Inner-cooling rotary adapter for deep hole machining of quartz product

By designing a deep-hole processing internal cooling rotary adapter for quartz products, the chip discharge and cooling problems at the bottom of the tool are solved, effective cooling and chip discharge are achieved, and processing quality and tool life are improved.

CN223186747UActive Publication Date: 2025-08-05LIANYUNGANG KERUI BAOSHIYING CERAMIC MATERIAL CO LTD
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Patent Information

Application Number
CN202422768973.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-08-05
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

The problems of chip discharge and cooling at the bottom of the tool in deep hole processing lead to problems with processing quality and tool life, especially in deep hole processing of quartz products.

Method used

A quartz product deep hole processing internally cooled rotary adapter is designed, including a tool adapter shaft and a rotary adapter sleeve, forming a relatively sealed annular cavity, and cooling of the tool and chip discharge through the coolant inlet and outlet passage.

Benefits of technology

Effectively cool the tool, prevent the phenomenon of sticking the tool, improve the processing quality and extend the tool life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an inner-cooling rotary adapter for deep hole processing of quartz products, which belongs to the technical field of quartz glass punching, and comprises a cutter adapter shaft and a rotary adapter sleeve, the cutter adapter shaft comprises an adapter shaft inserting part and a cutter mounting part connected with the adapter shaft inserting part; the rotary adapter sleeve is rotatably sleeved on the adapter shaft insertion part; a relatively sealed annular cavity is formed between the rotary adapter sleeve and the adapter shaft insertion part; the rotary adapter sleeve is provided with a cooling liquid inlet, and the cooling liquid inlet is communicated with the annular cavity and the outer portion of the rotary adapter sleeve. A cooling liquid outlet channel is formed in the adapter shaft inserting part, one end of the cooling liquid outlet channel communicates with the annular cavity, and the other end of the cooling liquid outlet channel extends to the end face of the tool mounting part. Cooling liquid is introduced into the cutting tool, so that the cutting tool can be cooled, and quartz powder can be discharged.
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Description

Technical Field

[0001] The utility model relates to the technical field of quartz glass drilling, in particular to an internally cooled rotary adapter for deep hole processing of quartz products. Background Art

[0002] Deep hole machining in quartz products refers to a hole depth-to-diameter ratio greater than 6, meaning the hole depth is at least six times the hole diameter. Deep hole machining has always been a challenge in the quartz industry. This large depth-to-hole ratio prevents chip removal and cooling at the tool bottom. This heats up the tool, leading to tool sticking and negatively impacting machining quality and tool life.

[0003] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention and should not be regarded as an admission or any form of suggestion that the information constitutes the prior art already known to ordinary technicians in this field. Utility Model Content

[0004] Purpose of the utility model: The technical problem to be solved by the utility model is to provide an internal cooling rotary adapter for deep hole processing of quartz products to facilitate chip discharge from the bottom end of the tool and tool cooling.

[0005] In order to solve the above-mentioned technical problems, the utility model discloses an internal cooling rotary adapter for deep hole processing of quartz products, which includes a tool adapter shaft and a rotary adapter sleeve, wherein the tool adapter shaft includes an adapter shaft plug-in portion and a tool mounting portion connected to the adapter shaft plug-in portion. The rotary adapter sleeve is rotatably sleeved on the adapter shaft plug-in portion. A relatively sealed annular cavity is formed between the rotary adapter sleeve and the adapter shaft plug-in portion. The rotary adapter sleeve is provided with a coolant inlet, which connects the annular cavity with the outside of the rotary adapter sleeve. A coolant outlet channel is formed inside the adapter shaft plug-in portion, one end of the coolant outlet channel is connected to the annular cavity, and the other end of the coolant outlet channel extends to the end face of the tool mounting portion.

[0006] Specifically, the rotary adapter sleeve includes an axial hole, and the adapter shaft plug-in portion is sleeved in the axial hole and sealed with a gap in the axial hole.

[0007] In one embodiment of the annular cavity, the rotary adapter sleeve includes an annular groove, which is arranged in the middle of the inner circumferential wall of the shaft hole. When the adapter shaft plug-in part is sleeved in the shaft hole, the adapter shaft plug-in part covers the annular groove to form the annular cavity.

[0008] Specifically, the internally cooled rotary adapter includes a first bearing and a second bearing. The two ends of the rotary adapter sleeve are rotatably sleeved on the adapter shaft plug-in portion through the first bearing and the second bearing respectively. The first bearing and the second bearing are respectively arranged at the two ends of the annular cavity in the axial direction of the adapter shaft plug-in portion.

