I-type intelligent environment-friendly full-automatic crucible powder sucking and bagging production line

By designing an intelligent and environmentally friendly fully automatic crucible powder absorption and packaging production line, the problem of difficult disassembly and cleaning of screening boards in the existing graphite material packaging production line is solved, and efficient graphite processing and automatic packaging are achieved, which improves production efficiency and practicality.

CN223187716UActive Publication Date: 2025-08-05SHANXI ZHIDE ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422229344.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-08-05
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The existing graphite material packaging production line is not convenient for disassembly and cleaning of the screen plate, which reduces the production efficiency of the device and is average in practicality.

Method used

An intelligent and environmentally friendly fully automatic crucible powder absorption and packaging production line including screening components, magnetic removal components and packaging components is designed. By setting up a connecting frame and limiting plate, the disassembly and cleaning of the screening network is facilitated; a ton of packaging machine and ton of bags are used for automatic packaging of graphite, and an infrared limit switch is used to detect the position of the conveyor to realize automatic transportation.

Benefits of technology

It improves the processing efficiency and practicality of the device, facilitates the cleaning of the screening network and the automatic packaging process of graphite, and improves the overall efficiency of the production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The I-type intelligent environment-friendly full-automatic crucible powder sucking and bagging production line comprises a mounting frame, stairs are fixedly mounted on the left side of the mounting frame, a machining mechanism is arranged on the inner side of the mounting frame and used for machining and bagging graphite, and the machining mechanism comprises a screening assembly, a powder sucking assembly and a powder sucking assembly; the utility model relates to the technical field of graphite, in particular to a large particle screening device which is arranged in a mounting frame and used for screening large particles in graphite. According to the I-type intelligent environment-friendly full-automatic crucible powder suction and bagging production line, graphite can be conveniently bagged through the arranged ton bag packaging machine and ton bags, during use, the graphite without magnetic suction substances can fall into the ton bags through the ton bag packaging machine to be stored, after the ton bags are full, the ton bag packaging machine is opened, and then the ton bags can be packaged; and then the ton bag is lowered and placed on the conveyor, at the moment, the infrared limiting switch can detect the position of the conveyor and start the conveyor to convey the ton bag to a designated station, use is convenient, and practicability is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of graphite, in particular to a type I intelligent, environmentally friendly, fully automatic crucible powder suction and packaging production line. Background Art

[0002] Graphite is an allotrope of carbon with unique physical and chemical properties. It is a gray-black, opaque solid with stable chemical properties and corrosion resistance. It does not react easily with acids, alkalis and other agents. However, graphite needs to be packaged after processing.

[0003] The existing graphite material packaging production line still has the following problems. The existing device generally packages the graphite after screening and demagnetization. Referring to the patent application with publication number CN213892992U, a continuous packaging production line for graphite materials is disclosed. This utility model realizes the function of automatic weighing of graphite materials by weighing the first motor, transmission shaft, driven wheel, weighing plate and LC501 tension sensor provided in the mixing box.

[0004] However, the above-mentioned technology uses a transmission pump to transport graphite into the screening and demagnetization box and drop it onto the screen plate for screening. During the screening process, some larger particles will be effectively retained on the screen plate. The existing device is not convenient for disassembling and cleaning the screen plate, which reduces the production efficiency of the device and has general practicality. Utility Model Content

[0005] In response to the shortcomings of the existing technology, the utility model provides a Type I intelligent, environmentally friendly, fully automatic crucible powder suction and packaging production line, which solves the problem that the existing graphite material packaging production line is inconvenient to disassemble and clean the screening plate, reduces the production efficiency of the device, and has general practicality.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a type I intelligent environmentally friendly fully automatic crucible powder suction and packaging production line, including a mounting frame, a staircase fixedly installed on the left side of the mounting frame, and a processing mechanism provided on the inner side of the mounting frame for processing and packaging graphite, the processing mechanism comprising:

[0007] A screening assembly is arranged inside the mounting frame for screening large particles inside the graphite, the screening assembly comprising a first layer plate fixedly mounted on the inner side of the mounting frame, screening cylinders are fixedly mounted on the left and right sides of the top surface of the first layer plate, a connecting frame is movably mounted inside the screening cylinder, screening meshes are fixedly mounted on the top and bottom surfaces of the inner side of the connecting frame, and a limiting assembly is provided inside the screening cylinder for fixing the position of the connecting frame;

[0008] A demagnetization component is provided on the inner side of the mounting frame and is used to remove magnetic substances from the graphite;

[0009] A packaging assembly is provided on the inner side of the mounting frame and is used for packaging and transporting graphite;

[0010] The fully automatic crucible powder suction mechanism is arranged above the mounting frame and is used to suck in graphite.

