Insulation pad laying equipment

By designing insulating pad laying equipment, the automatic laying of insulating pads is achieved by using the mobile frame and the rotating shaft, the problem of low laying efficiency caused by the large weight of the insulating pads is solved, and efficient, flat and accurate laying effects are achieved.

CN223188642UActive Publication Date: 2025-08-05INNER MONGOLIA JINGNENG BAYIN WIND POWER CO LTD +1
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Patent Information

Application Number
CN202422531504.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-08-05
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

In the prior art, the insulating pad has a large weight and is easy to bend, and manual laying is difficult, resulting in low laying efficiency.

Method used

An insulating pad laying equipment is designed, including a moving frame and a rotating shaft. The insulating pad sleeve is installed on the rotating shaft. When the moving frame moves in the direction of travel, the insulating pad is laid on the plane to be laid through the via hole, combining the rolling roller and the limit roller to ensure flatness and accurate direction.

Benefits of technology

It improves the laying efficiency of the insulating pad, reduces the difficulty of manual operation, ensures the flatness and accuracy of the laying, and improves the overall efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an insulation pad laying device. Comprising a moving frame including a via hole; the rotating shaft is rotationally connected to the movable frame, and the rotating shaft is configured to unwind the winding type insulation pad; the insulating pad comprises a rubber pad body and a free end, the rubber pad body sleeves the rotating shaft, and the free end penetrates through the via hole; when the moving frame moves in the advancing direction, the insulating pad is laid on the to-be-laid plane through the via hole. The insulating mat laying equipment improves the laying efficiency of the insulating mat.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric power construction, in particular to an insulating pad laying device. Background Art

[0002] Insulation mats are safety materials used in electrical equipment and workplaces to prevent current leakage and protect workers from electric shock. Typically, insulation mats weigh between 200 and 300 kilograms and are typically rolled up.

[0003] In the prior art, insulating pads are usually laid manually. However, due to the heavy weight of the insulating pads and the fact that they are in a rolled-up state for a long time, they lack toughness, resulting in serious bending and deformation of the insulating pads. Manual laying is difficult and inefficient.

[0004] Based on this, the existing method of manually laying insulation mats consumes a lot of manpower and has low efficiency in laying insulation mats. Utility Model Content

[0005] The utility model provides an insulation pad laying device, which is used to achieve the effect of improving the insulation pad laying efficiency.

[0006] In a first aspect, an embodiment of the present invention provides an insulating mat laying device, comprising:

[0007] Mobile frame, including vias;

[0008] A rotating shaft is rotatably connected to the movable frame, and the rotating shaft is configured to unwind the wound insulating pad;

[0009] The insulating pad includes a rubber pad body and a free end, the rubber pad body is sleeved on the rotating shaft, and the free end is penetrated by a through hole;

[0010] When the moving frame moves along the traveling direction, the insulating pad is laid on the surface to be laid through the through hole.

[0011] In the above insulating mat laying device, optionally, the movable frame includes a base plate, a first support frame and a second support frame;

[0012] The bottom plate is arranged between the first support frame and the second support frame, and the bottom plate is connected to the first support frame and the second support frame respectively;

[0013] The base plate includes vias;

[0014] The rotating shaft is rotatably connected to the first supporting frame and the second supporting frame.

[0015] The above insulation mat laying equipment may optionally also include a rolling roller;

[0016] The rolling roller is arranged on the side of the bottom plate away from the rotating shaft and is spaced from the through hole, and is used to move relative to the insulating pad and flatten the insulating pad when the moving frame moves in the traveling direction.

[0017] For the above insulating pad laying device, optionally, it further includes a limiting roller;

[0018] The limiting roller is arranged on the side of the bottom plate away from the rotating shaft and is spaced from the through hole, and in the traveling direction, the limiting roller and the rolling roller are arranged on different sides of the through hole;

[0019] The limiting roller is used to limit the insulating pad at the through hole.

[0020] For the above insulating pad laying device, optionally, the first support frame includes a first bearing and a plurality of first support rods, the plurality of first support rods are fixedly connected to the bottom plate, and the first bearing is fixedly connected to the plurality of first support rods;

[0021] The second support frame includes a second bearing and a plurality of second support rods, the plurality of second support rods are fixedly connected to the bottom plate, and the second bearing is fixedly connected to the plurality of second support rods;

[0022] The rotating shaft is respectively rotatably connected to the first bearing and the second bearing.

