Winding device for carpet production
By designing a winding device of arc-shaped blocks and adjustment mechanisms, the problem of high labor intensity for adjusting and replacing winding rollers in the prior art is solved, and the effect of simplifying operation and reducing labor intensity is achieved.
Patent Information
- Application Number
- CN202422430939.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The existing carpet production winding devices require multiple rotation of the fastening knob when adjusting and replacing the winding roller, and the weight of the winding roller is large, resulting in an increase in the labor intensity of the staff.
A winding device including an arc-shaped block, an adjustment mechanism and a lifting output assembly is designed, and the synchronous movement and lifting of the arc-shaped block is achieved through electric push rods, draw ropes and multi-stage telescopic cylinders, thereby simplifying the adjustment and replacement process of the winding barrel.
Reduces repeated operations during adjustment and replacement of winding rollers, reduces labor intensity for staff, and improves operation convenience.
Smart Images

Figure CN223188570U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carpet processing, in particular to a winding device used for carpet production. Background Art
[0002] Carpets are floor coverings made of natural fibers such as cotton, linen, wool, silk, and grass, or chemical synthetic fibers, which are knitted, tufted, or woven by hand or mechanical processes. Existing carpets need to be wound and reeled during processing.
[0003] In the prior art, the patent with publication number CN214779556U discloses an adjustable winding device for carpet production, which is equipped with a base, a fixed vertical arm, a movable vertical arm, a connecting shaft, a limiting plate, a first winding rod, a second winding rod, a slide rail, a slide seat, a fastening knob, a groove, a limiting groove, a screw, a slider, a first flywheel, a belt, a motor, and a second flywheel. The screw can be rotated to adjust the spacing between the winding rods to meet the needs of winding rollers of different diameters. However, each adjustment requires turning multiple fastening knobs on both sides in turn, and when replacing the winding roller, the staff needs to carry and replace the winding roller. However, the wound winding roller is generally heavy. At this time, carrying and replacing it increases the labor intensity of the staff and is inconvenient to use. In view of the shortcomings of the prior art, the utility model discloses a winding device for carpet production to solve the above problems. Utility Model Content
[0004] The purpose of the present application is to provide a winding device for carpet production, so as to solve the problem proposed in the above-mentioned background technology that each adjustment requires turning multiple fastening knobs on both sides in sequence, and when replacing the winding roller, the staff needs to carry and replace the winding roller, but the wound winding roller is generally heavy, and the transportation and replacement at this time increases the labor intensity of the staff and is inconvenient to use.
[0005] To achieve the above-mentioned object, the present application provides the following technical solution: a winding device for carpet production, comprising a base, eight arc-shaped blocks are arranged above the base, and an adjustment mechanism adapted to the eight arc-shaped blocks is provided on the base;
[0006] The adjusting mechanism includes a first circular block and a second circular block arranged on the left side of the base, the first circular block and the second circular block are installed in cooperation with the base through a moving component, two round blocks are provided above the base, the sides of the two round blocks are provided with four slide grooves, the relative inner walls of the eight slide grooves are installed with slide rods, the eight arc blocks are respectively sleeved on the eight slide rods, four of the arc blocks are installed with connecting blocks on the sides, and the other four arc blocks are provided with connecting grooves adapted to the connecting blocks on the sides, the first circular block and the second circular block are provided with a lifting output component that enables the eight arc blocks to move, and the lifting output component is installed in cooperation with the round blocks.
[0007] Preferably, the lifting output assembly includes a lifting block and a movable block arranged above the base, the first circular block and the second circular block are respectively provided with a lifting unit that enables the lifting block and the movable block to move, the sides of the lifting block and the movable block are provided with a rotating hole, and movable columns are respectively rotatably installed on the two rotating holes, the two round blocks are respectively installed at one end of the two movable columns, the sides of the eight arc-shaped blocks are respectively provided with a pull rope, the sides of the two movable columns and the sides of the two round blocks are provided with four first rope holes adapted to the pull ropes, and the top of the lifting block is installed There is a support block, a second electric push rod is installed on the top of the support block, a positioning rod is installed on the top of the lifting block and the movable block, a lifting plate is slidingly sleeved on the two positioning rods, the other end of each four matching pull ropes are respectively installed on the bottom of the lifting plate on one side, the top of the first circular block and the second circular block are respectively provided with avoidance holes matched with the lifting plates, two telescopic rods are installed on the sides of the two lifting plates close to each other, one of the lifting plates is installed on the output end of the second electric push rod, and the sides of the eight arc-shaped blocks are all provided with elastic units.
