Sponge winding mechanism
By introducing electric push rods and cutters into the sponge winding mechanism, the automatic cutting of the sponge is achieved, solving the problem of manual cutting, reducing labor intensity and ensuring the neatness of the cut.
Patent Information
- Application Number
- CN202422158800.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The existing sponge winding mechanism does not have the automatic cutting function, resulting in an increase in the intensity of manual labor.
The electric push rod, moving block and cutting knife are designed to move the moving block and cutting knife upward by controlling the electric push rod, which realizes automatic cutting of the sponge, and position the sponge through the pressing plate and guide rod.
It realizes automatic cutting after the sponge is completed, reducing the intensity of manual labor and ensuring the neatness of the incision.
Smart Images

Figure CN223188583U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sponge production, in particular to a sponge rolling mechanism. Background Art
[0002] Sponges are made of wood cellulose fibers or foamed plastic polymers. Some are natural sponges made from sponge animals. Most natural sponges are used for body cleaning or art painting. There are also synthetic sponges made from three types of raw materials, namely low-density methacrylate (non-hygroscopic sponge), acrylic emulsion and polyester. In the sponge production process, it needs to be rolled up, so a winding mechanism is needed;
[0003] The existing sponge winding mechanism is found to be incomplete in function of cutting the sponge during use. When a roll is full of sponge, it is necessary to manually cut the sponge with a cutter, which increases the labor intensity. Therefore, it is necessary to improve it.
[0004] For this reason, it is necessary to invent a sponge winding mechanism. Summary of the Invention
[0005] To this end, the utility model provides a sponge rolling mechanism to solve the problems in the background technology.
[0006] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a sponge rolling mechanism, comprising:
[0007] A bottom plate, wherein a through groove is formed on the bottom plate, and two support plates are fixedly connected to the top of the bottom plate, and two pressure rollers 1 are embedded in the two support plates, and a pressure roller 2 is also embedded in the two support plates, and the pressure roller 2 is located at the bottom of one of the pressure rollers 1;
[0008] A guide plate, which is fixedly connected between the two support plates, and the guide plate is located on the inner side of the two pressing rollers;
[0009] A moving block, wherein the moving block is located at the bottom of the base plate and the top of the moving block extends into the through slot, a cutter is fixedly connected to the top of the moving block, a pressure plate is provided on the top of the moving block, and six guide rods are fixedly connected to the bottom of the pressure plate, and the six guide rods all pass through the moving block, and a spring is sleeved on the outside of the six guide rods, and the two ends of the spring are respectively fixedly connected to the pressure plate and the moving block, and a through slot is provided on both the pressure plate and the guide plate;
[0010] The U-shaped frame is fixedly connected to the bottom of the base plate. Three electric push rods are fixedly embedded in the bottom of the U-shaped frame. The top ends of the three electric push rods are fixedly connected to the bottom of the moving block.
[0011] Preferably, the moving block is slidably connected to the through slot.
[0012] Preferably, the guide rod is slidably connected to the moving block.
[0013] Preferably, two support rods are fixedly connected to the top of the base plate, and a rotating shaft 1 is embedded in the inside of the two support rods. A square rod is slidably embedded on the two rotating shafts 1, and the outer ends of the two square rods are fixedly connected to a pull block, and the outside of the two square rods is provided with a spring 2, and the two ends of the spring 2 are respectively fixedly connected to the pull block and the rotating shaft 1.
[0014] Preferably, a motor is fixedly connected to the front side of one of the support rods, the motor output shaft is fixedly connected to a second rotating shaft, the second rotating shaft passes through one of the support rods, a gear one is fixedly sleeved on the outside of the second rotating shaft, a gear two is meshedly connected to the top of the gear one, and the gear two is fixedly sleeved on the outside of one of the first rotating shafts.
[0015] Preferably, a reel is provided on the inner side of the two support rods, and square grooves are provided at the front and rear ends of the reel. The inner ends of the two square rods extend into the inside of the two square grooves respectively and are slidably connected thereto.
