubes includes a support frame 1, which is installed on external equipment. The support frame 1 is provided with a clamping mechanism, which includes a baffle 2, a push block 3, a cutting mechanism, a base 4, an internal rod 5, a follower sleeve 6, a fixed rod 7, a spring 8, a friction disc 9 and a fixing mechanism. The baffle 2 is installed on the support frame 1, the push block 3 is slidably connected to the baffle 2, the cutting mechanism is installed on the support frame 1, the base 4 is installed on the push block 3, the internal rod 5 is installed on the base 4, two follower sleeves 6 are symmetrically provided, and the two follower sleeves 6 are respectively provided with internal holes 10, and the two internal holes 10 are respectively clamped on the internal rod 5, and the two ends of the spring 8 are respectively provided with fixed rods 7, and the follower sleeve 6 is provided with a through slot 11, and the fixed rod 7 is inserted into the through slot 11. A plurality of friction discs 9 are provided, and the plurality of friction discs 9 are respectively arranged It is mounted on the spring 8, and the fixing mechanism is mounted on the follower sleeve 6. Multiple friction grooves 12 are respectively provided on the side walls of the multiple friction discs 9, and the multiple friction grooves 12 are respectively fitted on the side walls of the protective tube. The fixing rods 7 at both ends are respectively provided with insertion rods 13, and the multiple insertion rods 13 are respectively sleeved with synchronization sleeves 14. The synchronization sleeve 14 at the bottom is pressed on the base 4. The fixing mechanism includes a positioning rod 15 and a threaded sleeve 16. The positioning rod 15 is installed on the internal rod 5. The threaded sleeve 16 is threaded on the positioning rod 15, and the threaded sleeve 16 is fitted on the top synchronization sleeve 14. A first cylinder 17 is provided on the support frame 1, and the protruding end of the first cylinder 17 is connected to the push block 3. A second cylinder 18 is rotatably provided on the support frame 1, and a clamping block 19 is provided on the protruding end of the second cylinder 18. A slide rail 20 is provided on the support frame 1, and the clamping block 19 is slidably connected to the slide rail 20.

[0030] In this embodiment, when the protective tube needs to be fixed, the push block 3 can be driven to slide along the block under the action of the first cylinder 17. Since the protective tube is stuck on the baffle 2, the friction disk 9 on the spring 8 is then made to contact the side wall of the protective tube. Since the insertion rod 13 is stuck on the synchronous sleeve 14, the limit between the spring 8 and the follower sleeve 6 can be guaranteed. Then the internal hole 10 on the follower sleeve 6 is stuck on the internal rod 5, and then the follower sleeve 6 and the internal rod 5 are guaranteed to be in the limit position. Therefore, when the friction disk 9 contacts the side wall of the protective tube, it will deform accordingly with the curvature of the protective tube, and then the corresponding fixing process can be carried out, thereby avoiding damage to the tube wall caused by rigid fixation.

[0031] See also Figure 1 , as an implementation method of a cutting device for CPVC cable protection tube production: the cutting mechanism includes a cutting machine 21 and a cutting blade 22, the cutting machine 21 is rotatably connected to the support frame 1, the cutting blade 22 is installed on the protruding end of the cutting machine 21, and a hydraulic cylinder 23 is rotatably provided on the support frame 1, and the protruding end of the hydraulic cylinder 23 is rotatably connected to the cutting machine 21.

[0032] More specifically, when cutting is required, the hydraulic cylinder 23 drives the cutter 21 to rotate along the support frame 1, and then the cutting blade 22 is abutted against the protective tube, and then the rotation of the cutter 21 causes the cutting blade 22 to rotate, thereby completing the cutting process.

