Wire rod tail online looping and collecting device
The convenient shearing of the tail of the wire is achieved through the online ring collection device, which solves the high cost problem caused by ring-by-circle shearing of the tail of the wire, improves the integrity and selling price of the wire, and reduces production costs.
Patent Information
- Application Number
- CN202422029012.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-08-21
AI Technical Summary
During the production process of high-speed wires, the tail of the wire needs to be cut in circles due to the size or performance of the wires that do not meet the requirements, resulting in high production costs and increased labor costs. The tail wires can only be sold as scrap steel and are cheap.
A wire tail end is designed to collect wires in a circle. By setting up a wire stowage assembly, the wires on the C-shaped hook are lifted and laid, thereby realizing the interchange of wires at the end and end, which facilitates the shearing of the finished wires.
It improves the convenience of cutting head and tail of finished wires, enhances wire integrity, increases selling price, and reduces production costs and labor costs.
Smart Images
Figure CN223188802U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire tail collecting devices, in particular to an online looping and collecting device for wire tails. Background Art
[0002] During the high-speed wire production process, the size or performance of the wire head and tail does not meet the requirements due to factors such as tension control and water cooling, and the wire head and tail need to be sheared on the accumulation conveyor line (PF line) in the subsequent finishing process. Because the head of the finished wire can be taken out in a coil on the outside of the C-hook, while the tail can only be taken out after being sheared coil by coil on the inside, it is time-consuming and labor-intensive. In addition, the coiled wire can be sold at a higher price, while the tail wire sheared coil by coil can only be sold as scrap steel, with a price difference of 800-1000 yuan, which is not conducive to reducing production costs and labor costs. Therefore, the utility model proposes an online coil collection device for the tail of the wire to solve the above problems. Utility Model Content
[0003] The purpose of the present invention is to provide an online loop collecting device for the tail of a wire rod, so as to solve the problems raised in the above background technology.
[0004] In order to achieve the above object, the present invention provides the following technical solutions: a wire tail online loop collection device, comprising
[0005] PF line, the PF line is provided with a lifting mechanism, the lower end of the lifting mechanism is provided with a C-shaped hook, the outer side of the lower end of the C-shaped hook is hung with a wire, and a movable track is provided extending outward between the lower ends of the PF line, and a wire supporting assembly is movably provided on the movable track;
[0006] The coil supporting assembly includes a movable trolley at the lower end, the movable trolley includes a roller assembly connected at the lower end and a supporting assembly at the upper end, and a hydraulic lifting assembly and a driving assembly are provided at the upper end of the movable assembly on the rear side of the supporting assembly.
[0007] Preferably, limit assemblies are provided at both ends of the movable track, and the limit assemblies include a deceleration limit quick-close and a stop block.
[0008] Preferably, the roller assembly includes a driving wheel rotatably connected to the lower side of the rear end of the moving trolley, and a driven wheel rotatably connected to the lower side of the front end of the moving trolley, and a synchronous shaft is connected between the driving wheel and the driven wheel on both sides, and two groups of hinged seats are provided at both ends of the upper side of the moving trolley, and the upper end of the hinged seat is hinged with a connecting rod, and a lifting support is provided at the upper end of the moving trolley, and the upper end of the connecting rod is hinged on both sides of the lifting support, and the rear side of the upper end of the lifting support is fixedly connected with a pillar, and the upper end of the pillar is fixedly connected to the support plate, the rear end of the support plate extends backward, and a hydraulic lifting assembly is provided at the lower end.
[0009] Preferably, the hydraulic lifting assembly includes a hydraulic rod hingedly connected in the middle of the lower side of the rear end of the support plate, the lower end of the hydraulic rod is hinged to the upper end of the mobile trolley, a hydraulic oil tank is fixedly connected to the mobile trolley on one side of the hydraulic rod, a hydraulic pump is connected to one side of the upper end of the hydraulic oil tank, a valve table is provided at the upper end of the hydraulic oil tank, the hydraulic oil tank is connected to the hydraulic pump and the valve table through a high-pressure hose, and the hydraulic pump is connected to the hydraulic rod through a high-pressure hose.
