Gas supply mechanism and automatic sublance probe loading and unloading device
By setting a temperature detection and control mechanism in the gas supply mechanism, the gas temperature is adjusted in real time, the problem of pneumatic control failure in cold environments is solved, and the normal operation and production stability of the automatic loading and unloading device of the sub-gun probe is ensured.
Patent Information
- Application Number
- CN202422233590.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-12
AI Technical Summary
In cold environments, the driving execution of gas is reduced, resulting in frequent pneumatic control of the automatic loading and unloading device of the steelmaking converter sub-gun probe failing, affecting working efficiency.
Set up a temperature detection mechanism to monitor the gas temperature in real time, and heat up through the temperature control mechanism to ensure that the gas temperature is within the normal range and ensure the normal operation of the pneumatic components.
In cold environments, the normal function of the automatic loading and unloading device of the secondary gun probe is ensured, the failure rate of pneumatic control is reduced, and the production stability and efficiency are improved.
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Figure CN223189221U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel smelting, in particular to an automatic assembly and disassembly device for an air supply mechanism and a secondary gun probe. Background Art
[0002] The automatic loading and unloading device of the steelmaking converter auxiliary gun probe is an important part of the automatic steelmaking of the auxiliary gun. Its function relies on multiple pneumatic components to be implemented, so it is necessary to configure the corresponding gas supply system to pneumatically control the pneumatic components through the gas in the gas pipeline.
[0003] However, the performance of gas is greatly affected by temperature, and the driving execution force of gas is reduced under low temperature conditions. Due to the negative impact of the cold environment on the driving gas in the gas supply system, the pneumatic control frequently fails, thereby affecting the working efficiency of the automatic loading and unloading device of the sub-gun probe. Utility Model Content
[0004] In view of the above problems, the present application is proposed to provide an air supply mechanism and an automatic loading and unloading device for a secondary gun probe that overcomes the above problems or at least partially solves the above problems.
[0005] In a first aspect, an air supply mechanism is provided, which is applied to an automatic assembly and disassembly device for a sub-gun probe. The automatic assembly and disassembly device for the sub-gun probe includes a pneumatic component, and the air supply mechanism includes:
[0006] The air source is connected to the air port of the pneumatic component through the air pipe;
[0007] A temperature detection mechanism is provided on the air pipe;
[0008] a temperature control mechanism connected to the air pipe;
[0009] The controller is connected with the temperature detection mechanism and the temperature control mechanism respectively.
[0010] Optionally, the temperature control mechanism includes: a heater and a heating tank, the heating tank is arranged in the air pipe, the heater is arranged in the heating tank, and the controller is electrically connected to the heater.
[0011] Optionally, the heating tank is within one meter of the pneumatic component.
[0012] Optionally, a pneumatic triplex is also included, and the pneumatic triplex is arranged on the trachea.
[0013] Optionally, a human-computer interaction mechanism is further included, and the human-computer interaction mechanism is electrically connected to the controller.
[0014] Optionally, a storage mechanism is further included, and the storage mechanism is electrically connected to the controller.
[0015] Optionally, a thermal insulation layer is also included, which covers the wall of the trachea.
[0016] In a second aspect, an automatic assembly and disassembly device for a secondary gun probe is provided, comprising: a pneumatic component and the air supply mechanism of the first aspect.
[0017] Optional pneumatic components include:
[0018] The probe feeding mechanism includes a first cylinder and a turning block, wherein the cylinder body of the first cylinder is connected to the air supply mechanism, and the piston rod of the first cylinder is connected to the turning block;
[0019] The probe conveying mechanism includes a pneumatic motor and a chain conveyor. The air source interface of the pneumatic motor is connected to the air supply mechanism, and the output end of the pneumatic motor is transmission-connected to the chain conveyor.
[0020] The probe clamping mechanism includes a second cylinder and a clamping sleeve, wherein the cylinder body of the second cylinder is connected to the air supply mechanism, and the piston rod of the second cylinder is connected to the clamping sleeve;
[0021] The probe disassembly mechanism comprises a third cylinder and a rotating clamping plate. The cylinder body of the third cylinder is connected to the air supply mechanism, and the piston rod of the third cylinder is connected to the rotating clamping plate.
[0022] Optionally, the pneumatic assembly also includes:
[0023] The purge mechanism comprises a purge pipe and a purge head. One end of the purge pipe is connected to the air supply mechanism, and the other end is connected to the purge head.