[0023] For the above insulating pad laying device, optionally, the moving frame further includes a connecting rod;

[0024] The connecting rod is respectively fixedly connected to the first support frame and the second support frame, and is used to fix the first support frame and the second support frame.

[0025] For the above insulating pad laying device, optionally, it further includes a guiding member and a cutting knife;

[0026] The guiding member is arranged on the side of the bottom plate away from the rotating shaft, and the guiding member extends in a direction perpendicular to the traveling direction;

[0027] The cutting knife is slidably connected to the guiding member to cut the insulating pad in a direction perpendicular to the traveling direction.

[0028] For the above insulating pad laying device, optionally, the guiding member includes a slide rail and a slider;

[0029] The slide rail is arranged on the side of the bottom plate away from the rotating shaft, and the slide rail extends in a direction perpendicular to the traveling direction;

[0030] The slider is slidably connected to the slide rail and is fixedly connected to the cutting knife.

[0031] For the above insulating pad laying device, optionally, it further includes a laser rangefinder;

[0032] The laser rangefinder is arranged on the side of the bottom plate away from the rotating shaft and is used to detect the length of the laid insulating pad.

[0033] The above-mentioned insulating mat laying device, optionally, further includes a push-pull rod;

[0034] The push-pull rod is fixedly connected to the moving frame.

[0035] An insulating mat laying device provided by the present utility model includes a moving frame and a rotating shaft. Among them, the rotating shaft is rotatably connected to the moving frame, and the rotating shaft is configured to unwind a wound insulating mat; the moving frame further includes a through hole; the insulating mat includes a rubber mat body and a free end, the rubber mat body is sleeved on the rotating shaft, and the free end passes through the through hole; when the moving frame moves along the traveling direction, the insulating mat passes through the through hole and is laid on the plane to be laid. Compared with the prior art, relying on manpower to lay the insulating rubber mat results in a large amount of manpower consumption and low laying efficiency of the insulating mat. The insulating mat laying device proposed by the present utility model, by configuring the rotating shaft to unwind the wound insulating mat, the rubber mat body of the insulating mat is sleeved on the rotating shaft, the rotating shaft is rotatably connected to the moving frame, the moving frame further includes a through hole, the free end of the insulating mat passes through the through hole, and when the moving frame moves along the traveling direction, the insulating mat passes through the through hole and is laid on the plane to be laid, thereby improving the laying efficiency of the insulating mat.

[0036] The structure of the present utility model and its other utility model purposes and beneficial effects will become more obvious and understandable through the description of the preferred embodiments in combination with the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0038] Figure 1 is a schematic structural diagram of an insulating mat laying device provided by an embodiment of the present utility model Figure 1 ;

[0039] Figure 2 is an exemplary diagram of an insulating mat provided by an embodiment of the present utility model;

[0040] Figure 3 is a schematic structural diagram of an insulating mat laying device provided by an embodiment of the present utility model Figure 2 ;

[0041] Figure 4 is a dimensional diagram of an insulating mat laying device provided by an embodiment of the present utility model.

[0042] Description of the reference numerals:

[0043] 10: Mobile frame;

[0044] 101: via;

[0045] 102: bottom plate;

[0046] 103: first supporting frame;

[0047] 104: second supporting frame;

[0048] 105: first bearing;

[0049] 106: first support rod;

[0050] 107: second bearing;

[0051] 108: second support rod;

[0052] 109: connecting rod;

[0053] 110: rolling roller;

[0054] 111: limit roller;

[0055] 112: guide member;

[0056] 113: cutting knife;

[0057] 114: slide rail;

[0058] 115: Slider;

[0059] 116: Laser rangefinder;

[0060] 117: push-pull rod;

[0061] 20: shaft;

[0062] 30: Insulation pad;

[0063] 301: rubber pad body;

[0064] 302: free end;

[0065] 303: Laying end. DETAILED DESCRIPTION

[0066] Insulation mats are used as safety and protective materials in electrical equipment and work environments to prevent electric shock and reduce static electricity accumulation. Therefore, they are typically laid on the floor of the work environment to achieve their protective effects. In the prior art, laying insulation mats is typically done manually. However, due to their heavy weight and the fact that they are initially rolled up for a long time, they are prone to bending and deformation, making laying difficult and inefficient.

