Feeding device for electric vehicle headlamp production

Through real-time monitoring and automatic adjustment of the orientation of the headlight accessories for electric vehicle, the problem of inconsistent feed orientation in the existing technology is solved, and the production efficiency and quality improvement is achieved, reducing the risk of damage to accessories and manual intervention.

CN223188355UActive Publication Date: 2025-08-05ANHUI LEIZHENZI ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422178035.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-08-05
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The existing electric vehicle headlight production device cannot monitor and correct the feed orientation of the accessories in real time, resulting in assembly difficulties, functional problems, quality control failure, reduced production efficiency and equipment damage.

Method used

The detection device is used to monitor the orientation of the headlight accessories of the electric vehicle in real time, and automatically adjust the orientation of the non-compliant accessories through the adjustment mechanism, and combine it with protective components to reduce the risk of damage to the accessories and ensure correct installation.

Benefits of technology

Improve production line efficiency and product quality, reduce the risk of damage to accessories, improve production stability and automation level, and reduce the need for manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electric vehicle headlamp production, and provides a feeding device for electric vehicle headlamp production, which comprises a conveying device, and two mounting frames are arranged at the top of the conveying device. And a detection device for monitoring the feeding direction of the electric vehicle headlamp accessories in real time and an adjusting mechanism matched with the detection device to change the feeding direction of the non-compliant electric vehicle headlamp accessories are arranged at the top of one mounting frame. According to the utility model, the orientation of the electric vehicle headlamp fitting can be monitored in real time, and the orientation of the electric vehicle headlamp fitting can be corrected in time when the orientation of the electric vehicle headlamp fitting is different, so that the correct installation position of the electric vehicle headlamp fitting in a final product is ensured; according to the utility model, the risk of damage to electric vehicle headlamp accessories when the electric vehicle headlamp accessories are intercepted can be reduced, meanwhile, the lamp rotating plate is protected, the stability and the durability are improved while the smooth production process is ensured, and the efficient operation and the product quality of a production line are further favorably maintained.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric vehicle headlamp production, and specifically, to a feeding device for electric vehicle headlamp production. Background Art

[0002] When feeding an electric vehicle headlamp with the existing device, the external power supply is started, and the motor starts to work. Thus, power is transmitted from the driving wheel to the driven wheel. When the driven wheel rotates, the roller connected to one side is driven to rotate, and the rotating roller drives the feeding belt to drive. At this time, the production accessories of the electric vehicle headlamp to be used are placed on the feeding belt for conveying and feeding.

[0003] The above device cannot monitor the feeding orientation of the electric vehicle headlamp accessories in real time. Once the feeding orientations of the electric vehicle headlamp accessories are inconsistent and not discovered, it will affect the efficiency of the production line and the quality of the final product. The main reasons are that the inconsistent feeding orientations of the headlamp accessories will lead to assembly difficulties, functional problems, quality control failures, reduced production efficiency, and potential equipment damage. Therefore, a feeding device for electric vehicle headlamp production is needed. Summary of the Utility Model

[0004] In view of the deficiencies of the prior art, the utility model provides a feeding device for electric vehicle headlamp production, which solves the technical problem that the inconsistent orientations of the accessories cannot be corrected in time in the above background art.

[0005] The technical solution of the utility model is as follows: A feeding device for electric vehicle headlamp production includes a conveying device. Two mounting frames are arranged on the top of the conveying device. A detection device for real-time monitoring of the feeding orientation of the electric vehicle headlamp accessories and an adjustment mechanism for changing the orientation of the non-compliant electric vehicle headlamp accessories in cooperation with the detection device are arranged on the top of one of the mounting frames.

[0006] The detection device includes a photoelectric sensor fixed on the inner top wall of one of the mounting frames. A controller electrically connected to the photoelectric sensor is fixedly connected to the top of one of the mounting frames. The adjustment mechanism includes a turning lamp plate arranged inside the other mounting frame. A driving component for driving the turning lamp plate to move down to frame the non-compliant electric vehicle headlamp accessories and rotate them 90 degrees for orientation change is arranged on the top of the other mounting frame.