[0008] Preferably, the elastic unit includes a spring installed on the side of the arc block, and the other end of the spring is installed on the inner wall of the side of the sliding groove.
[0009] Preferably, the lifting unit includes two fixed rods installed on the opposite inner walls of the first circular block and the second circular block, the lifting block and the movable block are respectively sleeved on the two fixed rods located on one side, the bottom inner walls of the first circular block and the second circular block are both installed with multi-stage telescopic cylinders, and the lifting block and the movable block are respectively installed on the output ends of the two multi-stage telescopic cylinders.
[0010] Preferably, a motor is installed on the side of the movable block, a driving cavity is opened on the movable block, a rotating rod is rotatably installed on the inner wall of the side of the driving cavity, one end of the rotating rod extends to the outside of the movable block and is installed on the output shaft of the motor, and a first gear is installed on the other end of the rotating rod, and a second gear is sleeved on one of the movable columns, and the first gear is engaged with the second gear.
[0011] Preferably, the moving component includes a fixed block installed on the side of the base, the first circular block is installed on the side of the fixed block, the side of the fixed block is installed with a first electric push rod, the output end of the first electric push rod is installed with a moving block, and the second circular block is installed on the side of the moving block.
[0012] Preferably, two rollers are installed on the bottom of the second circular block, and the sides of the eight arc-shaped blocks are all provided with anti-slip teeth.
[0013] In summary, the technical effects and advantages of the utility model are:
[0014] 1. In the utility model, when in use, one of the lifting plates is first moved by the second electric push rod. The movement of one lifting plate will move the other lifting plate through the telescopic rod. The movement of the two lifting plates will cause the eight arc blocks to move simultaneously through the pull rope and the spring, and then fit with the inner wall of the winding drum with different diameters, thereby avoiding repeated adjustments. At the same time, when replacing the winding roller, the lifting block and the lifting block can be lowered through the multi-stage telescopic cylinder. The lowering of the lifting block and the movable block will cause the arc block to descend through the movable column, the round block and the sliding rod, and then the winding drum will be lowered, thereby avoiding the need to carry the winding drum to a high place for replacement, reducing the labor intensity of the staff, and facilitating use.
[0015] 2. In the utility model, when replacing the winding drum, the second circular block can be moved away from the first circular block through the first electric push rod. At the same time, the movement of the second circular block will cause four of the arc blocks to move through the movable column and the round block. The movement of the four arc blocks will cause the connecting block to move out of the connecting groove and be on one side of the winding drum, so that the winding drum can be taken out from the gap between the arc blocks on both sides for easy use. When the first circular block moves, the roller at its bottom facilitates the movement of the first circular block. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1This is a schematic diagram of the three-dimensional structure of the embodiment of the utility model from a first viewing angle;
[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the embodiment of the utility model from a second viewing angle;
[0019] Figure 3 for Figure 2 A in the middle is an enlarged structural diagram;
[0020] Figure 4 This is a partially cutaway three-dimensional structural diagram of a movable block in an embodiment of the present utility model;
[0021] Figure 5 It is a partially cutaway and enlarged three-dimensional structural schematic diagram of the lifting block in an embodiment of the present utility model.