[0009] Specifically, the first bearing and the second bearing both adopt a bearing structure with double seals on both sides.

[0010] Specifically, the tool adapter shaft is provided with a positioning step for limiting the first bearing, and the positioning step is axially arranged between the adapter shaft plug-in portion and the tool mounting portion.

[0011] Specifically, the rotary adapter sleeve includes a first bearing mounting groove and a second bearing mounting groove. The rotary adapter sleeve has two axial ends, one first end and the other second end. The first end is closer to the tool mounting portion than the second end. The first bearing mounting groove is provided on the first end, and the second bearing mounting groove is provided on the second end.

[0012] Specifically, the internally cooled rotary adapter includes a bearing pressure ring for limiting the axial position of the second bearing. The bearing pressure ring is arranged in the second bearing mounting groove and fixedly sleeved on the adapter shaft plug-in portion.

[0013] In another embodiment of the annular cavity, the rotary adapter sleeve includes an annular groove, which is arranged in the middle of the outer peripheral wall of the adapter shaft plug-in part. When the adapter shaft plug-in part is sleeved in the shaft hole, the inner wall of the shaft hole covers the annular groove to form the annular cavity.

[0014] Beneficial effects:

[0015] The utility model discloses an internal cooling rotary adapter for deep hole processing of quartz products used in combination with an internal cooling tool. When used for deep hole processing of quartz products, the coolant flowing from the coolant inlet into the internal cooling rotary adapter can flow out from the coolant outlet of the blade of the internal cooling tool after passing through the coolant outlet channel and the coolant inlet channel, continuously flushing the blade of the internal cooling tool, thereby playing a cooling role and taking the quartz powder formed by drilling out of the hole. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, and the above and / or other advantages of the present invention will become more apparent.

[0017] Figure 1This is a schematic diagram of the assembly structure of an internally cooled rotary adapter and an internally cooled tool for deep hole machining of a quartz product disclosed in the first embodiment of the present utility model;

[0018] Figure 2 A main cross-sectional view of a first embodiment of an internally cooled rotary adapter;

[0019] Figure 3 This is a main cross-sectional view of the internally cooled tool disclosed in the first embodiment of the present utility model;

[0020] Figure 4 for Figure 1 The main cross-sectional view of the assembly structure of the internal cooling rotary adapter and the internal cooling tool for deep hole processing of quartz products shown;

[0021] Figure 5 This is a main cross-sectional view of a second embodiment of the internally cooled rotary adapter of the present invention.

[0022] Description of the accompanying drawings:

[0023] 1. Internally cooled rotary adapter; 2. Internally cooled tool; 3. Tool handle; 110. Tool adapter shaft; 111. Adapter shaft plug-in portion; 112. Tool mounting portion; 113. Annular cavity; 114. Coolant outlet channel; 115. Positioning step; 120. Rotary adapter sleeve; 121. Coolant inlet; 122. Shaft hole; 123. Annular groove; 124. First bearing mounting groove; 125. Second bearing mounting groove; 126. First end; 127. Second end; 130. First bearing; 140. Second bearing; 150. Bearing pressure ring; 160. Coolant inlet connector; 210. Blade portion; 211. Coolant outlet; 220. Tool bar portion; 221. Coolant inlet channel. DETAILED DESCRIPTION

[0024] Example 1

[0025] The embodiment of the utility model discloses a quartz product deep hole processing internal cooling rotary adapter, please refer to Figure 1 The internal cooling rotary adapter 1 is used to connect the internal cooling tool 2 and the tool holder 3 installed on the machine tool.

[0026] See also Figure 2The internally cooled rotary adapter 1 includes a tool adapter shaft 110 and a rotary adapter sleeve 120. The tool adapter shaft 110 includes an adapter shaft plug-in portion 111 and a tool mounting portion 112 connected to the adapter shaft plug-in portion 111. The rotary adapter sleeve 120 is rotatably mounted on the adapter shaft plug-in portion 111. A relatively sealed annular cavity 113 is formed between the rotary adapter sleeve 120 and the adapter shaft plug-in portion 111. The rotary adapter sleeve 120 is provided with a coolant inlet 121, which connects the annular cavity 113 with the outside of the rotary adapter sleeve 120. A coolant outlet channel 114 is formed inside the adapter shaft plug-in portion 111. One end of the coolant outlet channel 114 is connected to the annular cavity 113, and the other end of the coolant outlet channel 114 extends to the end face of the tool mounting portion 112.

[0027] In this application, the coolant can be quartz special lubricant SGS07.