[0007] Preferably, the driving component includes a cylinder fixed on the top of the other mounting frame. The telescopic end of the cylinder is fixedly connected with a mounting plate. A motor is fixedly connected inside the mounting plate. The cylinder and the motor are both electrically connected to the controller. The output end of the motor is fixedly connected with a rotating shaft. The turning lamp plate is fixed at the bottom end of the rotating shaft. A protection component for eliminating the impact force of the electric vehicle headlamp accessories on the lamp-facing plate is arranged inside the turning lamp plate.

[0008] Preferably, two centering plates are symmetrically and fixedly connected to the inner side walls of the two mounting brackets. The two centering plates do not contact the top of the conveying device, and anti-collision strips are fixedly connected to the opposite sides of the two centering plates.

[0009] Preferably, the protection component includes a light-facing plate sleeved inside the rotating light plate. A rubber plate is fixedly connected to the left side of the light-facing plate. A limiting component for restricting the sliding range of the light-facing plate and a buffer component for eliminating the sliding impact force of the light-facing plate in cooperation with the limiting component are provided inside the rotating light plate.

[0010] Preferably, the limiting component includes a horizontal sliding groove opened on the inner wall of the rotating light plate. A horizontal sliding block is slidably connected inside the horizontal sliding groove, and the horizontal sliding block is fixedly connected to the light-facing plate.

[0011] Preferably, the buffer component includes a spring arranged inside the horizontal sliding groove. Two ends of the spring are respectively fixedly connected to the horizontal sliding block and the inner wall of the horizontal sliding groove. A damper is fixedly connected to the side of the light-facing plate away from the rubber plate, and the end of the damper away from the light-facing plate is fixedly connected to the inner wall of the rotating light plate.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. By arranging the detection device, the present utility model can monitor the orientation of the front headlight accessories of the electric vehicle in real time, and timely correct the orientation of the front headlight accessories of the electric vehicle when it is found that the orientations are inconsistent, ensuring its correct installation position in the final product, and improving the overall efficiency of the production line and the quality of the final product.

[0014] 2. By arranging the protection component, the present utility model can reduce the risk of damage to the front headlight accessories of the electric vehicle when intercepting them, and at the same time protect the rotating light plate, ensuring the smooth progress of the production process while improving the stability and durability, and further contributing to maintaining the efficient operation of the production line and the product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The following further describes the present utility model in detail with reference to the drawings and specific embodiments.

[0016] Figure 1 is a schematic three-dimensional structure diagram proposed by the present utility model;

[0017] Figure 2 is proposed by the present utility model Figure 1 a schematic bottom view structure diagram;

[0018] Figure 3 is proposed by the present utility model Figure 2 an enlarged structure diagram of A in;

[0019] Figure 4 is proposed by the present utility modelFigure 1 Schematic enlarged structure diagram of B in the figure.

[0020] In the figure: 1, conveying device; 2, mounting frame; 3, centering plate; 31, anti-collision strip; 4, detection device; 41, photoelectric sensor; 42, controller; 43, adjustment mechanism; 431, cylinder; 432, mounting plate; 433, rotating shaft; 434, rotating lamp plate; 435, motor; 44, protection component; 441, lamp-facing plate; 442, spring; 443, damper; 444, rubber plate. Specific implementation manners

[0021] Next, embodiments of the present utility model will be combined to clearly and completely describe the technical solutions in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope protected by the present utility model.

[0022] The existing device cannot monitor the feeding orientation of the electric vehicle headlight accessories in real time. Once the feeding orientations of the electric vehicle headlight accessories are inconsistent and not discovered, it will affect the efficiency of the production line and the quality of the final product. The main reason is that the inconsistent feeding orientations of the headlight accessories will lead to assembly difficulties, functional problems, quality control failures, reduced production efficiency, and potential equipment damage. Please refer to Figures 1-4 , this embodiment provides a feeding device for the production of electric vehicle headlights, including a conveying device 1. Two mounting frames 2 are provided on the top of the conveying device 1. Two centering plates 3 are symmetrically and fixedly connected to the inner side walls of the two mounting frames 2. The two centering plates 3 are not in contact with the top of the conveying device 1, and anti-collision strips 31 are fixedly connected to the opposite sides of the two centering plates 3. For the protection of the electric vehicle headlight accessories, the material of the anti-collision strips 31 can be silicone and polyurethane, which can provide good buffering effects and durability, and prevent the headlight from being scratched by the centering plates 3 during the centering conveyance by the conveying device 1.

