Efficient extrusion molding device for multi-layer diffusion plate
By introducing rotating rods and crushing roller structures into the extrusion molding device of the multi-layer diffusion plate, the problems of raw materials are solved, efficient extrusion and uniform melting are achieved, and the quality of finished products is improved.
Patent Information
- Application Number
- CN202421983117.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-08-16
AI Technical Summary
Extrusion forming devices of existing multi-layer diffusion plates are prone to blocking the hopper due to granular raw materials, resulting in low extrusion efficiency and uneven quality of the finished product. In particular, the melting of large-grain raw materials completely affects the strength of the finished product.
The rotating rod and crushing roller structure is adopted. The crushing roller is driven to crush the large-particle raw materials through the rotating rod, and the rotating rod and the feeding rod are driven to rotate through the extrusion plate and the connecting plate to avoid blockage and ensure smooth passage of raw materials.
The extrusion efficiency of the multi-layer diffusion plate is improved, ensuring uniform melting of raw materials, and improving the quality and strength uniformity of finished products.
Smart Images

Figure CN223186955U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of extrusion equipment, in particular to a high-efficiency extrusion molding device for a multi-layer diffusion plate. Background Art
[0002] The biggest feature of the diffuser is that it causes great interference to light. No matter how many degrees the original design of the light distribution curve is, as long as the light passes through the diffuser, it will change the beam angle to 160-176°. Therefore, when viewed from the side, the panel of the lamp has a layer of fog. This proves that the beam angle is as large as 160-176°. The best proof is that the larger the beam angle, the lower the illumination. Some will also produce filtering, so that some wavelengths cannot penetrate, causing color deviation. If the surface is treated with light interference again (for example: frosting, embossing), the transmittance will be even lower due to the natural phenomenon of geometric optics. Therefore, the base material used to make the diffuser should have the lower the refractive index, the better, and the interference with light will be lower. The diffuser is extruded by an extruder during production, and the multi-layer diffuser is equipped with a multi-layer co-extrusion composite head at the extrusion end of the extruder, which can extrude multiple layers of material at the same time to form a diffuser with a complex structure. The current extrusion molding device for multi-layer diffuser plates generally places polycarbonate, polystyrene, acrylic and other auxiliary materials in granular form into the inside of a hopper, and transports the granular materials to the inside of an extruder through the hopper. The extruder heats and melts the materials and transports them to the extrusion head for extrusion molding. However, the granular raw materials may cause blockage inside the hopper, thereby affecting the extrusion efficiency of the diffuser plate. At the same time, the heating equipment of the extruder is set on the surface of the extruder, which may easily cause the outer side of the raw material to melt easily when the large particles of raw materials melt, while the middle part is not easy to melt. This will cause the finished product to be mixed with unmelted fine particles, resulting in uneven overall strength distribution of the processed finished product and reduced quality of the finished product. Utility Model Content
[0003] The utility model provides a high-efficiency extrusion molding device for a multi-layer diffusion plate, which solves the problems in the background technology.
[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0005] A high-efficiency extrusion molding device for a multi-layer diffuser plate comprises a base, an extruder is mounted on the top of the base, a multi-layer extrusion head is mounted on one end of the extruder, a trough is mounted on the top of the extruder, and a hopper is mounted on the top of the trough;
[0006] The inner wall of the hopper is rotatably connected to a rotating rod, and the rotating rod passes through the hopper and is connected to a material-moving rod, and the rotating rod is exposed outside the hopper and is connected to a connecting plate;
[0007] The interior of the material trough is rotatably connected to two rotating rods, and the surfaces of the rotating rods are connected to crushing rollers. The rotating rods pass through the material trough and are connected to extrusion plates.
[0008] As a further description of the above technical solution:
[0009] The extrusion plate contacts the surface of the connection plate.
[0010] As a further description of the above technical solution:
[0011] The extrusion plates on the surfaces of the two rotating rods are arranged in opposite directions.
[0012] As a further description of the above technical solution:
[0013] A motor for driving a rotating rod is installed on the surface of the material trough.
[0014] As a further description of the above technical solution:
[0015] The two rotating rods pass through the trough and are respectively connected to gears, and the two gears are meshed with each other.
[0016] As a further description of the above technical solution:
[0017] A funnel is installed at the inner bottom end of the hopper, and the discharge port of the funnel is located directly above the two crushing rollers.
[0018] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0019] In the utility model, the crushing roller is arranged on the rotating rod, so that the rotating rod can drive the crushing roller to crush larger granular raw materials when it rotates, so as to facilitate subsequent heating and melting, thereby avoiding the inability to completely melt the larger granular raw materials, thereby affecting the quality of the diffusion plate. While rotating, the rotating rod can also drive the rotating rod and the material moving rod to rotate through the extrusion plate and the connecting plate, so as to facilitate the moving of the raw materials at the funnel, thereby avoiding the raw materials from being stuck in the funnel and reducing the extrusion efficiency of the diffusion plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the structure of a high-efficiency extrusion molding device for a multi-layer diffuser plate;
[0021] Figure 2 This is a schematic diagram of the internal structure of the hopper in the utility model;
[0022] Figure 3 It is a schematic diagram of the surface structure of the middle trough of the utility model.
