Heat treatment quenching equipment for metal parts

By designing a quenching equipment including liquid barrels, liquid pumps, filters and support plates, using electromagnets to absorb elemental impurities and filter ionic impurities, the problem of impurities in the quenching process of metal parts is solved and the quenching quality is improved.

CN223189228UActive Publication Date: 2025-08-05CHONGQING AOYUN HEAT TREATMENT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422489998.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-05
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

During the quenching process of existing metal parts, debris on the surface of the metal parts enter the cooling liquid, causing impurities to affect the quenching effect.

Method used

A heat treatment and quenching equipment including liquid barrels, liquid pumps, filters and support plates is designed to absorb elemental metal impurities and filter ionic impurities through electromagnets to achieve circulating flow and purification of cooling liquid.

Benefits of technology

Ensure that the metal parts come into contact with clean coolant during the quenching process, and improve the quenching quality and effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223189228U_ABST
    Figure CN223189228U_ABST
Patent Text Reader

Abstract

The utility model discloses heat treatment quenching equipment for metal parts, which comprises a liquid barrel, a liquid pump, a liquid inlet pipe, a filter and a support plate, a liquid outlet pipe is arranged below the surface of the liquid barrel, and the liquid pump is positioned on the outer side of the liquid barrel and faces the liquid outlet pipe; an inlet of the filter is in threaded connection with an opening of the liquid outlet pipe, an outlet of the filter is in threaded connection with an inlet of the liquid pump, one end of the liquid inlet pipe is in threaded connection with an outlet of the liquid pump, the other end of the liquid inlet pipe faces the opening of the liquid barrel, and valves are arranged on the inlet and the outlet of the filter. According to the utility model, along with the circular flow of the cooling liquid, impurities existing in an ionic state can be adsorbed by the filter when passing through the filter, so that the impurities in the ionic state cannot be in contact with another quenched metal piece; the cooling liquid above the supporting plate can be ensured to be clean through adsorption and filtration modes, so that the metal part can be in contact with the clean cooling liquid when being quenched on the supporting plate, and the quenching effect is better.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of heat treatment and quenching of metal parts, in particular to heat treatment and quenching equipment for metal parts. Background Art

[0002] Quenching is a heat treatment process in which a metal part is heated to above a critical temperature, kept at that temperature for a certain period of time, and then cooled at a rate greater than the critical cooling rate to obtain an unbalanced structure dominated by martensite. In the quenching process of existing metal components, the heated metal part is directly placed in a prepared cooling liquid to achieve rapid cooling. During the cooling process, debris on the surface of the metal part will enter the cooling liquid. The debris will exist in the cooling liquid for a long time in the state of a single substance or ion. If it is not cleaned in time, the floating single substance or metal ions will affect the properties of the cooling liquid, and the denatured cooling liquid will affect the quenching effect of the metal part.

[0003] In view of the above problems, the present utility model is proposed. Utility Model Content

[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a heat treatment and quenching equipment for metal parts to solve the problems mentioned in the background technology.

[0005] In order to solve the above technical problems, the present utility model provides the following technical solutions.

[0006] The utility model provides a heat treatment quenching device for metal parts, comprising a liquid barrel, a liquid pump, a liquid inlet pipe, a filter and a support plate, wherein a liquid outlet pipe is provided below the surface of the liquid barrel, and the liquid pump is located outside the liquid barrel and faces the liquid outlet pipe;

[0007] The inlet of the filter is threadedly connected to the mouth of the liquid outlet pipe, the outlet of the filter is threadedly connected to the inlet of the liquid pump, one end of the liquid inlet pipe is threadedly connected to the outlet of the liquid pump, and the other end faces the mouth of the liquid barrel, and valves are provided on the inlet and outlet of the filter;

[0008] The inner wall of the liquid barrel is provided with four support blocks, the four support blocks are located on the same horizontal plane, and the four support blocks are arranged in a circular shape at equal intervals on the inner wall of the liquid barrel. The support plate is placed on the support blocks, and the upper surface of the support plate is evenly provided with a plurality of through holes penetrating the support plate. The upper surface of the support plate is also symmetrically provided with two first handles;

[0009] A bottom plate is movably mounted on the inner bottom surface of the liquid barrel, a plurality of electromagnets are arranged on the bottom plate, and a second handle is symmetrically arranged on the upper surface of the bottom plate.

[0010] Preferably, it also includes a first clamping ring and a second clamping ring, multiple first clamping rings are installed on the surface of the liquid barrel by bolts, the vertical part of the liquid inlet pipe passes through the first clamping ring, two second clamping rings are installed on the upper surface of the liquid pump by bolts, and the horizontal part of the liquid inlet pipe passes through the second clamping ring.

[0011] Preferably, the first handle is arranged on both sides of the upper surface of the support plate, and the through hole is in the shape of a runway circle.

[0012] Preferably, a plurality of the first clamping rings are installed on the surface of the liquid barrel at equal intervals from bottom to top, and the inner surface of the first clamping ring and the inner surface of the second clamping ring are both in contact with the surface of the liquid inlet pipe.