[0024] The technical solution provided by this application has at least the following technical effects or advantages:
[0025] The air supply mechanism and the automatic loading and unloading device of the auxiliary gun probe provided in the present application detect in real time the temperature of the gas sent by the air source to the pneumatic components of the automatic loading and unloading device of the auxiliary gun probe through the air pipe by setting a temperature detection mechanism. When the controller receives that the temperature in the air pipe is lower than the set threshold, it sends a control signal to the temperature control mechanism. The temperature control mechanism heats up the gas in the air pipe so that the temperature of the gas in the air pipe is raised to a level that can be pneumatically controlled for the pneumatic components, thereby ensuring the normal function of the automatic loading and unloading device of the auxiliary gun probe, which is particularly suitable for production scenarios in the cold winter in the north.
[0026] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Various other advantages and benefits will become apparent to those skilled in the art upon reading the detailed description of the preferred embodiment below. The accompanying drawings are for illustration purposes only and are not to be considered as limiting the present application. The same reference symbols are used throughout the drawings to represent the same components. In the drawings:
[0028] Figure 1 This is a framework diagram of the air supply mechanism in the embodiment of this application;
[0029] Figure 2 This is a structural diagram of the gas supply mechanism in the embodiment of this application;
[0030] Figure 3 This is a schematic diagram of the automatic loading and unloading device of the auxiliary gun probe in the embodiment of the present application. DETAILED DESCRIPTION
[0031] Exemplary embodiments of the present disclosure will be described below in more detail with reference to the accompanying drawings.
[0032] The accompanying drawings illustrate various schematic diagrams of structures according to embodiments of the present application. These figures are not drawn to scale, and for the purpose of clarity, some details are exaggerated and some details may be omitted. The shapes of the various regions and layers shown in the figures, as well as their relative sizes and positional relationships, are merely exemplary and may deviate in practice due to manufacturing tolerances or technical limitations. Those skilled in the art may design regions / layers with different shapes, sizes, and relative positions as needed.
[0033] In order to better understand the above technical solution, the above technical solution will be described in detail below in combination with specific implementation methods. It should be understood that the embodiments of the present disclosure and the specific features in the embodiments are detailed descriptions of the technical solution of the present application, rather than limitations on the technical solution of the present application. In the absence of conflict, the embodiments of the present application and the technical features in the embodiments can be combined with each other.
[0034] The automatic loading and unloading device for the auxiliary lance probe of a steelmaking converter is a crucial component of automatic steelmaking. Cold environments significantly impact the pneumatic control of the automatic loading and unloading device, causing it to frequently fail.
[0035] In view of this, the present application provides an air supply mechanism, which is applied to the automatic assembly and disassembly device of the auxiliary gun probe. The automatic assembly and disassembly device 106 of the auxiliary gun probe includes a pneumatic component 106. Please refer to Figure 1 , Figure 1 This is a framework diagram of the air supply mechanism in an embodiment of the present application. The air supply mechanism 100 includes:
[0036] The gas source 101 is connected to the gas connection port of the pneumatic component 107 through the gas pipe 105. The gas source 101 stores gas and supplies gas to the pneumatic component 107 through the gas pipe 105 to drive the pneumatic component 107 to work.
[0037] The temperature detection mechanism 102 is provided on the gas pipe 105 and is used to detect the temperature of the gas passing through the gas pipe 105 .
[0038] The temperature control mechanism 103 is connected to the gas pipe 105 and is used to control the temperature of the gas passing through the gas pipe 105 .
[0039] The controller 104 is connected to the temperature detection mechanism 102 and the temperature control mechanism 103 respectively.
[0040] Controller 104 receives the signal from temperature detection mechanism 102 and, based on the signal, determines the temperature of the gas delivered to pneumatic assembly 107 via gas pipe 105. When this temperature falls below the minimum value of a set threshold range, controller 104 controls temperature control mechanism 103 to adjust the temperature of gas pipe 105 so that the temperature of the gas in gas pipe 105 reaches the set threshold, ensuring the normal operation of automatic sub-lance probe assembly 106 and thus reducing the failure rate of the pneumatic control of automatic sub-lance probe assembly 106. When the signal from temperature detection mechanism 102 indicates that the temperature of the gas in gas pipe 105 exceeds the maximum value of the set threshold range, controller 104 controls temperature control mechanism 103 to stop heating, so that the gas temperature remains within the normal operating range.