[0067] In view of the above problems, the present utility model provides an insulating pad laying device. By configuring the rotating shaft to unwind a wound insulating pad, the rubber pad body of the insulating pad is sleeved on the rotating shaft, the rotating shaft is rotatably connected to the moving frame, and the moving frame further includes a through hole. The free end of the insulating pad passes through the through hole. When the moving frame moves along the traveling direction, the insulating pad passes through the through hole and is laid on the plane to be laid, thereby improving the laying efficiency of the insulating pad.

[0068] In order to make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0069] The insulating pad laying device provided by the present utility model will be described in detail below with reference to specific embodiments.

[0070] Figure 1 is a schematic structure of an insulating pad laying device provided by an embodiment of the present utility model Figure 1 . As Figure 1 shown, the insulating pad laying device includes: a moving frame 10 including a through hole 101; a rotating shaft 20 rotatably connected to the moving frame 10, and the rotating shaft 20 is configured to unwind a wound insulating pad; the insulating pad 30 includes a rubber pad body 301 and a free end 302, the rubber pad body 301 is sleeved on the rotating shaft 20, and the free end passes through the through hole 101; when the moving frame 10 moves along the traveling direction, the insulating pad 30 passes through the through hole 101 and is laid on the plane to be laid.

[0071] In this embodiment, as Figure 2 shown, the rubber pad body 301 of the insulating pad 30 is sleeved on the rotating shaft 20, the free end passes through the through hole 101, and when the moving frame 10 moves along the traveling direction, the laying end 303 of the insulating pad is laid on the plane to be laid.

[0072] In this embodiment, by fixing the free end 302 of the insulating pad 30 with the rotating shaft 20, the rubber pad body 301 of the insulating pad 30 is fixed on the moving frame 10. When the moving frame 10 moves along the traveling direction, the laying end 303 of the insulating pad 30 starts to be laid through the through hole 101, reducing manual operation, thereby reducing the laying difficulty of the insulating pad 30 and improving the laying efficiency of the insulating pad 30.

[0073] Figure 3 is a schematic structure of an insulating pad laying device provided by an embodiment of the present utility model Figure 2 . AsFigure 3 As shown, the insulating pad laying device includes:

[0074] Optionally, the moving frame 10 includes a bottom plate 102, a first support frame 103 and a second support frame 104;

[0075] The bottom plate 102 is arranged between the first support frame 103 and the second support frame 104, and the bottom plate 102 is respectively connected to the first support frame 103 and the second support frame 104;

[0076] The bottom plate 102 includes a through hole 101;

[0077] The rotating shaft 20 is rotatably connected to the first support frame 103 and the second support frame 104.

[0078] In this embodiment, the first support frame 103 and the second support frame 104 are connected to the bottom plate 102, and both the first support frame 103 and the second support frame 104 are triangular, improving the stability of the moving frame 10.

[0079] In this embodiment, the part of the bottom plate where the through hole 101 connects to the bottom plate 102 is empty, and the laying end 303 of the insulating pad 30 passes through the through hole 101 and the empty part of the bottom plate connected to the bottom plate 102 to perform the laying of the insulating pad 30.

[0080] Optionally, the constituent materials of the bottom plate 102, the first support frame 103 and the second support frame 104 include but are not limited to wood, composite materials or polymer materials to achieve safety protection during the laying of the insulating pad.

[0081] Optionally, the first support frame 103 includes a first bearing 105 and a plurality of first support rods 106, the plurality of first support rods 106 are fixedly connected to the bottom plate 102, and the first bearing 105 is fixedly connected to the plurality of first support rods 106;

[0082] The second support frame 104 includes a second bearing 107 and a plurality of second support rods 108, the plurality of second support rods 108 are fixedly connected to the bottom plate 102, and the second bearing 107 is fixedly connected to the plurality of second support rods 108;

[0083] The rotating shaft 20 is respectively rotatably connected to the first bearing 105 and the second bearing 107.