[0013] Preferably, the inner bottom surface of the liquid barrel is provided with a plurality of insertion holes, and the lower surface of the bottom plate is provided with a plurality of insertion posts, and the insertion posts are inserted into the insertion holes.

[0014] Preferably, the second handle is arranged on both sides of the upper surface of the support plate, and the plurality of electromagnets are evenly distributed on the upper surface of the base plate.

[0015] Preferably, the first handle and the second handle are both in an "n" shape.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] Pour the cooling liquid for quenching into the liquid barrel, and the liquid pump will work. The cooling liquid will flow out from the liquid outlet pipe, enter the filter, and then flow back to the liquid barrel through the liquid inlet pipe. In this way, the cooling liquid realizes the circulation flow.

[0018] During quenching, the metal parts in a high-temperature state are placed in the coolant in the liquid barrel for quenching. During the quenching process, impurities and debris dropped by the metal parts remain in the coolant. The electromagnet can absorb the metal impurities in the elemental state, which can prevent the impurities from staying in the upper layer of the coolant. When one metal part is quenched and another metal part is placed, the impurities will not contact the quenched metal part, thus ensuring the quenching quality of the metal parts.

[0019] As the cooling liquid circulates, impurities in ionic state can be adsorbed by the filter when passing through it, so that the impurities in ionic state will not come into contact with other metal parts being quenched; through adsorption and filtration, the cooling liquid above the support plate can be kept relatively clean, so that when the metal parts are quenched on the support plate, they can come into contact with relatively clean cooling liquid, resulting in a better quenching effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is an overall three-dimensional diagram of the utility model;

[0021] Figure 2 This is a three-dimensional diagram of the support plate of the utility model;

[0022] Figure 3 This is a three-dimensional diagram of the base plate of the present utility model.

[0023] In the figure: 1. liquid barrel; 11. liquid outlet pipe; 12. filter; 121. valve; 13. liquid pump; 14. liquid inlet pipe; 15. first clamping ring; 16. second clamping ring; 17. support block; 2. support plate; 21. through hole; 22. first handle; 23. bottom plate; 24. electromagnet; 25. second handle. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0025] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0026] like Figure 1-3 As shown, a heat treatment quenching device for metal parts includes a liquid barrel 1, a liquid pump 13, a liquid inlet pipe 14, a filter 12, and a support plate 2. A liquid outlet pipe 11 is provided below the surface of the liquid barrel 1. The liquid pump 13 is located outside the liquid barrel 1 and faces the liquid outlet pipe 11. A valve 121 is also installed on the liquid outlet pipe 11. The coolant in the liquid barrel 1 can flow out through the liquid outlet pipe 11.

[0027] The inlet of the filter 12 is threadedly connected to the mouth of the liquid outlet pipe 11, and the outlet of the filter 12 is threadedly connected to the inlet of the liquid pump 13. One end of the liquid inlet pipe 14 is threadedly connected to the outlet of the liquid pump 13, and the other end faces the mouth of the liquid barrel 1. Valves 121 are provided on the inlet and outlet of the filter 12. The coolant can pass through the filter 12, then enter the liquid inlet pipe 14, and then flow into the liquid barrel 1;

[0028] The inner wall of the liquid barrel 1 is provided with four support blocks 17, and the four support blocks 17 are located on the same horizontal plane. The four support blocks 17 are arranged in a circumferential shape at equal intervals on the inner wall of the liquid barrel 1. The support plate 2 is placed on the support blocks 17. The upper surface of the support plate 2 is evenly provided with a plurality of through holes 21 penetrating the support plate 2. The upper surface of the support plate 2 is also symmetrically provided with two first handles 22. The support blocks 17 support the support plate 2. The two first handles 22 facilitate lifting and removing the support plate 2.

[0029] A bottom plate 23 is movably mounted on the inner bottom surface of the liquid barrel 1, and a plurality of electromagnets 24 are arranged on the bottom plate 23. A second handle 25 is also symmetrically arranged on the upper surface of the bottom plate 23. When the electromagnet 24 works, it can absorb the metal elemental impurities in the coolant to ensure that the coolant above the support plate 2 is relatively clean.

[0030] It also includes a first clamping ring 15 and a second clamping ring 16. Multiple first clamping rings 15 are installed on the surface of the liquid barrel 1 by bolts. The vertical part of the liquid inlet pipe 14 passes through the first clamping ring 15. Two second clamping rings 16 are installed on the upper surface of the liquid pump 13 by bolts. The horizontal part of the liquid inlet pipe 14 passes through the second clamping ring 16. The first clamping ring 15 and the second clamping ring 16 fix the liquid inlet pipe 14, so that the liquid inlet pipe 14 is relatively firm.

[0031] The first handle 22 is arranged on both sides of the upper surface of the support plate 2, and the through hole 21 is in a runway circle shape, that is, the through hole 21 has a certain area, so that metal single substance magazines can pass through the through hole 21 smoothly and the through hole 21 is not easily blocked.