[0033] In summary, when the overall equipment is in use or running: when the protective tube needs to be fixed, the push block 3 can be driven to slide along the block under the action of the first cylinder 17. Since the protective tube is stuck on the baffle 2, the friction disk 9 on the spring 8 is abutted against the side wall of the protective tube. Since the insertion rod 13 is stuck on the synchronous sleeve 14, the limit between the spring 8 and the follower sleeve 6 can be guaranteed. Then the internal hole 10 on the follower sleeve 6 is stuck on the internal rod 5, and then the follower sleeve 6 and the internal rod 5 are guaranteed to be in the limit position. Therefore, when the friction disk 9 abuts against the side wall of the protective tube, it will deform accordingly with the curvature of the protective tube, and then the corresponding fixing process can be carried out, thereby avoiding damage to the tube wall caused by rigid fixation. When cutting is required, the hydraulic cylinder 23 drives the cutting machine 21 to rotate along the support frame 1, and then the cutting blade 22 abuts against the protective tube. Then, the rotation of the cutting machine 21 causes the cutting blade 22 to rotate, thereby completing the cutting process.

[0034] In all the schemes mentioned above, the connection between the two components can be selected according to actual conditions by welding, bolt and nut connection, bolt or screw connection or other well-known connection methods, which will not be listed here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A cutting device for producing CPVC cable protection tubes, comprising a support frame (1), characterized in that: The support frame (1) is mounted on an external device. A clamping mechanism is provided on the support frame (1). The clamping mechanism comprises a baffle (2), a push block (3), a cutting mechanism, a base (4), an internal rod (5), a follower sleeve (6), a fixed rod (7), a spring (8), a friction disc (9) and a fixing mechanism. The baffle (2) is mounted on the support frame (1), the push block (3) is slidably connected to the baffle (2), the cutting mechanism is mounted on the support frame (1), the base (4) is mounted on the push block (3), and the internal rod (5) is mounted. On the base (4), two follower sleeves (6) are symmetrically arranged, and the two follower sleeves (6) are respectively provided with internal holes (10), and the two internal holes (10) are respectively clamped on the internal rods (5). Fixed rods (7) are respectively installed at both ends of the spring (8), and the follower sleeve (6) is provided with a through groove (11), and the fixed rod (7) is inserted into the through groove (11). A plurality of friction discs (9) are provided, and the plurality of friction discs (9) are respectively installed on the spring (8), and the fixing mechanism is installed on the follower sleeve (6).

2. A cutting device for producing CPVC cable protection tubes according to claim 1, characterized in that: A plurality of friction grooves (12) are respectively provided on the side walls of the plurality of friction discs (9), and the plurality of friction grooves (12) are respectively fitted on the side walls of the protection tube.

3. A cutting device for producing CPVC cable protection tubes according to claim 2, characterized in that: The fixing rods (7) at both ends are respectively provided with insertion rods (13), and a plurality of the insertion rods (13) are respectively sleeved with synchronization sleeves (14), and the synchronization sleeve (14) at the bottom is pressed on the base (4).

4. A cutting device for producing CPVC cable protection tubes according to claim 3, characterized in that: The fixing mechanism comprises a positioning rod (15) and a threaded sleeve (16). The positioning rod (15) is installed on the inner rod (5). The positioning rod (15) is threadedly connected to the threaded sleeve (16). The threaded sleeve (16) is fitted on the top synchronous sleeve (14).

5. A cutting device for producing CPVC cable protection tubes according to claim 4, characterized in that: The support frame (1) is provided with a first cylinder (17), and the protruding end of the first cylinder (17) is connected to the push block (3).

6. A cutting device for producing CPVC cable protection tubes according to claim 5, characterized in that: A second cylinder (18) is rotatably provided on the support frame (1), a clamping block (19) is provided on the protruding end of the second cylinder (18), a slide rail (20) is provided on the support frame (1), and the clamping block (19) is slidably connected to the slide rail (20).

7. The cutting device for producing CPVC cable protection tubes according to claim 1, characterized in that: The cutting mechanism comprises a cutting machine (21) and a cutting blade (22); the cutting machine (21) is rotatably connected to the support frame (1); and the cutting blade (22) is mounted on the protruding end of the cutting machine (21).

8. The cutting device for producing CPVC cable protection tubes according to claim 7, characterized in that: A hydraulic cylinder (23) is rotatably provided on the support frame (1), and the extended end of the hydraulic cylinder (23) is rotatably connected to the cutting machine (21).