Mixing and tamping device for preparing iron-carbon coke

Abstract

The utility model relates to the field of iron-carbon coke preparation, in particular to a mixing and tamping device for iron-carbon coke preparation. The mixing and tamping device for iron-carbon coke preparation comprises a support, a moving frame and a tamping disc, the middle of the support is fixedly connected with a frame, a coal steamer is placed in the frame, the bottom of the top end of the support is slidably connected with the moving frame, a mixing tank is installed at one end of the moving frame, and a connecting disc and a T-shaped impact rod are installed at the bottom end of the mixing tank. And the connecting disc and the T-shaped impact rod are installed in a matched mode, two electric push rods are installed at the bottom end of the movable frame, and the output end of one electric push rod is fixedly connected with a tamping disc. In the rotary discharging process of the mixing tank, vibration is continuously generated due to the synergistic effect of the connecting disc and the T-shaped impact rod; the vibration can effectively promote mutual friction and rearrangement among coal particles, so that the coal is more tightly filled in a coal steamer, the filling capacity is remarkably improved, and gaps and unfilled areas are reduced.

Description

Technical Field

[0001] The utility model relates to the field of iron-carbon coke preparation, in particular to a mixing and tamping device for iron-carbon coke preparation. Background Art

[0002] In the production of iron-carbon coke, the coal sieve is a key component for coal loading. The effective utilization of its internal space and the compactness of the coal charge have a crucial impact on the quality of the final coke. However, in actual operation, an often overlooked problem is that the space inside the coal sieve often increases undesirably after the tamping process.

[0003] This phenomenon is mainly caused by the following factors: First, the particle size and shape of the raw coal vary greatly, making it difficult to form a tight stack during initial filling, and there are a large number of gaps; second, although some coal can be compacted during the tamping process, due to the limitations of tamping force, method and coal characteristics, these gaps are often unable to be completely eliminated; finally, the vibration and impact force generated during the tamping process may cause the coal to rearrange, forming larger spaces or voids.

[0004] The increased internal spaces in the coal slag after tamping not only waste valuable coking coal resources and increase production costs, but more importantly, these spaces become channels for gas to escape during the subsequent carbonization process, affecting the density and strength of the coke, thereby reducing the overall quality of the coke. Furthermore, the increased spaces can lead to uneven distribution of hot air within the coke oven's carbonization chamber, affecting thermal efficiency and potentially exacerbating wear and aging of the coke oven.

[0005] Therefore, it is necessary to provide a new mixing and tamping device for preparing iron-carbon coke to solve the above technical problems. Utility Model Content

[0006] In order to solve the above technical problems, the utility model provides a mixing and tamping device for preparing iron-carbon coke.

[0007] The utility model provides a mixing and tamping device for preparing iron-carbon coke, which includes: a bracket, a movable frame and a tamping disk. The middle part of the bracket is fixedly connected to a frame, a coal sieve is placed inside the frame, the bottom of the top end of the bracket is slidably connected to the movable frame, one end of the movable frame is installed with a mixing tank, the bottom end of the mixing tank is installed with a connecting plate and a T-shaped impact rod, the connecting plate and the T-shaped impact rod are installed in coordination, and two electric push rods are installed at the bottom end of the movable frame, the output end of one of the electric push rods is fixedly connected to the tamping disk, and the other electric push rod is fixedly connected to a cover plate.

[0008] Preferably, a motor is fixedly connected to the middle of the movable frame, a driving gear is fixedly connected to the output end of the motor, a gear ring is fixedly connected to the outer wall of the mixing tank, and the driving gear is meshed with the gear ring.