[0023] Reference Figures 1-3As shown, once the feeding orientations of electric vehicle headlight accessories are inconsistent and not detected, it will affect the efficiency of the production line and the quality of the final product. The main reasons are that the inconsistent feeding orientations of headlight accessories will lead to assembly difficulties, functional problems, quality control failures, reduced production efficiency, and potential equipment damage. To ensure the accuracy and consistency of accessory feeding and maintain the efficient operation of the production line and product quality, the following settings are made. A detection device 4 for real-time monitoring of the feeding orientation of electric vehicle headlight accessories and an adjustment mechanism 43 for changing the orientation of non-compliant electric vehicle headlight accessory feeding are provided at the top of one mounting bracket 2. The detection device 4 includes a photoelectric sensor 41 fixed to the inner top wall of one mounting bracket 2. A controller 42 electrically connected to the photoelectric sensor 41 is fixedly connected to the top of one mounting bracket 2. The adjustment mechanism 43 includes a rotating lamp plate 434 provided inside another mounting bracket 2. A driving component for driving the rotating lamp plate 434 to move downward to enclose non-compliant electric vehicle headlight accessories and rotate them 90 degrees for orientation change is provided at the top of another mounting bracket 2. The driving component includes a cylinder 431 fixed to the top of another mounting bracket 2. The telescopic end of the cylinder 431 is fixedly connected to a mounting plate 432. A motor 435 is fixedly connected inside the mounting plate 432. Both the cylinder 431 and the motor 435 are electrically connected to the controller 42. The output end of the motor 435 is fixedly connected to a rotating shaft 433. The rotating lamp plate 434 is fixed to the bottom end of the rotating shaft 433. The photoelectric sensor 41 can detect the orientation of electric vehicle headlight accessories in real time. When the photoelectric sensor 41 detects that the feeding orientations of electric vehicle headlight accessories are inconsistent, it can immediately send a signal, which is transmitted to the controller 42. The controller 42 is responsible for processing the signal and taking appropriate corrective measures. The controller 42 will turn on the power of the cylinder 431, so that the telescopic end of the cylinder 431 drives the rotating lamp plate 434 to move downward and keep a distance of 0.5 cm from the top of the conveying device 1, blocking the electric vehicle headlight accessories with incorrect orientations. This can prevent non-compliant electric vehicle headlight accessories from continuing to be conveyed downward and avoid interfering with other parts of the production line. At the same time, the controller 42 controls the motor 435 to drive the rotating lamp plate 434 to rotate 90 degrees, so that the headlight accessories rotate synchronously, adjust their orientations, and make them meet the production requirements. This step can correct the orientations of electric vehicle headlight accessories, ensure their correct installation positions in the final product, reduce assembly problems caused by inconsistent feeding orientations of electric vehicle headlight accessories, improve the overall efficiency of the production line and the quality of the final product. In addition, it can reduce the need for manual intervention, improve the automation level of the production line, thereby reducing labor costs and operation errors.

