Fully-sealed pipeline joint device of bale plucker

Through the fully sealed pipe joint device, the gap air leakage problem caused by wear of cotton suction pipes and cotton delivery pipes is solved, and the safe production of cotton grab machines and high-quality raw material suction is achieved, which eliminates fire alarm risks and improves product quality.

CN223188483UActive Publication Date: 2025-08-05JIHUA 3542 TEXTILE CO LTD
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Patent Information

Application Number
CN202422521148.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-08-05
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

In existing cotton grab machines, the cotton suction pipe and the cotton conveying pipe are different due to wear, resulting in friction and air leakage in the gap, which affects the poor suction of raw materials, poses a fire alarm risk, and the cotton necks have serious impacts on product quality.

Method used

A fully sealed pipe joint device is designed, including a fixed plate interface, a sealing ring, a supporting circular plate and a movable joint. The movable joint rotates flexibly in the sealing ring to ensure that there is no gap between the suction cotton pipe and the cotton conveying pipe. The telescopic pipe can automatically deform to adapt to wear and maintain a sealed state.

Benefits of technology

The cotton suction pipe and cotton delivery pipe are fully sealed, eliminating fire hazards, ensuring smooth suction of raw materials, reducing the generation of cotton necks, and improving product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

A full-sealed pipeline joint device of a bale plucker relates to the technical field of cotton cleaning equipment of cotton spinning machinery, an outlet end of a bale plucking trolley is connected with a telescopic pipe through a cotton suction pipeline, the telescopic pipe is connected with a cotton conveying pipeline through a full-sealed pipeline joint, a fixed plate interface is connected with a fixed pipe of the cotton conveying pipeline, and a movable joint is connected with the telescopic pipe through a movable joint pipe. The movable connector pipe penetrates through a center round hole of the supporting round plate, a sealing ring is arranged between the fixing plate connector and the supporting round plate, the fixing plate connector, the sealing ring, the movable connector and the supporting round plate are sequentially connected together through a bolt, and the cotton suction pipeline drives the movable connector to rotate in the sealing ring sequentially through the telescopic pipe and the movable connector pipe. No gap exists between the cotton conveying pipeline and the cotton suction pipeline, air leakage is avoided, smooth suction of raw materials is guaranteed, when the cotton suction pipeline is not perpendicular to the movable connector pipe, the telescopic pipe can automatically stretch and deform, it is guaranteed that the raw materials pass through the pipelines to be in a fully-closed state all the time, fire alarm hidden dangers are overcome, neps are reduced, and the raw material opening quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cotton cleaning equipment in the cotton spinning industry, in particular to a fully sealed pipe joint device for a cotton plucker. Background Art

[0002] In the existing A002 plucking machine used in the textile industry's cotton blowroom process, the plucking trolley rotates in a circular track with its inner end centered on a central column and its outer end circulates along a circular track. The plucking trolley then grabs raw cotton from a circular silo. The cotton then flows through the cotton delivery duct into a tin-iron suction duct mounted on the central column, where it is drawn by a front exhaust fan and flows into the next stage of the process. In production, the tin-iron suction duct mounted on the plucking trolley rotates with the plucking trolley, while the tin-iron delivery duct mounted above the central column is stationary. The suction duct is inserted vertically into the delivery duct (the suction duct's diameter is slightly smaller than the delivery duct's), rotating without contact with the delivery duct. As the wheels of the trolleys gradually wear out during production, the position of the wheel ends of the cotton-grabbing trolley is lowered, causing the cotton-grabbing trolley to tilt and the cotton suction pipe to tilt. The cotton suction pipe inserted in the cotton delivery pipe is not vertical, the cotton suction pipe and the cotton delivery pipe are not concentric, and the two tin pipes rub against each other, causing damage; at the same time, the tin-made cotton suction pipe and the cotton delivery pipe constantly collide and contact intermittently, which will produce sparks and cause a fire hazard; and after repeated friction, the difference in diameter between the cotton suction pipe and the cotton delivery pipe gradually becomes larger, the gap between the pipes is large and not sealed, and air flow is filled in from the gap, resulting in low air flow pressure in the trolley, poor raw material suction, and a large number of cotton knots rubbed against the raw cotton and the pipe, which seriously affect product quality. Summary of the Invention

[0003] In order to overcome the shortcomings of the existing technology, the purpose of the invention of this utility model is to provide a fully sealed pipe joint device for a cotton plucking machine to solve the problems of the cotton conveying pipe and the cotton suction pipe being out of center due to wear of the trolley wheels, the pipes rubbing against each other and being damaged, the gaps becoming larger and leaking air, and the cotton suction being poor, so as to ensure production safety and improve product quality.