[0016] Preferably, the first rotating shaft is connected to the support rod via a bearing, and the second rotating shaft is connected to the support rod via a bearing.
[0017] Preferably, the first pressing roller is connected to the support plate via a bearing, and the second pressing roller is connected to the support plate via a bearing.
[0018] Preferably, support legs are fixedly connected to the four corners of the bottom of the base plate.
[0019] The beneficial effects of the utility model are:
[0020] 1. The utility model designs an electric push rod, a moving block and a cutter. By controlling the operation of the electric push rod, the moving block and the cutter can be moved upward, so that the sponge can be cut after the winding is completed. In this way, the device has the function of cutting the sponge. After the winding is completed, there is no need for manual cutting, which can reduce the labor intensity of the manual labor.
[0021] 2. The utility model designs a pressure plate, a guide rod and a spring. When the moving block and the cutter move upward, the pressure plate will first contact the sponge and press the sponge, thereby positioning the sponge. In this way, when cutting the sponge, the cutting work can be carried out smoothly and the incision can be neat. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are only exemplary, and those skilled in the art can derive other implementation drawings based on the provided drawings without inventive effort.
[0023] The structures, proportions, sizes, etc. illustrated in this specification are intended solely to complement the contents disclosed herein and to facilitate understanding and reading by persons familiar with the art. They are not intended to limit the conditions under which the present invention may be implemented and therefore have no substantive technical significance. Any structural modifications, changes in proportions, or adjustments in size, without affecting the efficacy and objectives of the present invention, shall remain within the scope of the technical contents disclosed herein.
[0024] Figure 1 A schematic diagram of the overall structure provided by the utility model;
[0025] Figure 2 A front sectional view provided for the utility model;
[0026] Figure 3 The utility model provides Figure 2 A magnified view of point A in the figure;
[0027] Figure 4 A side sectional view provided by the utility model;
[0028] Figure 5 The utility model provides Figure 4 Enlarged view of point B in FIG.
[0029] Figure 6 A three-dimensional diagram of the components including the moving block, electric push rod, and cutter provided by the utility model;
[0030] Figure 7 This is a three-dimensional exploded view of the motor, reel, gear 1, gear 2 and other components provided by the utility model;
[0031] Figure 8 A rear perspective view provided by the present utility model;
[0032] In the figure: 1. Base plate; 2. Support plate; 3. Pressing roller 1; 4. Pressing roller 2; 5. Guide plate; 6. Moving block; 7. Cutter; 8. Pressing plate; 9. Guide rod; 10. Spring 1; 11. U-shaped frame; 12. Electric push rod; 13. Support rod; 14. Rotating shaft 1; 15. Square rod; 16. Pull block; 17. Spring 2; 18. Motor; 19. Rotating shaft 2; 20. Gear 1; 21. Gear 2; 22. Reel; 23. Support leg. DETAILED DESCRIPTION
[0033] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.
[0034] Refer to the attached Figure 1 -Attached Figure 8 The utility model provides a sponge rolling mechanism, comprising:
[0035] A bottom plate 1 is provided with a through groove, and two support plates 2 are fixedly connected to the top of the bottom plate 1. Two pressure rollers 3 are embedded in the two support plates 2. Two pressure rollers 4 are also embedded in the two support plates 2. The pressure roller 4 is located at the bottom of one of the pressure rollers 3;
[0036] A guide plate 5 is fixedly connected between the two support plates 2 and is located inside the two pressure rollers 1 3;
[0037] The moving block 6 is located at the bottom of the bottom plate 1 and the top of the moving block 6 extends into the through slot. The top of the moving block 6 is fixedly connected to a cutter 7. The top of the moving block 6 is provided with a pressure plate 8. The bottom of the pressure plate 8 is fixedly connected to six guide rods 9. The six guide rods 9 all pass through the moving block 6. The six guide rods 9 are all sleeved with a spring 10 on the outside and the two ends of the spring 10 are respectively fixedly connected to the pressure plate 8 and the moving block 6. A through slot is provided on the pressure plate 8 and the guide plate 5.