[0011] Preferably, the limiting assembly includes a vibration motor fixedly mounted on the front side of the screening drum, handles are fixedly mounted on the left and right sides of the top surface of the connecting frame, limiting grooves are provided on the front and rear sides of the inner cavity of the screening drum, two limiting plates are fixedly mounted on the front and rear sides of the connecting frame, and the bottom surface of the screening drum passes through the top surface of the first layer of plate and extends to the bottom surface of the first layer of plate.

[0012] Preferably, the top surface of the limiting groove passes through the interior of the screening drum and extends to the top surface of the screening drum, and the outer side of the limiting plate is slidably installed in the interior of the limiting groove.

[0013] Preferably, the demagnetization assembly includes a demagnetization cylinder fixedly mounted on the bottom surface of the screening cylinder, three demagnetization cylinder solenoid valves and a flap valve cylinder solenoid valve are provided on the outside of the demagnetization cylinder, a hopper is fixedly mounted on the opposite side of the demagnetization cylinder, and a pneumatic butterfly valve is fixedly mounted on the bottom surface of the hopper.

[0014] Preferably, the packaging assembly includes a second layer plate fixedly mounted on the inner side of the mounting frame, a ton packaging machine is fixedly mounted on the bottom surface of the second layer plate, a ton bag is movably mounted on the bottom surface of the ton packaging machine, a conveyor is provided below the ton bag, and an infrared limit switch is fixedly mounted on the left side of the top surface of the conveyor.

[0015] Preferably, the top surface of the ton packaging machine passes through the bottom surface of the second layer of board and extends to the top surface of the second layer of board.

[0016] Preferably, the fully automatic crucible powder suction mechanism includes a top plate arranged on the top surface of the mounting frame, the top plate includes a vacuum loader fixedly installed on the left and right sides of the top surface of the mounting frame, small silos are fixedly installed on the left and right sides of the bottom surface of the top plate, and a star-shaped feeder is fixedly installed on the bottom surface of the small silo. The bottom surface of the vacuum loader passes through the top surface of the top plate and extends to the top surface of the small silo.

[0017] Beneficial effects

[0018] The utility model provides a type I intelligent environmentally friendly fully automatic crucible powder suction and packaging production line. Compared with the existing technology, it has the following advantages:

[0019] (1) The type I intelligent and environmentally friendly fully automatic crucible powder suction and packaging production line facilitates the disassembly and cleaning of the screening net through the provided connecting frame and limiting plate. When the screening net needs to be cleaned, the top cover of the screening drum is opened, and then the screen net can be taken out of the screening drum by holding the handle and pulling the connecting frame. At this time, the large particles on the screening net can be cleaned. After cleaning, the connecting frame can be put into the screening drum by holding the handle. At the same time, the limiting plate will limit the position of the connecting frame through the limiting groove, and then the screening drum can be covered, which is convenient for disassembly and cleaning, thereby improving the processing efficiency of the device.

[0020] (2) The Type I intelligent and environmentally friendly fully automatic crucible powder suction and packaging production line facilitates the packaging of graphite through the ton packaging machine and ton bags. When in use, the graphite removed from the magnetic material will fall into the internal storage of the ton bag through the ton packaging machine. When the ton bag is full, the ton packaging machine can be opened to package the ton bag, and then the ton bag can be lowered to prevent it from being on the conveyor. At this time, the infrared limit switch will detect the position of the conveyor and start the conveyor to transport the ton bag to the designated workstation. It is easy to use and practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the three-dimensional appearance of the utility model;

[0022] Figure 2 This is a front view schematic diagram of the utility model;

[0023] Figure 3 This is a schematic diagram of the three-dimensional appearance of the screening component of the present invention;

[0024] Figure 4 This is a schematic diagram of the sectional three-dimensional appearance of the screening component of the present invention.