[0010] Preferably, the upper end of the mobile trolley on the other side of the hydraulic rod is fixedly connected to a driving assembly, and the driving assembly includes a reduction motor fixed on the mobile trolley, the transmission output end of the reduction motor is connected to a driving shaft, the outer side of the driving shaft end is fixedly connected to a driving sprocket, the outer side of the driving sprocket is transmission-linked with a driving chain, the other end of the driving chain is transmission-linked to the outer side of the driven sprocket, and the driven sprocket is fixedly connected to the outer side of the driving wheel, the end of the synchronous shaft connected in the middle of the driving wheel passes through the driving wheel and is connected to the outer side, the driven sprocket is fixed on the outer side of the synchronous shaft end, and a drag chain is also connected to the rear end of the mobile trolley.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] The utility model can lift and lower the wire hung on the C-shaped hook by arranging a wire supporting assembly and move the position so that the ends of the wires on the C-shaped hook can be interchanged, which is convenient for cutting the tail of the finished wire. It can effectively improve the convenience of cutting the ends of the finished wires, avoid the problem of having to cut one circle at a time when cutting the tail, and improve the integrity of the wires at the beginning and end, thereby increasing the selling price and reducing production costs and labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural diagram of the utility model;
[0014] Figure 2 This is the front view of the wire support assembly in the present invention;
[0015] Figure 3 This is a right side view of the wire support assembly of the present invention;
[0016] Figure 4 This is a top view of the wire supporting assembly in the present invention.
[0017] In the figure: 1PF wire, 2C-shaped hook, 3 wire rod, 4 movable track, 5 wire rod supporting assembly, 6 movable trolley, 7 driving wheel, 8 driven wheel, 9 articulated seat, 10 connecting rod, 11 lifting support, 12 pillar, 13 support plate, 14 hydraulic rod, 15 hydraulic oil tank, 16 hydraulic pump, 17 valve table, 18 reduction motor, 19 drive chain, 20 protective cover, 21 drag chain, 22 synchronous shaft, 23 drive sprocket, 24 driven sprocket. DETAILED DESCRIPTION
[0018] In order to clearly and completely describe the purpose and technical solution of the present invention and make its advantages more clearly understood, the following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only part of the embodiments of the present invention, not all of them, and are only used to explain the embodiments of the present invention and are not intended to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] In the description of the present invention, it should be noted that the terms "center," "middle," "upper," "lower," "left," "right," "inner," "outer," "top," "bottom," "side," "vertical," "horizontal," and the like, indicating positions or location relationships, are based on the positions or location relationships shown in the accompanying drawings and are intended only to facilitate the description of the present invention and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the present invention. Furthermore, the terms "one," "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0020] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0021] For the purpose of simplicity and illustration, the principles of the embodiments are described primarily with reference to examples. In the following description, many specific details are provided to provide a thorough understanding of the embodiments. However, it will be apparent to those skilled in the art that these embodiments may not be limited to these specific details in practice. In some instances, well-known methods and structures are not described in detail to avoid unnecessarily obscuring the understanding of these embodiments. In addition, all embodiments may be used in combination with each other.
[0022] See also Figures 1 to 4 The utility model provides a technical solution: an online coil collecting device for the tail of a wire, comprising
[0023] PF line 1 is provided with a lifting mechanism, a C-shaped hook 2 is provided at the lower end of the lifting mechanism, a wire 3 is hung on the outer side of the lower end of the C-shaped hook 2, a movable track 4 is provided extending outward from the lower end of the PF line 1, and a wire supporting assembly 5 is provided on the movable track 4. The PF line 1 is also called a power-and-free conveyor line and can be used for lifting and turnover of the wire 3;
[0024] The coil holding assembly 5 includes a movable carriage 6 at the lower end. The movable carriage 6 includes a roller assembly connected at the lower end and a holding assembly at the upper end. The upper end of the movable assembly at the rear side of the holding assembly is provided with a hydraulic lifting assembly and a driving assembly.