[0041] It is understandable that Figure 1 The arrow pointing from the temperature detection mechanism 102 to the gas pipe 105 indicates that the temperature detection mechanism 102 detects the temperature of the gas passing through the gas pipe 105. The arrow pointing from the temperature control mechanism 103 to the gas pipe 105 indicates that the temperature control mechanism 103 heats the gas in the gas pipe 105.
[0042] The following specific embodiments are used to describe in detail the technical solution of the present application and how the technical solution of the present application solves the above technical problems. The following specific embodiments can be implemented independently or in combination with each other. For the same or similar concepts or processes, some embodiments may not be described in detail.
[0043] Next, combine Figure 2 The gas supply mechanism 100 provided in the embodiment of the present application is described, and this example does not constitute a limitation on the embodiment of the present application. The following embodiments can be combined with each other, and the same or similar concepts or processes will not be repeated.
[0044] In some possible implementations, such as Figure 2As shown, the air supply mechanism 100 provided in the embodiment of the present application further includes a pneumatic triplet 201, which is disposed in the air pipe 105. The pneumatic triplet 201 filters, reduces pressure, and lubricates the passing gas. For example, the pneumatic triplet 201 is located between the temperature control mechanism 103 and the temperature detection mechanism 102.
[0045] In some possible implementations, Figure 2 As shown, the gas supply mechanism 100 provided in the embodiment of the present application further includes a human-machine interaction mechanism 202, which is electrically connected to the controller 104. The human-machine interaction mechanism 202 can be a touch screen, which displays the real-time temperature of the gas detected by the temperature detection mechanism 102 and allows the operator to input control instructions.
[0046] In some possible implementations, Figure 2 As shown, the gas supply mechanism 100 provided in the embodiment of the present application further includes a storage mechanism 203, which is electrically connected to the controller 104. The storage mechanism 203 stores the temperature change of the gas so that the operator can review the operation of the entire gas supply mechanism 100.
[0047] In a possible implementation, Figure 2 As shown, the temperature control mechanism 103 includes: a heating tank 204 and a heater 205 . The heating tank 204 is disposed in the air pipe 105 . The heater 205 is disposed in the heating tank 204 . The controller 104 is electrically connected to the heater 205 .
[0048] The gas from the gas source 101 first passes through the heating tank 204, and then enters the automatic loading and unloading device 106 of the secondary gun probe to drive the pneumatic component 107. When the gas temperature in the gas pipe 105 drops to a set threshold, making the gas temperature too low to drive the pneumatic component 107 to work normally, the controller 104 controls the heater 205 to work to heat the gas gathered in the heating tank 204, thereby ensuring that the pneumatic component 107 works normally in a cold environment.
[0049] It is understandable that Figure 2 Only one example of the connection between a pneumatic component 107 and an air pipe 105 is given. In fact, an automatic loading and unloading device 106 for a secondary gun probe has multiple pneumatic components 107, and the air pipe 105 needs to be provided with multiple branches to connect with the multiple pneumatic components 107 one by one, which will not be described here.
[0050] The heater 205 can be an electric heating rod, such as Figure 2As shown, the electric heating rod is arranged in the heating tank 204. When the electric heating rod is energized, it generates heat to heat the gas in the heating tank 204. It is understandable that the heater 205 can also adopt other devices with heating function, which will not be described here.
[0051] It is understandable that Figure 2 The connection between the controller 104 and the heater 205 indicates that the controller 104 has a control function for the heater 205. In fact, the controller 104 controls the heater 205 to start or stop by controlling the on and off of the power line of the heater 205.
[0052] In some possible implementations, the distance between the heating tank 204 and the pneumatic assembly 107 is less than one meter. The gas in the heating tank 204 loses heat as it passes through the air pipe 105. When the external ambient temperature is very low, the heat loss of the gas is accelerated. If the distance between the heating tank 204 and the pneumatic assembly 107 is too large, the gas will lose too much heat when entering the pneumatic assembly 107, making it difficult to maintain a normal operating temperature.
[0053] In some possible embodiments, in order to reduce the heat loss of the gas in the gas pipe 105, the gas supply mechanism 100 provided in the embodiment of the present application also includes an insulation layer, which covers the wall of the gas pipe 105 to further ensure the temperature of the gas in the gas pipe 105.