[0025] In the figure: 1-mounting frame, 2-processing mechanism, 21-screening component, 211-screening cylinder, 212-vibration motor, 213-first layer, 214-screening net, 215-handle, 216-connecting frame, 217-limiting plate, 218-limiting groove, 22-demagnetization component, 221-demagnetization cylinder solenoid valve, 222-flip valve cylinder solenoid valve, 223-demagnetization cylinder, 224-hopper, 225-pneumatic butterfly valve, 23-packaging component, 231-ton packaging machine, 232-second layer, 233-ton bag, 234-infrared limit switch, 235-conveyor, 3-full-automatic crucible powder suction mechanism, 31-vacuum loader, 32-top plate, 33-small silo, 34-star-shaped unloader, 4-stairs. DETAILED DESCRIPTION

[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See Figure 1-Figure 4 , this utility model provides three technical solutions:

[0028] The first embodiment: a type I intelligent environmentally friendly fully automatic crucible powder suction and packaging production line, including a mounting frame 1, a staircase 4 is fixedly installed on the left side of the mounting frame 1, and a processing mechanism 2 is provided inside the mounting frame 1 for processing and packaging graphite. The processing mechanism 2 includes:

[0029] The screening assembly 21 is arranged inside the mounting frame 1 and is used to screen large particles inside the graphite. The screening assembly 21 includes a first layer plate 213 fixedly mounted on the inner side of the mounting frame 1. Screening drums 211 are fixedly mounted on both the left and right sides of the top surface of the first layer plate 213. A connecting frame 216 is movably mounted inside the screening drum 211. Screening meshes 214 are fixedly mounted on the top and bottom surfaces of the connecting frame 216. The pores of the lower screening mesh 214 are smaller than those of the upper screening mesh 214. A limiting assembly is provided inside the screening drum 211 to fix the position of the connecting frame 216.

[0030] The demagnetization component 22 is provided on the inner side of the mounting frame 1 and is used to remove magnetic substances in the graphite;

[0031] The packing assembly 23 is arranged on the inner side of the mounting frame 1 for packing and transporting the graphite. The limiting assembly includes a vibration motor 212 fixedly mounted on the front side of the screening drum 211. Handles 215 are fixedly mounted on the left and right sides of the top surface of the connecting frame 216. Limiting grooves 218 are provided on the front and rear sides of the inner cavity of the screening drum 211. Two limiting plates 217 are fixedly mounted on the front and rear sides of the connecting frame 216. The bottom surface of the screening drum 211 passes through the top surface of the first layer of plate 213 and extends to the bottom surface of the first layer of plate 213. The top surface of the limiting groove 218 passes through the interior of the screening drum 211 and extends to the top surface of the screening drum 211. The outer side of the limiting plate 217 is slidably mounted inside the limiting groove 218, and the limiting plate 217 can limit the position of the connecting frame 216 through the limiting groove 218.

[0032] The fully automatic crucible powder suction mechanism 3 is arranged above the mounting frame 1 and is used to suck graphite.

[0033] The connecting frame 216 and the limiting plate 217 are provided to facilitate the disassembly and cleaning of the screening net 214. When the screening net 214 needs to be cleaned, the top cover of the screening drum 211 is opened, and then the handle 215 is held and the connecting frame 216 is pulled to take the screening net 214 out of the screening drum 211. At this time, the large particles on the screening net 214 can be cleaned. After the cleaning is completed, the handle 215 is held to put the connecting frame 216 into the screening drum 211. At the same time, the limiting plate 217 will limit the position of the connecting frame 216 through the limiting groove 218, and then the screening drum 211 can be covered, which is convenient for disassembly and cleaning, and improves the processing efficiency of the device.