[0022] In the figure: 1. Base; 2. Fixed block; 3. First circular block; 4. First electric push rod; 5. Moving block; 6. Second circular block; 7. Multi-stage telescopic cylinder; 8. Lifting block; 9. Movable block; 10. Movable column; 11. Round block; 12. Sliding rod; 13. Arc block; 14. Connecting block; 15. Pull rope; 16. Anti-slip teeth; 17. Support block; 18. Second electric push rod; 19. Positioning rod; 20. Lifting plate; 21. Spring; 22. Motor; 23. Rotating rod; 24. First gear; 25. Second gear. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] Example 1
[0025] Example: Reference Figure 1-Figure 5 A winding device for carpet production shown in FIG. 1 includes a base 1 , eight arc-shaped blocks 13 are provided above the base 1 , and an adjustment mechanism adapted to the eight arc-shaped blocks 13 is provided on the base 1 ;
[0026] The adjustment mechanism includes a first circular block 3 and a second circular block 6 arranged on the left side of the base 1. The first circular block 3 and the second circular block 6 are installed in cooperation with the base 1 through a moving component. Two round blocks 11 are arranged above the base 1. The sides of the two round blocks 11 are provided with four slide grooves. The relative inner walls of the eight slide grooves are installed with slide rods 12. The eight arc blocks 13 are respectively mounted on the eight slide rods 12, among which the sides of four arc blocks 13 are provided with connecting blocks 14, and the sides of the other four arc blocks 13 are provided with connecting grooves adapted to the connecting blocks 14. The first circular block 3 and the second circular block 6 are provided with a lifting output component that enables the eight arc blocks 13 to move, and the lifting output component is installed in cooperation with the round block 11.
[0027] With the above structure, when in use, first move the external trolley to the bottom of the first circular block 3 and the second circular block 6, and then use the lifting output component to make the round block 11 drop. The drop of the round block 11 will cause the arc block 13 to drop. When the arc block 13 drops to a certain height, the lifting output component is used to make the eight arc blocks 13 approach each other at the same time, thereby avoiding repeated adjustments. At this time, the arc block 13 does not contact the inner wall of the winding drum, and then the second circular block 6 is moved by the moving component. The movement of the second circular block 6 will cause four of the arc blocks to move through the lifting output component. 13 moves, thereby making the four arc blocks 13 on both sides move away from each other, and the movement of the four arc blocks 13 will move out of the winding drum. At this time, the winding drum is replaced. When it is replaced, first align the four arc blocks 13 with the connecting block 14, and then move the assembly to reset the four arc blocks 13, and then use the lifting output assembly to make the eight arc blocks 13 fit with the inner wall of the winding drum. When fit, the lifting output assembly is used to move it to a specified height for winding, thereby avoiding the need to carry the winding drum to a high place for replacement, reducing the labor intensity of the staff, and facilitating use.
[0028] like Figure 1 、 Figure 2 、 Figure 3 and Figure 5As shown, the lifting output assembly includes a lifting block 8 and a movable block 9 arranged above the base 1, and the first circular block 3 and the second circular block 6 are respectively provided with a lifting unit that moves the lifting block 8 and the movable block 9. The sides of the lifting block 8 and the movable block 9 are provided with a rotating hole, and the two rotating holes are respectively rotatably installed with a movable column 10. The two round blocks 11 are respectively installed at one end of the two movable columns 10. The sides of the eight arc blocks 13 are respectively provided with a pull rope 15. The sides of the two movable columns 10 and the sides of the two round blocks 11 are provided with four first rope holes adapted to the pull rope 15. The top of the lifting block 8 is provided with a support block 17, and the top of the support block 17 is provided with a second electric push rod 18. The tops of the lifting block 8 and the movable block 9 are both provided with a positioning rod 1 9. A lifting plate 20 is slidingly sleeved on the two positioning rods 19. The other ends of each four corresponding pull ropes 15 are respectively installed at the bottom of the lifting plate 20 on one side. The tops of the first circular block 3 and the second circular block 6 are provided with avoidance holes adapted to the lifting plate 20. Two telescopic rods are commonly installed on the sides of the two lifting plates 20 close to each other, one of which is installed on the output end of the second electric push rod 18. The sides of the eight arc blocks 13 are all provided with elastic units. The advantage of this arrangement is that through the arrangement of the lifting block 8, movable block 9, movable column 10, pull rope 15, support block 17, second electric push rod 18, positioning rod 19, lifting plate 20 and telescopic rod, the eight arc blocks 13 are easily moved at the same time.
[0029] Specifically, the output of the second electric push rod 18 will move one of the lifting plates 20 through the positioning rod 19, and the movement of one lifting plate 20 will move the other lifting plate 20 through the telescopic rod. The movement of the two lifting plates 20 will pull the pull rope 15, and the force on the pull rope 15 will move the arc block 13, so that the eight arc blocks 13 move at the same time, thereby avoiding multiple repeated adjustments, reducing the labor intensity of the staff, and facilitating use.