[0028] See also Figure 2 The coolant inlet 121 is opened on the side wall of the rotary adapter sleeve 120 and can be fixedly connected to the coolant inlet connector 160.

[0029] See also Figure 2 The rotary adapter sleeve 120 includes a shaft hole 122 , and the adapter shaft plug-in portion 111 is sleeved in the shaft hole 122 and sealed with a gap therein.

[0030] See also Figure 2 The rotary adapter sleeve 120 includes an annular groove 123, which is arranged in the middle of the inner wall of the shaft hole 122. When the adapter shaft plug-in part 111 is sleeved in the shaft hole 122, the adapter shaft plug-in part 111 covers the annular groove 123 to form an annular cavity 113.

[0031] See also Figure 2 The internally cooled rotary adapter includes a first bearing 130 and a second bearing 140. The ends of the rotary adapter sleeve 120 are rotatably mounted on the adapter shaft insert 111 via the first and second bearings 130, 140, respectively, to achieve rotatable mounting of the rotary adapter sleeve 120 on the adapter shaft insert 111. The first and second bearings 130, 140 are disposed at opposite ends of the annular cavity 113 in the axial direction of the adapter shaft insert 111. More specifically, both the first and second bearings 130, 140 utilize a double-seal bearing structure to ensure the sealing of the annular cavity 113.

[0032] See also Figure 2 The tool adapter shaft 110 is provided with a positioning step 115 for limiting the first bearing 130 . The positioning step 115 is axially arranged between the adapter shaft plug-in portion 111 and the tool mounting portion 112 .

[0033] See also Figure 2 The rotary adapter sleeve 120 includes a first bearing mounting groove 124 and a second bearing mounting groove 125. The rotary adapter sleeve 120 has a first end 126 and a second end 127 along its axial direction. The first end 126 is closer to the tool mounting portion 112 than the second end 127. The first bearing mounting groove 124 is defined on the first end 126, and the second bearing mounting groove 125 is defined on the second end 127.

[0034] See also Figure 2 The internally cooled rotary adapter includes a bearing pressure ring 150 for limiting the axial position of the second bearing 140 . The bearing pressure ring 150 is disposed in the second bearing mounting groove 125 and fixedly sleeved on the adapter shaft plug-in portion 111 .

[0035] See also Figure 2 The present invention also discloses an internally cooled tool for deep hole machining of quartz products. The internally cooled tool 2 includes a blade portion 210 and a shank portion 220 connected to the blade portion 210. Unlike metal chips formed by metal machining, the chips formed by drilling quartz products are in powder form. Therefore, the shank portion 220 is a straight rod with a smooth outer surface. The outer diameter of the blade portion 210 is larger than the outer diameter of the shank portion 220. A coolant inlet channel 221 is provided inside the shank portion 220, and a coolant outlet 211 is provided on the blade portion 210. The coolant outlet 211 is connected to the coolant inlet channel 221. Please refer to Figure 1 The coolant outlet 211 is a notch, with the notch facing the end and side of the blade on the shaft. Figure 2 and Figure 3 A female pipe joint is provided at one end of the shank portion 220 away from the blade portion 210, and the tool mounting portion 112 is a male pipe joint. The tool mounting portion 112 is threadedly connected to the female pipe joint to realize the connection between the internally cooled tool 2 and the internally cooled rotary adapter.

[0036] See also Figure 4 , Figure 4 The black arrow in the middle represents the coolant. When the tool bar portion 220 is connected to the tool mounting portion 112 of the tool adapter shaft 110 , the coolant inlet channel 221 is connected to the coolant outlet channel 114 of the tool adapter shaft 110 .

[0037] See also Figure 4The internally cooled rotary adapter for deep hole machining of quartz products disclosed in this embodiment is used in combination with an internally cooled tool. When deep hole machining of quartz products, coolant flowing from the coolant inlet into the internally cooled rotary adapter passes through the coolant outlet and inlet channels before flowing out of the coolant outlet on the cutting edge of the internally cooled tool, continuously flushing the cutting edge. This not only cools the cutting edge but also removes quartz powder formed during drilling. The flushed coolant, containing the quartz powder, flows outward from the gap between the tool shank and the hole wall.

[0038] Example 2

[0039] Different from the position of the annular groove 123 in embodiment 1, please refer to Figure 5 In this embodiment, the annular groove 123 is set in the middle of the outer peripheral wall of the adapter shaft plug-in part 111. When the adapter shaft plug-in part 111 is sleeved in the shaft hole 122, the inner wall of the shaft hole 122 covers the annular groove 123 to form an annular cavity 113.