[0084] In this embodiment, through the plurality of first support rods 106, the bottom plate 102 is fixedly connected, and the first bearing 105 is fixedly connected to the plurality of first support rods 106, forming a stable triangular shape, improving the stability of the first support frame 103. Through the plurality of second support rods 108, the bottom plate 102 is fixedly connected, and the second bearing 107 is fixedly connected to the plurality of second support rods 108, forming a stable triangular shape, improving the stability of the second support frame 104.

[0085] Optionally, the moving frame 10 further includes a connecting rod 109;

[0086] The connecting rod 109 is fixedly connected to the first support frame 103 and the second support frame 104 respectively, and is used to fix the first support frame 103 and the second support frame 104.

[0087] In this embodiment, the connecting rod 109 fixedly connects the first support frame 103 and the second support frame 104, improving the stability of the insulating pad laying device and providing a placement position for the insulating pad 30.

[0088] Optionally, the insulating pad laying device further includes a rolling roller 110;

[0089] The rolling roller 110 is arranged on the side of the bottom plate 102 away from the rotating shaft 20 and is spaced apart from the through hole 101, and is used to move relative to the insulating pad 30 and flatten the insulating pad 30 when the moving frame 10 moves along the traveling direction.

[0090] In this embodiment, for the laid insulating pad 30, since the insulating pad 30 is in a curled state for a long time, it may be uneven after laying. At this time, the laid insulating pad 30 is rolled by the rolling roller 110 to make the laid insulating pad 30 flatter and fit the ground better.

[0091] Optionally, the insulating pad laying device further includes a limiting roller 111;

[0092] The limiting roller 111 is arranged on the side of the bottom plate 102 away from the rotating shaft 20 and is spaced apart from the through hole 101, and in the traveling direction, the limiting roller 111 and the rolling roller 110 are arranged on different sides of the through hole;

[0093] The limiting roller 111 is used to limit the insulating pad 30 in the through hole 101.

[0094] In this embodiment, the limiting roller 111 limits the direction and laying route of the insulating pad 30 during the laying process, ensuring the laying accuracy of the insulating pad 30, reducing the rework cost caused by deviation or error, and thus improving the laying efficiency of the insulating pad 30.

[0095] Optionally, the insulating pad laying device further includes a guiding member 112 and a cutting knife 113;

[0096] The guiding member 112 is arranged on the side of the bottom plate 102 away from the rotating shaft 20, and the guiding member 112 extends in a direction perpendicular to the traveling direction;

[0097] The cutting knife 113 is slidably connected to the guiding member 112 to cut the insulating pad 30 in a direction perpendicular to the traveling direction.

[0098] In this embodiment, the cutting blade 113 and the bottom plate 102 are connected via the guide member 112 so that the cutting blade 113 cuts the insulating pad 30 , thereby achieving precise control over the laying length of the insulating pad 30 .

[0099] Optionally, the guide member 112 includes a slide rail 114 and a slider 115;

[0100] The slide rail 114 is provided on a side of the bottom plate 102 away from the rotation shaft 20 , and the slide rail 114 extends in a direction perpendicular to the travel direction;

[0101] The slider 115 is slidably connected to the slide rail 114 and fixedly connected to the cutting blade 113 .

[0102] In this embodiment, the slider 115 is fixedly connected to the cutting knife 113, and the insulating pad 30 is cut by sliding on the slide rail 114, replacing the step of manually cutting the insulating pad 30, thereby improving the cutting efficiency of the insulating pad 30.

[0103] Optionally, in this embodiment, the cutting blade 113 and the slider 115 are fixedly connected via a rotating shaft, so that the cutting blade 113 can rotate 360 degrees to cut the insulating pad 30 at different angles, thereby improving the universality of the insulating pad laying equipment.

[0104] Optionally, the insulation mat laying equipment further includes a laser rangefinder 116;

[0105] The laser rangefinder 116 is disposed on a side of the base plate 102 facing away from the rotating shaft 20 and is used to detect the length of the laid insulating pad 30 .

[0106] In this embodiment, the length of the laid insulation pad 30 can be detected by the laser rangefinder 116 , thereby achieving precise control of the laying length of the insulation pad 30 .