[0030] like Figure 3 As shown, the elastic unit includes a spring 21 installed on the side of the arc block 13, and the other end of the spring 21 is installed on the inner wall of the side of the slide. The advantage of this arrangement is that through the arrangement of the spring 21, when the pull rope 15 does not pull the arc block 13, the arc block 13 is reset under the action of the spring 21.
[0031] like Figure 2 As shown, the lifting unit includes two fixed rods installed on the opposite inner walls of the first circular block 3 and the second circular block 6, the lifting block 8 and the movable block 9 are respectively sleeved on the two fixed rods located on one side, the bottom inner walls of the first circular block 3 and the second circular block 6 are both installed with multi-stage telescopic cylinders 7, the lifting block 8 and the movable block 9 are respectively installed on the output ends of the two multi-stage telescopic cylinders 7, the advantage of such an arrangement is that the arc block 13 can be easily raised and lowered by setting the multi-stage telescopic cylinder 7 and the fixed rods.
[0032] Specifically, the output of the multi-stage telescopic cylinder 7 will cause the lifting block 8 and the movable block 9 to rise and fall. The rising and falling of the lifting block 8 and the movable block 9 will cause the arc block 13 to rise and fall through the movable column 10 and the round block 11, thereby causing the winding drum to rise and fall, thereby avoiding the need to transport the winding drum to a high place for replacement.
[0033] Example 2
[0034] like Figure 4 As shown, a motor 22 is installed on the side of the movable block 9, a driving cavity is opened on the movable block 9, and a rotating rod 23 is rotatably installed on the inner wall of the side of the driving cavity. One end of the rotating rod 23 extends to the outside of the movable block 9 and is installed on the output shaft of the motor 22, and the other end of the rotating rod 23 is installed with a first gear 24. A second gear 25 is sleeved on one of the movable columns 10, and the first gear 24 is meshed with the second gear 25. The advantage of this arrangement is that the movable column 10 can be easily rotated by setting the motor 22, the rotating rod 23, the first gear 24 and the second gear 25.
[0035] Specifically, the output of the motor 22 will cause the rotating rod 23 to rotate, the rotation of the rotating rod 23 will cause the first gear 24 to rotate, the rotation of the first gear 24 will cause the second gear 25 to rotate, the rotation of the second gear 25 will cause one of the movable columns 10 to rotate, and the rotation of one of the movable columns 10 will cause the other movable column 10 to rotate through the arc block 13 and the connecting block 14, thereby rolling up the blanket.
[0036] Example 3
[0037] like Figure 2 As shown, the moving assembly includes a fixed block 2 installed on the side of the base 1, a first circular block 3 installed on the side of the fixed block 2, a first electric push rod 4 installed on the side of the fixed block 2, a moving block 5 installed on the output end of the first electric push rod 4, and a second circular block 6 installed on the side of the moving block 5. The advantage of this arrangement is that through the arrangement of the fixed block 2, the first electric push rod 4 and the moving block 5, four of the arc blocks 13 are conveniently moved out of the winding drum.
[0038] Specifically, the output of the first electric push rod 4 will cause the moving block 5 to move, the movement of the moving block 5 will cause the second circular block 6 to move, the movement of the second circular block 6 will cause the movable block 9 to move, and the movement of the movable block 9 will cause four of the arc blocks 13 to move through the movable column 10 and the round block 11, thereby moving four of the arc blocks 13 out of the winding drum, making it easier to take the winding drum out of the eight arc blocks 13.
[0039] like Figure 2 and Figure 5As shown, two rollers are installed at the bottom of the second circular block 6, and the sides of the eight arc-shaped blocks 13 are provided with anti-slip teeth 16. The advantage of this arrangement is that the second circular block 6 can be easily moved through the setting of the rollers, and the setting of the anti-slip teeth 16 can play a certain anti-slip role, so that the arc-shaped block 13 can better contact with the inner wall of the winding drum.