[0034] The second embodiment is different from the first embodiment in that: the demagnetization component 22 includes a demagnetization cylinder 223 fixedly mounted on the bottom surface of the screening cylinder 211, and three demagnetization cylinder solenoid valves 221 and flap valve cylinder solenoid valves 222 are arranged on the outside of the demagnetization cylinder 223, and the magnetic substances in the graphite can be removed by the three demagnetization cylinder solenoid valves 221, and a hopper 224 is fixedly mounted on the opposite side of the demagnetization cylinder 223, and a pneumatic butterfly valve 225 is fixedly mounted on the bottom surface of the hopper 224, and the packaging component 23 includes a second layer plate 232 fixedly mounted on the inner side of the mounting frame 1, and the bottom surface of the second layer plate 232 is fixed. A ton packaging machine 231 is fixedly installed, and the ton bag 233 can be hung by the ton packaging machine 231 and packaged after being filled with graphite. The ton bag 233 is movably installed on the bottom surface of the ton packaging machine 231, and a conveyor 235 is provided under the ton bag 233, and the ton bag 233 can be delivered to the designated work station by the conveyor 235. An infrared limit switch 234 is fixedly installed on the left side of the top surface of the conveyor 235, and the position of the ton bag 233 can be detected by the infrared limit switch 234. The top surface of the ton packaging machine 231 passes through the bottom surface of the second layer 232 and extends to the top surface of the second layer 232.

[0035] The ton packaging machine 231 and ton bag 233 are provided to facilitate the packaging of graphite. When in use, the graphite without the magnetic material will fall into the internal storage of the ton bag 233 through the ton packaging machine 231. When the ton bag 233 is full, the ton packaging machine 231 is opened to package the ton bag 233, and then the ton bag 233 is lowered to prevent it from being on the conveyor 235. At this time, the infrared limit switch 234 will detect the position of the conveyor 235 and start the conveyor 235 to transport the ton bag 233 to the designated workstation. It is easy to use and has good practicality.

[0036] The third embodiment is mainly different from the first embodiment in that: the fully automatic crucible powder suction mechanism 3 includes a top plate 32 arranged on the top surface of the mounting frame 1, the top plate 32 includes a vacuum loader 31 fixedly installed on the left and right sides of the top surface of the mounting frame 1, and small silos 33 are fixedly installed on the left and right sides of the bottom surface of the top plate 32, and a star-shaped feeder 34 is fixedly installed on the bottom surface of the small silo 33. The bottom surface of the vacuum loader 31 passes through the top surface of the top plate 32 and extends to the top surface of the small silo 33. The vacuum loader 31 can be used to draw graphite into the internal temporary storage of the small silo 33, and then the star-shaped feeder can be used to make the graphite fall into the screening component 21 at a uniform speed for screening.

[0037] At the same time, the contents not described in detail in this specification belong to the existing technology known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.

[0038] During use, the user can use the vacuum feeder 31 to draw the graphite into the small silo 33 for temporary storage, and then use the star-shaped feeder to make the graphite fall into the inside of the screening drum 211 at a uniform speed, and then start the vibration motor 212 to drive the screening drum 211 to vibrate, so that the internal connecting frame 216 also vibrates. At this time, the large particles in the graphite can be filtered out through the screening mesh 214, and then the graphite will enter the demagnetization drum 223 and remove the magnetic matter in the graphite through the demagnetization cylinder solenoid valve 221. Then open the pneumatic butterfly valve 225 to allow the graphite to pass through the ton packaging machine 231 and fall into the internal storage of the ton bag 233. When the ton bag 233 is full, open the ton packaging machine 231 to pack the ton bag 233, and then Then the ton bag 233 is lowered and placed on the conveyor 235. At this time, the infrared limit switch 234 will detect the position of the conveyor 235 and start the conveyor 235 to transport the ton bag 233 to the designated workstation. When the screening net 214 needs to be cleaned, the top cover of the screening drum 211 is opened, and then the handle 215 is held to pull the connecting frame 216 to take the screening net 214 out of the interior of the screening drum 211, and then the large particles on the screening net 214 can be cleaned. After cleaning, the handle 215 can be held to put the connecting frame 216 into the interior of the screening drum 211. At the same time, the limit plate 217 will limit the position of the connecting frame 216 through the limit slot 218, and then the screening drum 211 is covered and can continue to be used.