[0025] The two ends of the moving track 4 are provided with limit components, which include a deceleration limit quick-close and a stop block;
[0026] The roller assembly includes a driving wheel 7 rotatably connected to the lower side of the rear end of the mobile trolley 6, a driven wheel 8 rotatably connected to the lower side of the front end of the mobile trolley 6, a synchronous shaft 22 is connected between the driving wheel 7 and the driven wheel 8 on both sides, two sets of hinged seats 9 are provided at both ends of the upper side of the mobile trolley 6, and a connecting rod 10 is hinged on the upper end of the hinged seat 9. A lifting support 11 is provided on the upper end of the mobile trolley 6, and the upper end of the connecting rod 10 is hinged on both sides of the lifting support 11. The rear side of the upper end of the lifting support 11 is fixedly connected to a pillar 12, and the upper end of the pillar 12 is fixedly connected to a support plate 13. The rear end of the support plate 13 extends backward, and a hydraulic lifting assembly is provided at the lower end. The driving wheel 7 can be driven by the reduction motor 18 to drive the mobile trolley 6 to move, and then the lifting support 11 is driven to move and insert into the wire hanging on the C-shaped hook 2. 3, and the lifting support 11 is lifted up by the hydraulic lifting assembly, and the wire 3 is lifted and placed on the upper end of the support plate 13 at the upper end of the lifting support 11 by the lifting support 11, and a limit block is provided on the upper rear end of the support plate 13 to prevent the wire 3 from falling from the upper end of the lifting support 11, and the wire 3 is removed from the C-shaped hook 2 by the wire supporting assembly 5, and the tail of the wire 3 is exposed, which is convenient for cutting the tail of the wire 3, making the cutting part more complete, thereby increasing the selling price of the cut material and reducing the production cost. After the cutting of the tail of the wire 3 is completed, the wire supporting assembly 5 is reversed to hang the wire 3 again on the outer side of the lower end of the C-shaped hook 2. Repeating the above operation can quickly cut the tail of the wire 3, thereby improving work efficiency and reducing labor costs.
[0027] The hydraulic lifting assembly includes a hydraulic rod 14 hingedly connected to the middle of the lower side of the rear end of the support plate 13, the lower end of the hydraulic rod 14 is hinged to the upper end of the mobile trolley 6, and a hydraulic oil tank 15 is fixedly connected to the mobile trolley 6 on one side of the hydraulic rod 14. A hydraulic pump 16 is connected to one side of the upper end of the hydraulic oil tank 15. A valve table 17 is provided on the upper end of the hydraulic oil tank 15. The hydraulic oil tank 15 is connected to the hydraulic pump 16 and the valve table 17 through a high-pressure hose. The hydraulic pump 16 is connected to the hydraulic rod 14 through a high-pressure hose. The height of the lifting support 11 can be adjusted by the hydraulic lifting assembly to adapt to the support and placement of wires 3 at different heights, thereby improving the scope of application, facilitating the support and placement of the wires 3, and increasing operational convenience.
[0028] The upper end of the mobile trolley 6 on the other side of the hydraulic rod 14 is fixedly connected with a drive assembly. The drive assembly includes a reduction motor 18 fixed on the mobile trolley 6. The transmission output end of the reduction motor 18 is connected to a drive shaft. The outer side of the drive shaft end is fixedly connected to a drive sprocket 23. The outer side of the drive sprocket 23 is connected to a drive chain 19. The other end of the drive chain 19 is connected to the outer side of the driven sprocket 24. The driven sprocket 24 is fixedly connected to the outer side of the driving wheel 7. The end of the synchronous shaft 22 connected in the middle of the driving wheel 7 passes through the driving wheel 7 and is connected to the outer side. The driven sprocket 24 is fixed to the outer side of the end of the synchronous shaft 22. A drag chain 21 is also connected to the rear end of the mobile trolley 6. The drive assembly can drive the drive chain 19 through the reduction motor 18, and drive the drive sprocket 23 through the drive chain 19, and then drive the synchronous shaft 22 and the driving wheel 7 arranged on the outer sides of the synchronous shaft 22 through the drive sprocket 23. It moves on the mobile rail 4 through the driving wheel 7, thereby driving the wire holding assembly 5 to move the turnover wire 3, facilitating the cutting operation of the tail of the wire 3 and increasing the use effect.