[0009] Preferably, the bottom end of the movable frame is fixedly connected to an extension rod, the bottom of the extension rod is slidably connected to the T-shaped impact rod, the outer wall of the mixing tank is fixedly connected to an active bevel gear ring, one side of the extension rod is rotatably connected to a connecting shaft, the top end of the connecting shaft is fixedly connected to a driven bevel gear, the active bevel gear ring is meshed with the driven bevel gear, the bottom end of the connecting shaft is fixedly connected to the connecting plate, the bottom end of the connecting plate is fixedly connected to a shift block, one end of the T-shaped impact rod is provided with a shift groove, the shift block is slidably connected to the shift groove, the bottom end of the extension rod is fixedly connected to an L-shaped plug plate, and the L-shaped plug plate is fixedly connected to an angular bar at the center of the bottom of the coal sieve.

[0010] Preferably, the inner diameter of the frame is larger than the outer diameter of the coal sieve, and a notch is provided on the side of the frame close to the mixing tank.

[0011] Preferably, a furnace is fixedly connected to the middle portion of the bracket.

[0012] Preferably, the shift block is fixed on the connecting plate in the yard away from the center of the circle.

[0013] Preferably, a cylinder is fixedly connected to one side of the bracket, and an output end of the cylinder is fixedly connected to the movable frame.

[0014] Compared with the related art, the mixing and tamping device for preparing iron-carbon coke provided by the utility model has the following beneficial effects:

[0015] Significantly improves filling capacity: During the rotating discharge process of the mixing tank, the connecting disc and the T-shaped impact rod continuously vibrate. This vibration effectively promotes the mutual friction and rearrangement of coal particles, making the coal more tightly packed in the coal sieve, thereby significantly improving the filling capacity and reducing gaps and unfilled areas.

[0016] Optimize coal distribution: Vibration makes the coal more evenly distributed in the coal sieve, avoiding the uneven accumulation problem caused by differences in coal particle size and shape in traditional methods. This helps to form a more compact coal cake during the subsequent tamping process, improving the quality of the coke.

[0017] Enhanced tamping effect: During the tamping stage, since the coal has been initially and tightly arranged by vibration, the tamping rod can more easily penetrate the coal layer during tamping, achieving a more uniform compaction effect. This not only reduces energy loss during the tamping process, but also improves tamping efficiency, ensuring the density and strength of the coke.

[0018] Improved production efficiency: Due to the significant improvement in filling capacity and tamping effect, the efficiency of the entire iron-carbon coke preparation process has also been improved. This reduces rework and downtime caused by incomplete filling or uneven tamping, and improves equipment utilization and the overall production capacity of the production line.

[0019] Reduced energy consumption and costs: By optimizing the coal loading and tamping processes, energy waste caused by gaps and unfilled areas is reduced, lowering production costs. At the same time, the automation and stability of the equipment are improved, reducing manual intervention and maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the structure of the mixing and tamping device for preparing iron-carbon coke provided by the utility model;

[0021] Figure 2 for Figure 1 Schematic diagram of the structure with the bracket removed;

[0022] Figure 3 for Figure 2 The schematic diagram of the structure of the coal sieve and the furnace shown;

[0023] Figure 4 for Figure 1 Schematic diagram of the structure of the connecting plate and T-shaped impact rod shown.

[0024] Numbers in the figure: 1. bracket; 2. frame; 3. coal screen; 4. mobile frame; 5. mixing tank; 6. connecting plate; 7. T-shaped impact rod; 8. tamping plate; 9. electric push rod; 10. cover plate; 11. furnace; 12. cylinder; 21. motor; 22. driving gear; 23. ring gear; 31. extension rod; 32. driving bevel ring gear; 33. connecting shaft; 34. driven bevel gear; 36. shift block; 37. shift groove; 38. L-shaped plug plate; 39. corner strip. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0026] The specific implementation of the present invention is described in detail below with reference to specific embodiments.