[0054] Based on the same inventive concept, the embodiment of the present application also provides an automatic assembly and disassembly device for a secondary gun probe, such as Figure 3 As shown, Figure 3 This is a schematic diagram of the automatic assembly and disassembly device for the auxiliary gun probe in an embodiment of the present application. The automatic assembly and disassembly device for the auxiliary gun probe includes a pneumatic component 300 and the air supply mechanism 100 provided in the above embodiment. The pneumatic component 300 includes:
[0055] The probe feeding mechanism 301 comprises a first air cylinder 3011 and a flip block 3012. The cylinder body of the first air cylinder 3011 is connected to the air supply mechanism 100, and the piston rod of the first air cylinder 3011 is connected to the flip block 3012. The probes are stored in a storage box, with the probe feeding mechanism 301 located at the bottom of the box. The air source 101 of the air supply mechanism 100 supplies air to the first air cylinder 3011 through the air pipe 105, driving the flip block 3012 to rotate and select the required probe from the storage box.
[0056] The probe conveying mechanism 302 comprises an air motor 3021 and a chain conveyor 3022. The air source 101 interface of the air motor 3021 is connected to the air supply mechanism 100, and the output end of the air motor 3021 is in driving connection with the chain conveyor 3022. A probe selected by the probe feeding mechanism 301 slides onto a bracket on the chain conveyor 3022. The air source 101 supplies air to the air motor 3021 through the air pipe 105, driving the chain conveyor 3022 and delivering the probe to the probe clamping mechanism 303.
[0057] The probe clamping mechanism 303 comprises a second air cylinder 3031 and a clamping sleeve 3032. The cylinder body of the second air cylinder 3031 is connected to the air supply mechanism 100, and the piston rod of the second air cylinder 3031 is connected to the clamping sleeve 3032. The air source 101 supplies air to the second air cylinder 3031 through the air pipe 105, driving the clamping sleeve 3032 to clamp the probe delivered by the probe conveying mechanism 302. This facilitates the probe's rotation from horizontal to vertical. During the steelmaking process, the auxiliary gun drives the vertical probe into the steelmaking furnace for testing.
[0058] The probe removal mechanism 304 comprises a third air cylinder 3041 and a rotating clamping plate 3042. The cylinder body of the third air cylinder 3041 is connected to the air supply mechanism 100, and the piston rod of the third air cylinder 3041 is connected to the rotating clamping plate 3042. After the probe is inspected within the steelmaking furnace, the secondary gun moves the probe to the probe removal mechanism 304. The air source 101 supplies air to the third air cylinder 3041 through the air pipe 105, driving the rotating clamping plate 3042 to clamp the probe. The secondary gun moves upward, separating the probe from the secondary gun. The removed probe containing the sample falls through the probe collection chute into a collection chamber. The operator then removes the sample from the probe and transports it to the chemical analysis room.
[0059] The pneumatic component 300 of the automatic loading and unloading device for the auxiliary gun probe, the probe feeding mechanism 301, the probe conveying mechanism 302, the probe clamping mechanism 303, and the probe disassembly mechanism 304 all need to be supplied with gas through the gas supply mechanism 100. When the automatic loading and unloading device for the auxiliary gun probe works in a cold environment, the gas temperature output by the gas source 101 is too low, which will cause these components that require gas drive to fail, thereby affecting the production process.
[0060] The automatic sub-lance probe assembly and removal device provided in the embodiments of the present application comprises a temperature detection mechanism 102 and a temperature control mechanism 103 provided in a gas supply mechanism 100. A controller 104 receives a signal from the temperature detection mechanism 102 and, based on the signal, determines the temperature of the gas delivered to the pneumatic assembly 300 via the gas pipe 105. When the temperature falls below the minimum value of a predetermined threshold range, the controller 104 controls the temperature control mechanism 103 to adjust the temperature of the gas pipe 105 so that the temperature of the gas in the gas pipe 105 reaches the predetermined threshold, ensuring the normal operation of the automatic sub-lance probe assembly and removal device, thereby reducing the failure rate of the pneumatic control of the automatic sub-lance probe assembly and removal device. When the signal from the temperature detection mechanism 102 indicates that the temperature of the gas in the gas pipe 105 exceeds the maximum value of the predetermined threshold range, the controller 104 controls the temperature control mechanism 103 to stop heating, so that the gas temperature remains within the normal operating range. This improves the operational stability of the automatic sub-lance probe assembly and removal device in cold environments, increases the sub-lance test yield, and optimizes smart sub-lance steelmaking.