[0004] To achieve the above-mentioned purpose, the utility model includes a cotton picking trolley, a cotton suction pipe, a cotton delivery pipe, a telescopic pipe, and a center column; the outlet end of the cotton picking trolley is connected to the telescopic pipe via the cotton suction pipe, and the telescopic pipe is connected to the cotton delivery pipe via a fully sealed pipe joint;

[0005] The fully sealed pipe joint includes a fixed plate interface, a sealing ring, a supporting circular plate, a movable joint, and a fixed pipe; the fixed plate interface is connected to the fixed pipe of the cotton conveying pipe, the movable joint is connected to the telescopic pipe via the movable joint pipe, the movable joint pipe passes through the central circular hole of the supporting circular plate and is connected to the movable joint, and a sealing ring is provided between the fixed plate interface and the supporting circular plate; the fixing bolts sequentially connect the fixed plate interface, the sealing ring, the movable joint, and the supporting circular plate together;

[0006] The outer diameter of the movable joint is smaller than the inner diameter of the sealing ring and larger than the inner diameter of the supporting circular plate. The thickness of the movable joint is smaller than the thickness of the sealing ring. The cotton suction pipe drives the movable joint to rotate in the sealing ring through the telescopic tube and the movable joint tube in sequence.

[0007] The cotton picking trolley moves in a circle along the central column.

[0008] Furthermore, the fixed tube is provided with a center hole of the fixed plate, and the circumference of the fixed tube is provided with a fixed plate connecting hole; the sealing ring is provided with a center hole of the sealing ring, and the circumference of the sealing ring is provided with a sealing ring connecting hole; the supporting circular plate is provided with a center hole of the supporting circular plate, and the circumference of the supporting circular plate is provided with a supporting circular plate connecting hole; the movable joint is provided with a center hole of the movable joint; the fixing bolts pass through the fixed plate connecting hole, the sealing ring connecting hole, and the supporting circular plate connecting hole in sequence to connect the fixed plate interface, the sealing ring, the movable joint, and the supporting circular plate together.

[0009] Furthermore, the inner diameters of the central hole of the fixed plate, the central hole of the supporting circular plate, and the central hole of the movable joint are the same.

[0010] Furthermore, the fixing plate connection holes, the sealing ring connection holes, and the supporting circular plate connection holes are evenly distributed and matched.

[0011] Furthermore, the telescopic tube is a PVC rubber telescopic hose or a PVC steel wire corrugated hose.

[0012] Furthermore, the sealing ring is made of rubber material.

[0013] Furthermore, the cotton conveying pipeline is located above the central column, the wheels of the cotton grabbing trolley move in a circular motion along the central column on a circular track, and the center of the cotton suction pipeline is perpendicular to the center of the cotton conveying pipeline.

[0014] Compared with the existing technology, the present invention integrates a fixed plate interface, sealing ring, supporting circular plate, and movable joint. The movable joint flexibly rotates between the fixed plate interface and the supporting circular plate, ensuring seamless and airtight connection between the cotton delivery and suction pipes, ensuring smooth material intake. When wheel wear causes the diameter to change, and the suction pipe and the movable joint pipe are not perpendicular, the telescopic tube can automatically expand and contract, ensuring that the pipe through which the raw material passes remains fully enclosed. This application overcomes fire hazards, reduces the generation of neps, and effectively improves the quality of raw material opening. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to make the content of the utility model easier to understand, the utility model is further described in detail below based on specific embodiments and in conjunction with the accompanying drawings, wherein:

[0016] Figure 1 It is a schematic diagram of the installation structure of the utility model.

[0017] Figure 2 yes Figure 1 Schematic diagram of the fixed plate interface structure.

[0018] Figure 3 yes Figure 1 Schematic diagram of the sealing ring structure.

[0019] Figure 4 yes Figure 1 Schematic diagram of the supporting circular plate structure.

[0020] Figure 5 yes Figure 1 Schematic diagram of the movable joint structure.