[0027] See also Figure 1-4, a mixing and tamping device for preparing iron-carbon coke, the mixing and tamping device for preparing iron-carbon coke comprises: a bracket 1, a movable frame 4 and a tamping disk 8, the middle part of the bracket 1 is fixedly connected to a frame 2, a coal sieve 3 is placed inside the frame 2, the top bottom of the bracket 1 is slidably connected to the movable frame 4, one end of the movable frame 4 is installed with a mixing tank 5, the bottom end of the mixing tank 5 is installed with a connecting plate 6 and a T-shaped impact rod 7, the connecting plate 6 and the T-shaped impact rod 7 are installed in cooperation with the T-shaped impact rod 7, two electric push rods 9 are installed at the bottom end of the movable frame 4, one of the electric push rods 9 has an output end fixedly connected to the tamping disk 8, and the other electric push rod 9 is fixedly connected to a cover plate 10, the inner diameter of the frame 2 is larger than the outer diameter of the coal sieve 3, and a notch is opened on the side of the frame 2 close to the mixing tank 5, the middle part of the bracket 1 is fixedly connected to a furnace 11, one side of the bracket 1 is fixedly connected to a cylinder 12, and the output end of the cylinder 12 is fixedly connected to the movable frame 4.

[0028] See also Figure 2-3 The middle part of the mobile frame 4 is fixedly connected to a motor 21, the output end of the motor 21 is fixedly connected to a driving gear 22, the outer wall of the mixing tank 5 is fixedly connected to a ring gear 23, and the driving gear 22 is meshed with the ring gear 23.

[0029] See also Figure 3-4 The bottom end of the movable frame 4 is fixedly connected to an extension rod 31, and the bottom of the extension rod 31 is slidably connected to the T-shaped impact rod 7. The outer wall of the mixing tank 5 is fixedly connected to an active bevel gear ring 32, and one side of the extension rod 31 is rotatably connected to a connecting shaft 33. The top of the connecting shaft 33 is fixedly connected to a driven bevel gear 34, and the active bevel gear ring 32 is meshed with the driven bevel gear 34. The bottom end of the connecting shaft 33 is fixedly connected to the connecting disk 6, and the bottom end of the connecting disk 6 is fixedly connected to a shift block 36. A shift groove 37 is provided at one end of the T-shaped impact rod 7, and the shift block 36 is slidably connected to the shift groove 37. The bottom end of the extension rod 31 is fixedly connected to an L-shaped plug plate 38. The L-shaped plug plate 38 is fixedly connected to the center of the bottom of the coal sieve 3 and is fixedly connected to an angular strip 39. The shift block 36 is fixed to the connecting disk 6 in the yard away from the center of the circle.

[0030] The working principle of the mixing and tamping device for preparing iron-carbon coke provided by the utility model is as follows:

[0031] Initial state: Mixing tank 5 is located away from coal sieve 3, mobile frame 4 is supported on support 1 by cylinder 12, L-shaped insert 38 is in a retracted state and does not contact coal sieve 3; mixing tank 5 has been pre-loaded with iron-carbon coke raw materials and is ready for mixing;

[0032] Mixing process: The motor 21 is started, and the output end of the motor 21 is fixedly connected to the driving gear 22, which drives the ring gear 23 to rotate, thereby driving the mixing tank 5 to rotate, achieving uniform mixing of the raw materials; at this stage, the movable frame 4, the L-shaped insert plate 38 and the coal sieve 3 all remain in place;

[0033] Discharge preparation and activation of the L-shaped insert 38: After mixing is completed, the system enters the discharge preparation stage; the cylinder 12 pushes the movable frame 4 to bring the mixing tank 5 close to the coal sieve 3, while the L-shaped insert 38 moves together and inserts into the bottom of the coal sieve 3; the corner bars 39 on the L-shaped insert 38 lift the coal sieve 3, making it unstable; this unstable state provides favorable conditions for subsequent vibration;

[0034] Enhanced discharge and vibration: When the mixing tank 5 reaches the predetermined position, the discharge port opens and the motor 21 runs in the reverse direction, causing the iron-carbon coke raw materials in the mixing tank 5 to fall into the coal sieve 3. At this time, since the coal sieve 3 is in an unstable state due to the support of the L-shaped insert plate 38, and the vibration generated by the rotating disk and the T-shaped impact rod 7 during the discharge of the mixing tank 5, the raw materials in the coal sieve 3 will be subjected to a stronger vibration effect. This vibration helps to eliminate gaps between the raw materials and improve the packing density.