[0061] Still Figure 3 As shown, in some optional embodiments, the pneumatic component 300 of the automatic loading and unloading device of the auxiliary gun probe also includes a purge mechanism 305, including a purge tube 3051 and a purge head 3052. One end of the purge tube 3051 is connected to the air supply mechanism 100, and the other end is connected to the purge head 3052. The air source 101 of the air supply mechanism 100 supplies air to the purge tube 3051 through the air pipe 105, so that the purge head 3052 can purge the components of the automatic loading and unloading device of the auxiliary gun probe, especially the sensor components, to prevent dirt and dust from affecting the performance of the sensor.
[0062] It can be understood that the automatic loading and unloading device for the secondary gun probe provided in the embodiment of the present application, its probe feeding mechanism 301, probe conveying mechanism 302, probe clamping mechanism 303, probe disassembly mechanism 304, and purge mechanism 305, each mechanism cooperates with each other, but their gas use works independently, so the air pipe 105 of its air supply mechanism 100 includes a main pipe and multiple branches, one end of the main pipe is connected to the gas source 101, and the other end is connected to multiple branches, which is used to distribute the gas of the gas source 101 to each branch, and the first cylinder 3011, pneumatic motor 3021, second cylinder 3031, third cylinder 3041 and purge pipe 3051 are respectively connected to the branch pipes one by one. How each branch pipe transports the gas sent out from the main pipe to each mechanism will not be repeated here.
[0063] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.
[0064] In the description provided herein, a large number of specific details are described. However, it is understood that the embodiments of the present application can be practiced without these specific details. In some instances, well-known methods, structures, and techniques are not shown in detail so as not to obscure the understanding of this description.
Claims
1. An air supply mechanism, characterized in that: Applicable to the automatic assembly and disassembly device of the auxiliary gun probe, the automatic assembly and disassembly device of the auxiliary gun probe includes a pneumatic component, and the air supply mechanism includes: An air source connected to the air connection port of the pneumatic component through an air pipe; a temperature detection mechanism, arranged on the air pipe; a temperature control mechanism connected to the air pipe; The controller is connected to the temperature detection mechanism and the temperature control mechanism respectively.
2. The air supply mechanism according to claim 1, wherein: The temperature control mechanism includes: a heater and a heating tank. The heating tank is arranged on the air pipe. The heater is arranged in the heating tank. The controller is electrically connected to the heater.
3. The air supply mechanism according to claim 2, wherein: The distance between the heating tank and the pneumatic component is within one meter.
4. The air supply mechanism according to claim 1, wherein: It also includes a pneumatic triplet, which is arranged on the trachea.
5. The air supply mechanism according to claim 1, wherein: It also includes a human-computer interaction mechanism, which is electrically connected to the controller.
6. The air supply mechanism according to claim 1, wherein: It also includes a storage mechanism, which is electrically connected to the controller.
7. The air supply mechanism according to claim 1, wherein: It also includes a heat-insulating layer, which covers the wall of the trachea.
8. An automatic loading and unloading device for a secondary gun probe, characterized in that: include: A pneumatic component and an air supply mechanism according to any one of claims 1 to 7.
9. The automatic assembly and disassembly device for the auxiliary gun probe according to claim 8, characterized in that: The pneumatic assembly includes: The probe feeding mechanism includes a first cylinder and a turning block, wherein the cylinder body of the first cylinder is connected to the air supply mechanism, and the piston rod of the first cylinder is connected to the turning block; The probe conveying mechanism includes a pneumatic motor and a chain conveyor, wherein the air source interface of the pneumatic motor is connected to the air supply mechanism, and the output end of the pneumatic motor is drivingly connected to the chain conveyor; The probe clamping mechanism includes a second cylinder and a clamping sleeve, wherein the cylinder body of the second cylinder is connected to the air supply mechanism, and the piston rod of the second cylinder is connected to the clamping sleeve; The probe disassembly mechanism comprises a third cylinder and a rotating clamping plate. The cylinder body of the third cylinder is connected to the air supply mechanism, and the piston rod of the third cylinder is connected to the rotating clamping plate.
10. The automatic assembly and disassembly device for the auxiliary gun probe according to claim 8, characterized in that: The pneumatic assembly further comprises: The purge mechanism comprises a purge pipe and a purge head. One end of the purge pipe is connected to the air supply mechanism, and the other end is connected to the purge head.