[0021] In the figure, 1. fixed plate interface, 2. sealing ring, 3. supporting circular plate, 4. movable joint, 5. telescopic tube, 6. fixed tube, 7. center hole of fixed plate, 8. connecting hole of fixed plate, 9. center hole of sealing ring, 10. connecting hole of sealing ring, 11. center hole of supporting circular plate, 12. connecting hole of supporting circular plate, 13. center hole of movable joint, 14. movable joint tube, 15. cotton suction pipe, 16. center column, 17. cotton grabbing trolley, 18. wheel, 19. cotton transport pipe. DETAILED DESCRIPTION

[0022] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 As shown, the utility model mainly includes a cotton picking trolley 17, a cotton suction pipe 15, a cotton conveying pipe 19, a telescopic tube 5, a center column 16, etc.; the outlet end of the cotton picking trolley 17 is connected to the telescopic tube 5 through the cotton suction pipe 15, and the telescopic tube 5 is connected to the cotton conveying pipe 19 through a fully sealed pipe joint;

[0023] The fully sealed pipe joint includes a fixed plate interface 1, a sealing ring 2, a support circular plate 3, a movable joint 4, and a fixed tube 6; the fixed plate interface 1 is connected to the fixed tube 6 of the cotton conveying pipeline 19, the movable joint 4 is connected to the telescopic tube 5 via a movable joint tube 14, and the movable joint tube 14 passes through the central circular hole of the support circular plate 3 and is connected to the movable joint 4. A sealing ring 2 is provided between the fixed plate interface 1 and the support circular plate 3; fixing bolts sequentially connect the fixed plate interface 1, the sealing ring 2, the movable joint 4, and the support circular plate 3 together;

[0024] The outer diameter of the movable joint 4 between the sealing ring 2 and the supporting circular plate 3 is smaller than the inner diameter of the sealing ring 2 and larger than the inner diameter of the supporting circular plate 3. The thickness of the movable joint 4 is smaller than the thickness of the sealing ring 2. The cotton suction pipe 15 drives the movable joint 4 to rotate flexibly within the sealing ring 2 through the telescopic tube 5 and the movable joint pipe 14 in sequence, ensuring that the pipe is always in a fully enclosed state. The movable joint pipe 14 is concentrically connected to the movable joint center hole 13 as a whole. The movable joint pipe 14 is inserted from below the center hole 11 of the supporting circular plate and connected to the movable joint 4. The movable joint 4 is clamped in the sealing ring center hole 9 of the sealing ring 2 between the fixed plate interface 1 and the supporting circular plate 3. In this embodiment, the outer diameter of the movable joint 4 is 360mm and the thickness is 4mm. The inner diameter of the sealing ring 2 is 400mm and the thickness is 6mm.

[0025] The cotton picking trolley 17 moves in a circular motion along the central column 16 .

[0026] Preferably, the fixing tube 6 is provided with a fixing plate center hole 7, and the fixing tube 6 is circumferentially provided with fixing plate connection holes 8; the sealing ring 2 is provided with a sealing ring center hole 9, and the sealing ring 2 is circumferentially provided with sealing ring connection holes 10; the supporting circular plate 3 is provided with a supporting circular plate center hole 11, and the supporting circular plate 3 is circumferentially provided with supporting circular plate connection holes 12; the movable joint 4 is provided with a movable joint center hole 13; the fixing bolts pass through the fixing plate connection hole 8, the sealing ring connection hole 10, and the supporting circular plate connection hole 12 in sequence to connect the fixing plate interface 1, the sealing ring 2, the movable joint 4, and the supporting circular plate 3 together. The inner diameters of the fixing plate center hole 7, the supporting circular plate center hole 11, and the movable joint center hole 13 are the same. The fixed plate connecting holes 8, the sealing ring connecting holes 10, and the supporting circular plate connecting holes 12 are evenly distributed and matched. In this embodiment, the fixed plate connecting holes 8, the sealing ring connecting holes 10, and the supporting circular plate connecting holes 12 are all arranged in four groups. The four groups of fixing bolts pass through the fixed plate connecting holes 8, the sealing ring connecting holes 10, and the supporting circular plate connecting holes 12 in sequence to connect the fixed plate interface 1, the sealing ring 2, the movable joint 4, and the supporting circular plate 3 together. Before connection, the movable joint 4 is placed between the sealing ring 2 and the supporting circular plate 3.

[0027] Preferably, the telescopic tube 5 is a PVC rubber telescopic hose or a PVC steel wire corrugated hose, which can automatically deform to avoid pipe deformation caused by wear of the wheel 18 and is durable and not aged.

[0028] Preferably, the sealing ring 2 is made of a rubber material with consistent thickness to effectively ensure the sealing effect of the movable joint 4.

[0029] Preferably, the cotton conveying pipeline 19 is located above the central column 16 , the wheels 18 of the cotton grabbing trolley 17 make circular motion along the central column 16 on the circumferential track, and the center of the cotton suction pipeline 15 is perpendicular to the center of the cotton conveying pipeline 19 .