[0035] Tamping process: As the raw materials are continuously added, the coal slurry 3 is gradually filled. When the predetermined height is reached, the discharge stops. At this time, the tamping rod starts to work, and the raw materials in the coal slurry 3 are evenly compacted by repeated lifting and lowering. Because the coal slurry 3 has been lifted up and vibrated by the L-shaped insert 38 in the early stage, the gaps between the raw materials have been greatly reduced, so the tamping process will be more efficient and the formed coal cakes will be more dense.

[0036] Completion and reset: After tamping is completed, the tamping rod, L-shaped plug plate 38 and movable frame 4 and other components are reset to the initial state in sequence; at this time, the coal sieve 3 has been filled with dense iron-carbon coke raw materials and is ready for subsequent coking treatment.

[0037] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A mixing and tamping device for preparing iron-carbon coke, characterized in that: include: A bracket (1), wherein a frame (2) is fixedly connected to the middle of the bracket (1), and a coal sieve (3) is placed inside the frame (2); A movable frame (4) is slidably connected to the bottom of the top of the bracket (1) with the movable frame (4), a mixing tank (5) is installed at one end of the movable frame (4), a connecting plate (6) and a T-shaped impact rod (7) are installed at the bottom end of the mixing tank (5), and the connecting plate (6) and the T-shaped impact rod (7) are installed in coordination; The tamping disc (8) and the bottom end of the movable frame (4) are provided with two electric push rods (9), wherein the output end of one of the electric push rods (9) is fixedly connected to the tamping disc (8), and the other electric push rod (9) is fixedly connected to the cover plate (10).

2. The mixing and tamping device for preparing iron-carbon coke according to claim 1, characterized in that: The middle of the mobile frame (4) is fixedly connected to a motor (21), the output end of the motor (21) is fixedly connected to a driving gear (22), the outer wall of the mixing tank (5) is fixedly connected to a gear ring (23), and the driving gear (22) is meshed with the gear ring (23).

3. The mixing and tamping device for preparing iron-carbon coke according to claim 1, characterized in that: The bottom end of the mobile frame (4) is fixedly connected to an extension rod (31), the bottom of the extension rod (31) is slidably connected to the T-shaped impact rod (7), the outer wall of the mixing tank (5) is fixedly connected to an active bevel gear ring (32), one side of the extension rod (31) is rotatably connected to a connecting shaft (33), the top of the connecting shaft (33) is fixedly connected to a driven bevel gear (34), the active bevel gear ring (32) is meshed with the driven bevel gear (34), the bottom end of the connecting shaft (33) is fixedly connected to the connecting disk (6), the bottom end of the connecting disk (6) is fixedly connected to a shifting block (36), one end of the T-shaped impact rod (7) is provided with a shifting groove (37), the shifting block (36) is slidably connected to the shifting groove (37), the bottom end of the extension rod (31) is fixedly connected to an L-shaped plug plate (38), and the L-shaped plug plate (38) is located at the center of the bottom of the coal sieve (3) and is fixedly connected to an angular strip (39).

4. The mixing and tamping device for preparing iron-carbon coke according to claim 1, characterized in that: The inner diameter of the frame (2) is larger than the outer diameter of the coal sieve (3), and a notch is provided on the side of the frame (2) close to the mixing tank (5).

5. The mixing and tamping device for preparing iron-carbon coke according to claim 1, characterized in that: A furnace (11) is fixedly connected to the middle of the bracket (1).

6. The mixing and tamping device for preparing iron-carbon coke according to claim 3, characterized in that: The shift block (36) is fixed on the connecting plate (6) in the yard away from the center of the circle.

7. The mixing and tamping device for preparing iron-carbon coke according to claim 1, characterized in that: A cylinder (12) is fixedly connected to one side of the bracket (1), and an output end of the cylinder (12) is fixedly connected to the movable frame (4).

Images