[0039] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include" or "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A type I intelligent environmentally friendly fully automatic crucible powder suction and packaging production line, comprising a mounting frame (1), characterized in that: A staircase (4) is fixedly installed on the left side of the mounting frame (1), and a processing mechanism (2) is provided on the inner side of the mounting frame (1) for processing and packaging graphite, wherein the processing mechanism (2) comprises: A screening assembly (21) is arranged inside the mounting frame (1) and is used to screen large particles inside the graphite. The screening assembly (21) includes a first layer plate (213) fixedly mounted on the inner side of the mounting frame (1), a screening drum (211) is fixedly mounted on both the left and right sides of the top surface of the first layer plate (213), a connecting frame (216) is movably mounted inside the screening drum (211), a screening net (214) is fixedly mounted on the top and bottom surfaces of the inner side of the connecting frame (216), and a limiting assembly is provided inside the screening drum (211) for fixing the position of the connecting frame (216); A demagnetization component (22) is arranged on the inner side of the mounting frame (1) and is used to remove magnetic substances in the graphite; A packaging assembly (23) is arranged on the inner side of the mounting frame (1) and is used for packaging and transporting graphite; A fully automatic crucible powder suction mechanism (3) is arranged above the mounting frame (1) and is used for sucking graphite.

2. A type I intelligent, environmentally friendly, fully automatic crucible powder suction and packaging production line according to claim 1, characterized in that: The limiting assembly comprises a vibration motor (212) fixedly mounted on the front side of the screening drum (211); handles (215) are fixedly mounted on the left and right sides of the top surface of the connecting frame (216); limiting grooves (218) are provided on the front and rear sides of the inner cavity of the screening drum (211); two limiting plates (217) are fixedly mounted on the front and rear sides of the connecting frame (216); and the bottom surface of the screening drum (211) passes through the top surface of the first layer plate (213) and extends to the bottom surface of the first layer plate (213).

3. The type I intelligent, environmentally friendly, fully automatic crucible powder suction and packaging production line according to claim 2 is characterized by: The top surface of the limiting groove (218) passes through the interior of the screening drum (211) and extends to the top surface of the screening drum (211), and the outer side of the limiting plate (217) is slidably mounted inside the limiting groove (218).

4. The type I intelligent, environmentally friendly, fully automatic crucible powder suction and packaging production line according to claim 1 is characterized by: The demagnetization assembly (22) comprises a demagnetization cylinder (223) fixedly mounted on the bottom surface of the screening cylinder (211); three demagnetization cylinder solenoid valves (221) and a flap valve cylinder solenoid valve (222) are arranged on the outside of the demagnetization cylinder (223); a hopper (224) is fixedly mounted on the opposite side of the demagnetization cylinder (223); and a pneumatic butterfly valve (225) is fixedly mounted on the bottom surface of the hopper (224).

5. The type I intelligent, environmentally friendly, fully automatic crucible powder suction and packaging production line according to claim 1 is characterized by: The packaging assembly (23) includes a second layer plate (232) fixedly mounted on the inner side of the mounting frame (1); a ton packaging machine (231) is fixedly mounted on the bottom surface of the second layer plate (232); a ton bag (233) is movably mounted on the bottom surface of the ton packaging machine (231); a conveyor (235) is provided below the ton bag (233); and an infrared limit switch (234) is fixedly mounted on the left side of the top surface of the conveyor (235).

6. The type I intelligent, environmentally friendly, fully automatic crucible powder suction and packaging production line according to claim 5, characterized in that: The top surface of the ton packaging machine (231) passes through the bottom surface of the second layer plate (232) and extends to the top surface of the second layer plate (232).

7. According to claim 1, a type I intelligent environmentally friendly fully automatic crucible powder suction and packaging production line, characterized in that: The fully automatic crucible powder suction mechanism (3) comprises a top plate (32) arranged on the top surface of the mounting frame (1), the top plate (32) comprises a vacuum loader (31) fixedly mounted on the left and right sides of the top surface of the mounting frame (1), small silos (33) are fixedly mounted on the left and right sides of the bottom surface of the top plate (32), a star-shaped discharger (34) is fixedly mounted on the bottom surface of the small silo (33), and the bottom surface of the vacuum loader (31) passes through the top surface of the top plate (32) and extends to the top surface of the small silo (33).

Citation Information

Patent Citations

  • Continuous packaging production line for graphite materials

    CN213892992U