[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wire tail online loop collection device, characterized by: include A PF line (1) is provided with a lifting mechanism, a C-shaped hook (2) is provided at the lower end of the lifting mechanism, a wire (3) is hung on the outer side of the lower end of the C-shaped hook (2), a movable track (4) is provided extending outward between the lower ends of the PF line (1), and a wire supporting assembly (5) is movably provided on the movable track (4); A wire supporting assembly (5) includes a movable trolley (6) at the lower end, the movable trolley (6) includes a roller assembly connected at the lower end and a supporting assembly at the upper end, and a hydraulic lifting assembly and a driving assembly are provided at the upper end of the movable assembly on the rear side of the supporting assembly.
2. The device for collecting the wire tail in an online loop according to claim 1, characterized in that: Limiting components are provided at both ends of the moving track (4), and the limiting components include a deceleration limiting quick-close and a stop block.
3. The device for collecting the wire tail in an online loop according to claim 1, characterized in that: The roller assembly comprises a driving wheel (7) rotatably connected to the lower side of the rear end of the moving trolley (6), a driven wheel (8) rotatably connected to the lower side of the front end of the moving trolley (6), a synchronous shaft (22) connected between the driving wheel (7) and the driven wheel (8) on both sides, two sets of hinged seats (9) are provided at both ends of the upper side of the moving trolley (6), the upper ends of the hinged seats (9) are hinged with connecting rods (10), the upper end of the moving trolley (6) is provided with a lifting support (11), the upper ends of the connecting rods (10) are hinged to both sides of the lifting support (11), the rear side of the upper end of the lifting support (11) is fixedly connected to a pillar (12), the upper end of the pillar (12) is fixedly connected to a support plate (13), the rear end of the support plate (13) extends backward, and the lower end is provided with a hydraulic lifting assembly.
4. The device for collecting the wire tail in an online loop according to claim 3, characterized in that: The hydraulic lifting assembly comprises a hydraulic rod (14) hingedly connected to the middle of the lower side of the rear end of the support plate (13); the lower end of the hydraulic rod (14) is hingedly connected to the upper end of the mobile trolley (6); a hydraulic oil tank (15) is fixedly connected to the mobile trolley (6) on one side of the hydraulic rod (14); a hydraulic pump (16) is connected to one side of the upper end of the hydraulic oil tank (15); a valve table (17) is provided at the upper end of the hydraulic oil tank (15); the hydraulic oil tank (15) is connected to the hydraulic pump (16) and the valve table (17) through a high-pressure hose; and the hydraulic pump (16) is connected to the hydraulic rod (14) through the high-pressure hose.
5. The device for collecting the wire tail in an online loop according to claim 4, characterized in that: The upper end of the mobile trolley (6) on the other side of the hydraulic rod (14) is fixedly connected to a driving assembly, and the driving assembly includes a reduction motor (18) fixed on the mobile trolley (6), a transmission output end of the reduction motor (18) is connected to a driving shaft, and a driving sprocket (23) is fixedly connected to the outer side of the driving shaft end. The outer side of the driving sprocket (23) is connected to a driving chain (19), and the other end of the driving chain (19) is connected to the outer side of a driven sprocket (24). The driven sprocket (24) is fixedly connected to the outer side of the driving wheel (7). The end of the synchronous shaft (22) connected in the middle of the driving wheel (7) passes through the driving wheel (7) and is connected to the outer side. The driven sprocket (24) is fixed to the outer side of the end of the synchronous shaft (22). A drag chain (21) is also connected to the rear end of the mobile trolley (6).