[0024] Reference Figure 4As shown in the figure, a protection component 44 for eliminating the impact force of the electric vehicle headlight accessory on the headlight board 441 is provided inside the rotating light board 434. The protection component 44 includes a headlight board 441 sleeved inside the rotating light board 434. A rubber board 444 is fixedly connected to the left side of the headlight board 441. A limiting component for restricting the sliding range of the headlight board 441 and a buffer component for eliminating the sliding impact force of the headlight board 441 in cooperation with the limiting component are provided inside the rotating light board 434. The limiting component includes a horizontal sliding groove opened on the inner wall of the rotating light board 434. A horizontal sliding block is slidably connected inside the horizontal sliding groove. The horizontal sliding block is fixedly connected to the headlight board 441. The buffer component includes a spring 442 provided inside the horizontal sliding groove. The two ends of the spring 442 are respectively fixedly connected to the horizontal sliding block and the horizontal sliding groove. A damper 443 is fixedly connected to the side of the headlight board 441 away from the rubber board 444. The end of the damper 443 away from the headlight board 441 is fixedly connected to the inner wall of the rotating light board 434. The rotating light board 434 blocks the headlight accessories with incorrect orientations. Since the conveying device 1 always provides a forward conveying force, in order to protect the electric vehicle headlight accessories while intercepting them, when the electric vehicle headlight accessories hit the rubber board 444, the spring 442 and the damper 443 can effectively absorb the impact force. This design reduces the risk of damage to the electric vehicle headlight accessories, and at the same time protects the electric vehicle headlight accessories and the rotating light board 434, ensuring the smooth progress of the production process while improving stability and durability, and contributing to maintaining the efficient operation of the production line and product quality.

[0025] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A feeding device for producing electric vehicle headlights, comprising a conveying device (1), characterized in that: Two mounting racks (2) are provided on the top of the conveying device (1), and a detection device (4) for real-time monitoring of the feeding direction of electric vehicle headlamp parts and an adjustment mechanism (43) for cooperating with the detection device (4) to change the feeding direction of non-compliant electric vehicle headlamp parts are provided on the top of one of the mounting racks (2); The detection device (4) comprises a photoelectric sensor (41) fixed to the top wall of one of the mounting frames (2); a controller (42) electrically connected to the photoelectric sensor (41) is fixedly connected to the top of one of the mounting frames (2); the adjustment mechanism (43) comprises a rotating light plate (434) arranged inside another mounting frame (2); and a driving component is arranged on the top of the other mounting frame (2) for driving the rotating light plate (434) to move downward to frame the non-compliant electric vehicle headlight accessory and rotate it 90 degrees to change direction.

2. The feeding device for producing electric vehicle headlights according to claim 1, characterized in that: The driving assembly comprises a cylinder (431) fixed on the top of another mounting frame (2); the telescopic end of the cylinder (431) is fixedly connected to a mounting plate (432); the interior of the mounting plate (432) is fixedly connected to a motor (435); the cylinder (431) and the motor (435) are both electrically connected to a controller (42); the output end of the motor (435) is fixedly connected to a rotating shaft (433); a rotating light plate (434) is fixed to the bottom end of the rotating shaft (433); and a protective assembly (44) for eliminating the impact force of the electric vehicle headlamp accessories on the front light plate (441) is provided inside the rotating light plate (434).

3. The feeding device for producing electric vehicle headlights according to claim 1, characterized in that: Two centering plates (3) are symmetrically fixedly connected to the inner side walls of the two mounting frames (2), the two centering plates (3) do not contact the top of the conveying device (1), and anti-collision strips (31) are fixedly connected to the opposite sides of the two centering plates (3).

4. The feeding device for producing electric vehicle headlights according to claim 2, characterized in that: The protective component (44) comprises a light-facing plate (441) sleeved inside the rotating light plate (434), a rubber plate (444) being fixedly connected to the left side of the light-facing plate (441), and a limit component for limiting the sliding range of the light-facing plate (441) and a buffer component for cooperating with the limit component to eliminate the sliding impact force of the light-facing plate (441) are provided inside the rotating light plate (434).

5. The feeding device for producing electric vehicle headlights according to claim 4, characterized in that: The position limiting assembly comprises a transverse sliding groove provided on the inner wall of the rotating light plate (434), wherein a transverse sliding block is slidably connected inside the transverse sliding groove, and the transverse sliding block is fixedly connected to the light facing plate (441).

6. The feeding device for producing electric vehicle headlights according to claim 4, characterized in that: The buffer assembly includes a spring (442) arranged inside the transverse slide groove, the two ends of the spring (442) are fixedly connected to the transverse slider and the transverse slide groove respectively, a damper (443) is fixedly connected to the side of the light-facing plate (441) away from the rubber plate (444), and the end of the damper (443) away from the light-facing plate (441) is fixedly connected to the inner wall of the rotating light plate (434).