[0038] A U-shaped frame 11 is fixedly connected to the bottom of the base plate 1. Three electric push rods 12 are fixedly embedded in the bottom of the U-shaped frame 11. The tops of the three electric push rods 12 are fixedly connected to the bottom of the moving block 6.
[0039] The moving block 6 is slidably connected to the through slot, and the guide rod 9 is slidably connected to the moving block 6;
[0040] In this embodiment, the electric push rod 12 is controlled to move the moving block 6 and the cutter 7 upward, so that the sponge can be cut after the winding is completed. In this way, the device has the function of cutting the sponge.
[0041] The two ends of the reel 14 are provided with a square rod 15, and the outer ends of the two square rods 15 are fixedly connected to the pull block 16. The outer ends of the two square rods 15 are respectively provided with a spring 2 17, and the two ends of the spring 2 17 are respectively fixedly connected to the pull block 16 and the rotating shaft 14. One of the support rods 13 is fixedly connected to the front side of the motor 18, and the output shaft of the motor 18 is fixedly connected to the rotating shaft 2 19. The rotating shaft 2 19 passes through one of the support rods 13, and the outer side of the rotating shaft 2 19 is fixedly provided with a gear 1 20. The top of the gear 1 20 is provided with a gear 21 meshing with it. The gear 21 is fixedly provided on the outside of one of the rotating shafts 14, and a reel 22 is provided inside the two support rods 13. The reel 22 is provided with a square groove at the front and rear ends. The inner ends of the two square rods 15 extend into the two square grooves and are slidably connected thereto.
[0042] Among them, in order to achieve the purpose of reducing wear, this device adopts the following technical solutions: the rotating shaft 14 is connected to the support rod 13 through a bearing, the rotating shaft 2 19 is connected to the support rod 13 through a bearing, the pressure roller 1 3 is connected to the support plate 2 through a bearing, and the pressure roller 2 4 is connected to the support plate 2 through a bearing. The bearing connection can reduce wear;
[0043] In order to achieve the purpose of support, the present device is implemented by adopting the following technical solution: support legs 23 are fixedly connected to the four corners of the bottom of the base plate 1, and the support legs 23 can support the device.
[0044] The usage process of the utility model is as follows: when the sponge needs to be rolled up, the sponge is passed between the left pressure roller 3 and the pressure roller 2 4, and then passed through the guide plate 5 and the bottom of the right pressure roller 2 4, and then the left end of the sponge is fixed on the reel 22, and then the motor 18 is controlled to work, the motor 18 drives the rotating shaft 2 19 to rotate, the rotation of the rotating shaft 2 19 drives the gear 1 20 to rotate, and the rotation of the gear 1 20 drives the gear 2 21 to rotate, so that the front rotating shaft 14 and the square rod 15 can be rotated, and the rotation of the square rod 15 can rotate the reel 22, and the motor 18 is controlled to make the reel 22 rotate counterclockwise, so that the sponge can be rolled up;
[0045] When the reel 22 is full of sponge, the three electric push rods 12 are controlled to work, so that the moving block 6 and the cutter 7 can move upward, so that the sponge can be cut after the reeling is completed. In this way, the device has the function of cutting the sponge, and no manual cutting is required after the reeling is completed, which can reduce the labor intensity of the manual work. The two through-slots are located just above the cutter 7, so that the cutter 7 can pass through the two through-slots to cut the sponge;
[0046] When the moving block 6 and the cutter 7 move upward, the guide rod 9, the spring 10 and the pressure plate 8 also move upward, so that the pressure plate 8 will first contact the sponge. After the contact, the moving block 6 continues to move upward to compress the spring 10, and then the cutter 7 continues to move upward, and the pressure plate 8 will press the sponge tightly, thereby positioning the sponge, so that when cutting the sponge, the cutting work can be carried out smoothly and the incision can be neat.