[0107] Optionally, the insulating mat laying device further includes a push-pull rod 117;

[0108] The push-pull rod 117 is fixedly connected to the moving frame 10 .

[0109] In this embodiment, the insulating pad laying device is pushed by the push-pull rod 117 so that the insulating pad 30 can be laid on the plane to be laid, which reduces the difficulty of operation and effectively improves the laying efficiency of the insulating pad 30.

[0110] Also optional, for example, Figure 4 This is a dimension diagram of an insulation pad laying device provided by an embodiment of the present invention. The dimensions of each part of the insulation pad laying device are as follows: Figure 4 As shown, where the dimensions are in centimeters.

[0111] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.

[0112] In the description of the present utility model, it should be understood that the terms "comprising" and "having" used herein and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0113] Unless otherwise clearly specified and defined, the terms "installed", "connected", "joined", "fixed", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be directly connected, or indirectly connected through an intermediate medium, which can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features.

[0114] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model and are not intended to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present utility model.

Claims

1. An insulation mat laying device, characterized in that: include: Mobile frame, including vias; a rotating shaft rotatably connected to the movable frame, wherein the rotating shaft is configured to unwind the wound insulating pad; The insulating pad includes a rubber pad body and a free end, the rubber pad body is sleeved on the rotating shaft, and the free end is penetrated by the through hole; When the moving frame moves along the traveling direction, the insulating pad passes through the through hole and is laid on the plane to be laid.

2. The insulating pad laying equipment according to claim 1, characterized in that: The mobile frame includes a base plate, a first support frame and a second support frame; The bottom plate is arranged between the first support frame and the second support frame, and the bottom plate is connected to the first support frame and the second support frame respectively; The bottom plate includes the via hole; The rotating shaft is rotatably connected to the first supporting frame and the second supporting frame.

3. The insulating mat laying equipment according to claim 2, characterized in that: Also includes a crushing roller; The rolling roller is arranged on a side of the bottom plate away from the rotating shaft and is spaced apart from the through hole. It is used to move relative to the insulating pad and flatten the insulating pad when the movable frame moves along the traveling direction.

4. The insulating mat laying equipment according to claim 3, characterized in that: Also includes limit rollers; The limiting roller is arranged on a side of the bottom plate away from the rotating shaft and is spaced apart from the through hole, and in the direction of travel, the limiting roller and the rolling roller are arranged on different sides of the through hole; The limiting roller is used to limit the insulating pad to the via hole.

5. The insulating mat laying equipment according to claim 4, characterized in that: The first support frame includes a first bearing and a plurality of first support rods, the plurality of first support rods are fixedly connected to the bottom plate, and the first bearing is fixedly connected to the plurality of first support rods; The second support frame includes a second bearing and a plurality of second support rods, the plurality of second support rods are fixedly connected to the bottom plate, and the second bearing is fixedly connected to the plurality of second support rods; The rotating shaft is rotatably connected to the first bearing and the second bearing respectively.

6. The insulating mat laying equipment according to claim 5, characterized in that: The mobile frame further includes a connecting rod; The connecting rods are fixedly connected to the first support frame and the second support frame respectively, and are used to fix the first support frame and the second support frame.

7. The insulation mat laying equipment according to any one of claims 2 to 6, characterized in that: Also included are guides and cutting knives; The guide member is arranged on a side of the bottom plate away from the rotating shaft, and the guide member extends in a direction perpendicular to the traveling direction; The cutting blade is slidably connected to the guide member to cut the insulating pad in a direction perpendicular to the traveling direction.

8. The insulating mat laying equipment according to claim 7, characterized in that: The guide member includes a slide rail and a slider; The slide rail is arranged on a side of the bottom plate away from the rotating shaft, and the slide rail extends in a direction perpendicular to the traveling direction; The sliding block is slidably connected to the sliding rail and fixedly connected to the cutting knife.

9. The insulating mat laying equipment according to any one of claims 2 to 6, characterized in that: Also included is a laser rangefinder; The laser rangefinder is arranged on a side of the base plate away from the rotating shaft and is used to detect the length of the laid insulation pad.

10. The insulation mat laying equipment according to any one of claims 1 to 6, characterized in that: Also includes push and pull rods; The push-pull rod is fixedly connected to the moving frame.