[0030] During production, the motor-driven wheel 18 drives the cotton-picking trolley 17 to move in a circular motion along the circular track, centered around the center column 16. The cotton-picking trolley 17 grabs the raw cotton from the circular cotton silo and enters the cotton-sucking duct 15. The cotton-sucking duct 15 rotates along with the cotton-picking trolley 17, which drives the cotton-sucking duct 15 to rotate, and the telescopic tube 5 drives the movable joint 4 to rotate flexibly within the sealing ring 2. The fixed plate interface 1, the sealing ring 2, and the supporting circular plate 3 seal the movable joint 4, ensuring an airtight seal between the rotating cotton-sucking duct 15 and the cotton-delivery duct 19. When the wheel 18 wears out from long-term operation, causing the cotton-sucking duct 15 to tilt, the telescopic tube 5 automatically deforms, and the raw material passes through the cotton-sucking duct 15, which is always sealed, the telescopic tube 5, the movable joint pipe 14, and the cotton-delivery duct 19 in sequence to enter the next equipment, effectively eliminating fire and quality risks.

[0031] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. A fully sealed pipe joint device for a plucking machine, characterized by: The fully sealed pipe joint device of the cotton plucking machine comprises a cotton plucking trolley (17), a cotton suction pipe (15), a cotton conveying pipe (19), a telescopic pipe (5), and a center column (16); the outlet end of the cotton plucking trolley (17) is connected to the telescopic pipe (5) via the cotton suction pipe (15), and the telescopic pipe (5) is connected to the cotton conveying pipe (19) via the fully sealed pipe joint; The fully sealed pipe joint comprises a fixed plate interface (1), a sealing ring (2), a supporting circular plate (3), a movable joint (4), and a fixed pipe (6); the fixed plate interface (1) is connected to the fixed pipe (6) of the cotton conveying pipe (19); the movable joint (4) is connected to the telescopic pipe (5) via the movable joint pipe (14); the movable joint pipe (14) passes through the central circular hole of the supporting circular plate (3) and is connected to the movable joint (4); a sealing ring (2) is provided between the fixed plate interface (1) and the supporting circular plate (3); fixing bolts sequentially connect the fixed plate interface (1), the sealing ring (2), the movable joint (4), and the supporting circular plate (3); The outer diameter of the movable joint (4) is smaller than the inner diameter of the sealing ring (2) and larger than the inner diameter of the supporting circular plate (3); the thickness of the movable joint (4) is smaller than the thickness of the sealing ring (2); the cotton suction pipe (15) drives the movable joint (4) to rotate in the sealing ring (2) in sequence through the telescopic tube (5) and the movable joint pipe (14); The cotton picking trolley (17) performs circular motion along the central column (16).

2. The fully sealed pipe joint device for a plucker according to claim 1, characterized in that: The fixed tube (6) is provided with a fixed plate center hole (7), and the fixed tube (6) is provided with a fixed plate connecting hole (8) on its circumference; the sealing ring (2) is provided with a sealing ring center hole (9), and the sealing ring (2) is provided with a sealing ring connecting hole (10) on its circumference; the supporting circular plate (3) is provided with a supporting circular plate center hole (11), and the supporting circular plate (3) is provided with a supporting circular plate connecting hole (12); the movable joint (4) is provided with a movable joint center hole (13); the fixing bolts pass through the fixed plate connecting hole (8), the sealing ring connecting hole (10), and the supporting circular plate connecting hole (12) in sequence to connect the fixed plate interface (1), the sealing ring (2), the movable joint (4), and the supporting circular plate (3) together.

3. The fully sealed pipe joint device for a plucker according to claim 2, characterized in that: The inner diameters of the central hole (7) of the fixed plate, the central hole (11) of the supporting circular plate, and the central hole (13) of the movable joint are the same.

4. The fully sealed pipe joint device for a plucker according to claim 2, characterized in that: The fixing plate connection holes (8), the sealing ring connection holes (10), and the supporting circular plate connection holes (12) are evenly distributed and matched.

5. The fully sealed pipe joint device for a plucking machine according to claim 1, characterized in that: The telescopic tube (5) is a PVC rubber telescopic hose or a PVC steel wire corrugated hose.

6. The fully sealed pipe joint device for a plucker according to claim 1, characterized in that: The sealing ring (2) is made of rubber material.

7. The fully sealed pipe joint device for a plucker according to claim 1, characterized in that: The cotton conveying pipeline (19) is located above the central column (16), the wheels (18) of the cotton grabbing trolley (17) move in a circular motion along the central column (16) on a circular track, and the center of the cotton suction pipeline (15) is perpendicular to the center of the cotton conveying pipeline (19).