[0023] Legend:
[0024] 1. Base; 2. Extruder; 3. Multi-layer extruder head; 4. Material trough; 5. Hopper; 6. Rotating rod; 7. Material shifting rod; 8. Connecting plate; 9. Crushing roller; 10. Extrusion plate; 11. Gear; 12. Motor; 13. Funnel; 14. Rotating rod. DETAILED DESCRIPTION
[0025] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] Reference Figure 1-Figure 3 , a high-efficiency extrusion molding device for a multi-layer diffusion plate, comprising a base 1, an extruder 2 is mounted on the top of the base 1, and a multi-layer extrusion head 3 is mounted on one end of the extruder 2, a trough 4 is mounted on the top of the extruder 2, and a hopper 5 is mounted on the top of the trough 4; the inner wall of the hopper 5 is rotatably connected to a rotating rod 6, and the rotating rod 6 passes through the hopper 5 and is connected to a material-dispensing rod 7, and the rotating rod 6 is exposed on the outside of the hopper 5 and is connected to a connecting plate 8; the inside of the trough 4 is rotatably connected to two rotating rods 14, and the surface of the rotating rod 14 is connected to a crushing roller 9, and the rotating rod 14 passes through the trough 4 and is connected to an extrusion plate 10, when the raw materials are put into the inside of the hopper 5, the raw materials can pass through the funnel 1 3 falls onto the two crushing rollers 9. Through the operation of the motor 12, the rotating rod 14 can drive the other rotating rod 14 to rotate through the two gears 11, so that the crushing rollers 9 on the surface of the rotating rod 14 can crush the larger granular raw materials to facilitate subsequent heating and melting. When rotating, the rotating rod 14 can also drive the extrusion plate 10 to move, and the extrusion plate 10 can be moved to the surface of the connecting plate 8 to squeeze it and move it, so that the connecting plate 8 can drive the rotating rod 6 and the material-moving rod 7 to move back and forth, so that the material-moving rod 7 can move the raw materials inside the funnel 13, thereby preventing the granular raw materials from clogging the funnel 13 and affecting the extrusion efficiency of the diffusion plate.
[0027] Furthermore, the extrusion plate 10 contacts the surface of the connecting plate 8, which is convenient for the extrusion plate 10 to move to the surface of the connecting plate 8 and continue to move, so as to squeeze the connecting plate 8, so that the connecting plate 8 drives the rotating rod 6 and the material-moving rod 7 to rotate.
[0028] Furthermore, the extrusion plates 10 on the surfaces of the two rotating rods 14 are arranged in opposite directions, so that after the extrusion plate 10 on one of the rotating rods 14 squeezes the connecting plate 8 in the direction of the other rotating rod 14, the extrusion plate 10 on the other rotating rod 14 can be moved to the surface of the connecting plate 8 to squeeze it and reset it, so that the rotating rod 6 connected to the connecting plate 8 can drive the material moving rod 7 to move back and forth, so as to facilitate the material moving of the raw materials inside the funnel 13 through the material moving rod 7.
[0029] Furthermore, a motor 12 for driving the rotating rod 14 is installed on the surface of the trough 4 , and the motor 12 is connected to any one of the two rotating rods 14 .
[0030] Furthermore, the two rotating rods 14 pass through the trough 4 and are respectively connected to the gears 11, and the two gears 11 are meshingly connected, so that when one of the rotating rods 14 rotates, the other rotating rod 14 can be driven to rotate by the two meshingly connected gears 11.
[0031] Furthermore, a funnel 13 is installed at the bottom end of the hopper 5, and the discharge port of the funnel 13 is located directly above the two crushing rollers 9. The funnel 13 facilitates the even dropping of the raw materials inside the hopper 5 between the two crushing rollers 9 to crush the granular raw materials.
[0032] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A high-efficiency extrusion molding device for a multi-layer diffuser plate, comprising a base (1), characterized in that: An extruder (2) is installed at the top of the base (1), and a multi-layer extrusion head (3) is installed at one end of the extruder (2). A trough (4) is installed at the top of the extruder (2), and a hopper (5) is installed at the top of the trough (4). The inner wall of the hopper (5) is rotatably connected to a rotating rod (6), and the rotating rod (6) passes through the hopper (5) and is connected to a material-moving rod (7). The rotating rod (6) is exposed outside the hopper (5) and is connected to a connecting plate (8); The inside of the material trough (4) is rotatably connected to two rotating rods (14), and the surfaces of the rotating rods (14) are connected to crushing rollers (9). The rotating rods (14) pass through the material trough (4) and are connected to extrusion plates (10).
2. The high-efficiency extrusion molding device for a multi-layer diffuser plate according to claim 1, characterized in that: The extrusion plate (10) is in contact with the surface of the connecting plate (8).
3. The high-efficiency extrusion molding device for a multi-layer diffuser plate according to claim 1, characterized in that: The extrusion plates (10) on the surfaces of the two rotating rods (14) are arranged in opposite directions.
4. The high-efficiency extrusion molding device for a multi-layer diffuser plate according to claim 1, characterized in that: A motor (12) for driving a rotating rod (14) is mounted on the surface of the trough (4).
5. The high-efficiency extrusion molding device for a multi-layer diffuser plate according to claim 1, characterized in that: The two rotating rods (14) pass through the trough (4) and are respectively connected to gears (11), and the two gears (11) are meshed with each other.
6. The high-efficiency extrusion molding device for a multi-layer diffuser plate according to claim 1, characterized in that: A funnel (13) is installed at the inner bottom end of the hopper (5), and the discharge port of the funnel (13) is located directly above the two crushing rollers (9).