[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A winding device for carpet production, comprising a base (1), characterized in that: Eight arc-shaped blocks (13) are arranged above the base (1), and an adjustment mechanism adapted to the eight arc-shaped blocks (13) is arranged on the base (1); the adjustment mechanism comprises a first circular block (3) and a second circular block (6) arranged on the left side of the base (1), the first circular block (3) and the second circular block (6) are installed in conjunction with the base (1) through a moving component, and two round blocks (11) are arranged above the base (1), and the sides of the two round blocks (11) are each provided with four sliding grooves, and the eight The relative inner walls of the slide groove are each installed with a slide rod (12), and the eight arc blocks (13) are respectively mounted on the eight slide rods (12), wherein the sides of four of the arc blocks (13) are each installed with a connecting block (14), and the sides of the other four arc blocks (13) are each provided with a connecting groove adapted to the connecting block (14), and the first circular block (3) and the second circular block (6) are provided with a lifting output assembly that enables the eight arc blocks (13) to move, and the lifting output assembly is installed in conjunction with the round block (11).
2. A winding device for carpet production according to claim 1, characterized in that: The lifting output assembly includes a lifting block (8) and a movable block (9) arranged above the base (1); the first circular block (3) and the second circular block (6) are respectively provided with lifting units for moving the lifting block (8) and the movable block (9); the sides of the lifting block (8) and the movable block (9) are provided with rotating holes; the two rotating holes are respectively provided with movable columns (10); the two circular blocks (11) are respectively provided at one end of the two movable columns (10); the sides of the eight arc blocks (13) are provided with pull ropes (15); the sides of the two movable columns (10) and the sides of the two circular blocks (11) are provided with four first rope holes adapted to the pull ropes (15); the top of the lifting block (8) is provided with a support Block (17), a second electric push rod (18) is installed on the top of the support block (17), a positioning rod (19) is installed on the top of the lifting block (8) and the movable block (9), and a lifting plate (20) is slidingly sleeved on the two positioning rods (19), and the other end of each four matching pull ropes (15) is respectively installed at the bottom of the lifting plate (20) located on one side, and the top of the first circular block (3) and the second circular block (6) are provided with avoidance holes matched with the lifting plate (20), and two telescopic rods are installed on the sides of the two lifting plates (20) close to each other, one of the lifting plates (20) is installed on the output end of the second electric push rod (18), and the sides of the eight arc blocks (13) are all provided with elastic units.
3. The winding device for carpet production according to claim 2, characterized in that: The elastic unit comprises a spring (21) mounted on the side of the arc block (13), and the other end of the spring (21) is mounted on the inner wall of the side of the slide groove.
4. The winding device for carpet production according to claim 2, characterized in that: The lifting unit comprises two fixed rods mounted on opposite inner walls of the first circular block (3) and the second circular block (6); the lifting block (8) and the movable block (9) are respectively sleeved on the two fixed rods located on one side; the bottom inner walls of the first circular block (3) and the second circular block (6) are both mounted with multi-stage telescopic cylinders (7); the lifting block (8) and the movable block (9) are respectively mounted on the output ends of the two multi-stage telescopic cylinders (7).
5. The winding device for carpet production according to claim 2, characterized in that: A motor (22) is installed on the side of the movable block (9), a driving cavity is opened on the movable block (9), a rotating rod (23) is rotatably installed on the inner wall of the side of the driving cavity, one end of the rotating rod (23) extends to the outside of the movable block (9) and is installed on the output shaft of the motor (22), and the other end of the rotating rod (23) is installed with a first gear (24), one of the movable columns (10) is sleeved with a second gear (25), and the first gear (24) is meshed with the second gear (25).
6. The winding device for carpet production according to claim 1, characterized in that: The moving assembly comprises a fixed block (2) mounted on the side of the base (1), the first circular block (3) mounted on the side of the fixed block (2), a first electric push rod (4) mounted on the side of the fixed block (2), a moving block (5) mounted on the output end of the first electric push rod (4), and the second circular block (6) mounted on the side of the moving block (5).
7. The winding device for carpet production according to claim 1, characterized in that: Two rollers are installed at the bottom of the second circular block (6), and the sides of the eight arc-shaped blocks (13) are all provided with anti-slip teeth (16).