[0040] This utility model provides a concept and method for a deep-hole machining internally cooled rotary adapter for quartz products. There are many methods and approaches to implement this technical solution. The above is only a preferred embodiment of the utility model. It should be noted that those skilled in the art may make various improvements and modifications without departing from the principles of the utility model, and such improvements and modifications should also be considered within the scope of protection of the utility model. Any components not specified in this embodiment may be implemented using existing technologies.

Claims

1. A quartz product deep hole processing internal cooling rotary adapter, characterized in that: The invention comprises a tool adapter shaft (110) and a rotary adapter sleeve (120), wherein the tool adapter shaft (110) comprises an adapter shaft plug-in portion (111) and a tool mounting portion (112) connected to the adapter shaft plug-in portion (111); the rotary adapter sleeve (120) is rotatably sleeved on the adapter shaft plug-in portion (111); a relatively sealed annular cavity (113) is formed between the rotary adapter sleeve (120) and the adapter shaft plug-in portion (111); the rotary adapter sleeve (120) and the adapter shaft plug-in portion (111) are provided with a plurality of scissor-type tools, wherein the plurality of scissor-type tools are provided with a plurality of scissor-type tools. The head cover (120) is provided with a coolant inlet (121), and the coolant inlet (121) is connected to the annular cavity (113) and the outside of the rotary adapter cover (120); a coolant outlet channel (114) is formed inside the adapter shaft plug-in portion (111), one end of the coolant outlet channel (114) is connected to the annular cavity (113), and the other end of the coolant outlet channel (114) extends to the end face of the tool mounting portion (112).

2. The internal cooling rotary adapter for deep hole processing of quartz products according to claim 1 is characterized in that: The rotary adapter sleeve (120) comprises a shaft hole (122), and the adapter shaft plug-in portion (111) is sleeved in the shaft hole (122) and sealed with a gap in the shaft hole (122).

3. The internal cooling rotary adapter for deep hole processing of quartz products according to claim 2, characterized in that: The rotary adapter sleeve (120) comprises an annular groove (123), and the annular groove (123) is arranged in the middle of the inner peripheral wall of the shaft hole (122). When the adapter shaft plug-in portion (111) is sleeved in the shaft hole (122), the adapter shaft plug-in portion (111) covers the annular groove (123) to form the annular cavity (113).

4. The internal cooling rotary adapter for deep hole processing of quartz products according to claim 3, characterized in that: The invention comprises a first bearing (130) and a second bearing (140), wherein both ends of the rotary adapter sleeve (120) are rotatably sleeved on the adapter shaft plug-in portion (111) via the first bearing (130) and the second bearing (140), respectively, and the first bearing (130) and the second bearing (140) are respectively arranged at both ends of the annular cavity (113) in the axial direction of the adapter shaft plug-in portion (111).

5. The internal cooling rotary adapter for deep hole processing of quartz products according to claim 4, characterized in that: The first bearing (130) and the second bearing (140) both adopt a bearing structure with double seals on both sides.

6. The internal cooling rotary adapter for deep hole processing of quartz products according to claim 4, characterized in that: The tool adapter shaft (110) is provided with a positioning step (115) for limiting the first bearing (130), and the positioning step (115) is axially arranged between the adapter shaft plug-in portion (111) and the tool mounting portion (112).

7. The internal cooling rotary adapter for deep hole processing of quartz products according to claim 6, characterized in that: The rotary adapter sleeve (120) includes a first bearing mounting groove (124) and a second bearing mounting groove (125), and the two ends of the rotary adapter sleeve (120) along its axial direction are respectively a first end (126) and a second end (127), and the first end (126) is closer to the tool mounting portion (112) than the second end (127); the first bearing mounting groove (124) is opened on the first end (126), and the second bearing mounting groove (125) is opened on the second end (127).

8. The internal cooling rotary adapter for deep hole processing of quartz products according to claim 7, characterized in that: It comprises a bearing pressure ring (150) for limiting the axial position of the second bearing (140); the bearing pressure ring (150) is arranged in the second bearing mounting groove (125) and fixedly sleeved on the adapter shaft plug-in portion (111).

9. The internal cooling rotary adapter for deep hole processing of quartz products according to claim 2, characterized in that: The rotary adapter sleeve (120) comprises an annular groove (123), and the annular groove (123) is arranged in the middle of the outer peripheral wall of the adapter shaft plug-in portion (111). When the adapter shaft plug-in portion (111) is sleeved in the shaft hole (122), the inner wall of the shaft hole (122) covers the annular groove (123) to form the annular cavity (113).