[0047] After the winding is completed, pull the front and rear pull blocks 16, so that the two square rods 15 can be moved outward, and then the square rods 15 can be moved out of the two square grooves. At the same time, the spring 2 17 is stretched. When the square rods 15 are moved out of the square grooves, the reel 22 can be removed, and then a new reel 22 can be placed between the two square rods 15. Then slowly release the pull block 16, and then the spring 2 17 rebounds to make the two square rods 15 stuck in the square grooves again, and then the winding work can be continued according to the same principle.
[0048] The above are merely preferred embodiments of the present invention. Anyone skilled in the art may modify the present invention or create an equivalent technical solution using the above-described technical solution. Therefore, any simple modification or equivalent replacement based on the technical solution of the present invention falls within the scope of protection claimed by the present invention.
Claims
1. A sponge rolling mechanism, characterized in that: include: A bottom plate (1), wherein a through groove is provided on the bottom plate (1), and two support plates (2) are fixedly connected to the top of the bottom plate (1), and two pressure rollers (3) are embedded in the two support plates (2), and pressure rollers (4) are also embedded in the two support plates (2), and the pressure rollers (4) are located at the bottom of one of the pressure rollers (3); A guide plate (5) fixedly connected between the two support plates (2), wherein the guide plate (5) is located inside the two pressure rollers (3); A moving block (6), the moving block (6) is located at the bottom of the base plate (1) and the top of the moving block (6) extends into the through slot, the top of the moving block (6) is fixedly connected to a cutter (7), the top of the moving block (6) is provided with a pressure plate (8), the bottom of the pressure plate (8) is fixedly connected to six guide rods (9), the six guide rods (9) all pass through the moving block (6), the outside of the six guide rods (9) are all sleeved with a spring (10), and the two ends of the spring (10) are respectively fixedly connected to the pressure plate (8) and the moving block (6), and a through slot is provided on the pressure plate (8) and the guide plate (5); A U-shaped frame (11) is fixedly connected to the bottom of the base plate (1). Three electric push rods (12) are fixedly embedded in the bottom of the U-shaped frame (11). The top ends of the three electric push rods (12) are fixedly connected to the bottom of the moving block (6).
2. The sponge winding mechanism according to claim 1, characterized in that: The moving block (6) is slidably connected to the through slot.
3. The sponge rolling mechanism according to claim 1, characterized in that: The guide rod (9) is slidably connected to the moving block (6).
4. The sponge rolling mechanism according to claim 1, characterized in that: Two support rods (13) are fixedly connected to the top of the base plate (1), and a rotating shaft (14) is embedded in the two support rods (13). A square rod (15) is slidably embedded on the two rotating shafts (14). The outer ends of the two square rods (15) are fixedly connected to a pull block (16). The outer ends of the two square rods (15) are sleeved with a spring (17), and the two ends of the spring (17) are fixedly connected to the pull block (16) and the rotating shaft (14) respectively.
5. The sponge rolling mechanism according to claim 4, characterized in that: A motor (18) is fixedly connected to the front side of one of the support rods (13), and the output shaft of the motor (18) is fixedly connected to a second rotating shaft (19). The second rotating shaft (19) passes through one of the support rods (13). A gear (20) is fixedly sleeved on the outside of the second rotating shaft (19). A gear (21) meshingly connected to the gear (20) is provided on the top of the gear (20). The gear (21) is fixedly sleeved on the outside of one of the rotating shafts (14).
6. The sponge rolling mechanism according to claim 5, characterized in that: A reel (22) is provided inside the two support rods (13), and square grooves are provided at both the front and rear ends of the reel (22). The inner ends of the two square rods (15) extend into the inside of the two square grooves and are slidably connected thereto.
7. The sponge rolling mechanism according to claim 6, characterized in that: The first rotating shaft (14) is connected to the support rod (13) through a bearing, and the second rotating shaft (19) is connected to the support rod (13) through a bearing.
8. The sponge rolling mechanism according to claim 1, characterized in that: The first pressing roller (3) is connected to the support plate (2) via a bearing, and the second pressing roller (4) is connected to the support plate (2) via a bearing.
9. The sponge rolling mechanism according to claim 1, characterized in that: Support legs (23) are fixedly connected at the four corners of the bottom of the base plate (1).