[0032] A plurality of first clamping rings 15 are installed on the surface of the liquid barrel 1 at equal intervals from bottom to top, and the inner surfaces of the first clamping rings 15 and the inner surfaces of the second clamping rings 16 are both in contact with the surface of the liquid inlet pipe 14 .

[0033] The inner bottom surface of the liquid barrel 1 is provided with a plurality of insertion holes, and the lower surface of the bottom plate 23 is provided with a plurality of insertion posts, which are inserted into the insertion holes, so that the bottom plate 23 is installed in a relatively fixed position on the inner bottom surface of the liquid barrel 1.

[0034] The second handle 25 is provided on both sides of the upper surface of the support plate 2, and a plurality of electromagnets 24 are evenly distributed on the upper surface of the bottom plate 23; the first handle 22 and the second handle 25 are both in an "n" shape, which is convenient for lifting.

[0035] In summary: the cooling liquid for quenching is poured into the liquid barrel 1, the liquid pump 13 works, the cooling liquid flows out from the liquid outlet pipe 11, enters the filter 12, and then flows back to the liquid barrel 1 through the liquid inlet pipe 14, so that the cooling liquid realizes a circulation flow;

[0036] During quenching, a metal piece in a high-temperature state is placed in the coolant in the liquid barrel 1 for quenching. During the quenching process, impurities and debris dropped by the metal piece remain in the coolant. The electromagnet 24 can absorb the metal impurities in the elemental state, thereby preventing the impurities from remaining in the upper layer of the coolant. When one metal piece is quenched and another metal piece is placed, the impurities will not contact the quenched metal piece, thereby ensuring the quenching quality of the metal piece.

[0037] As the cooling liquid circulates, impurities in ionic state can be adsorbed by the filter 12 when passing through the filter 12, so that the impurities in ionic state will not come into contact with other quenched metal parts; through adsorption and filtration, the cooling liquid above the support plate 2 can be kept relatively clean, so that when the metal parts are quenched on the support plate 2, they can come into contact with relatively clean cooling liquid, and the quenching effect is better.

[0038] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A heat treatment and quenching equipment for metal parts, characterized in that: The liquid pump (13) comprises a liquid barrel (1), a liquid pump (13), a liquid inlet pipe (14), a filter (12) and a support plate (2); a liquid outlet pipe (11) is provided below the surface of the liquid barrel (1); and the liquid pump (13) is located outside the liquid barrel (1) and faces the liquid outlet pipe (11); The inlet of the filter (12) is threadedly connected to the mouth of the liquid outlet pipe (11), the outlet of the filter (12) is threadedly connected to the inlet of the liquid pump (13), one end of the liquid inlet pipe (14) is threadedly connected to the outlet of the liquid pump (13), and the other end faces the mouth of the liquid barrel (1), and valves (121) are provided on the inlet and outlet of the filter (12); The inner wall of the liquid barrel (1) is provided with four support blocks (17), the four support blocks (17) are located on the same horizontal plane, and the four support blocks (17) are arranged in a circular shape at equal intervals on the inner wall of the liquid barrel (1). The support plate (2) is placed on the support blocks (17), and the upper surface of the support plate (2) is evenly provided with a plurality of through holes (21) penetrating the support plate (2). The upper surface of the support plate (2) is also symmetrically provided with two first handles (22); A bottom plate (23) is movably mounted on the inner bottom surface of the liquid barrel (1), a plurality of electromagnets (24) are arranged on the bottom plate (23), and a second handle (25) is symmetrically arranged on the upper surface of the bottom plate (23).

2. The heat treatment and quenching equipment for metal parts according to claim 1, characterized in that: It also includes a first clamping ring (15) and a second clamping ring (16), wherein a plurality of the first clamping rings (15) are mounted on the surface of the liquid barrel (1) by means of bolts, and the vertical portion of the liquid inlet pipe (14) passes through the first clamping ring (15); and two of the second clamping rings (16) are mounted on the upper surface of the liquid pump (13) by means of bolts, and the horizontal portion of the liquid inlet pipe (14) passes through the second clamping ring (16).

3. The heat treatment and quenching equipment for metal parts according to claim 1, characterized in that: The first handle (22) is arranged on both sides of the upper surface of the support plate (2), and the through hole (21) is in the shape of a runway circle.

4. The heat treatment and quenching equipment for metal parts according to claim 2, characterized in that: A plurality of the first clamping rings (15) are installed on the surface of the liquid barrel (1) at equal intervals from bottom to top, and the inner surface of the first clamping ring (15) and the inner surface of the second clamping ring (16) are both in contact with the surface of the liquid inlet pipe (14).

5. The heat treatment and quenching equipment for metal parts according to claim 1, characterized in that: The inner bottom surface of the liquid barrel (1) is provided with a plurality of insertion holes, and the lower surface of the bottom plate (23) is provided with a plurality of insertion posts, and the insertion posts are inserted into the insertion holes.

6. The heat treatment and quenching equipment for metal parts according to claim 1, characterized in that: The second handle (25) is arranged on both sides of the upper surface of the support plate (2), and the plurality of electromagnets (24) are evenly distributed on the upper surface of the bottom plate (23).

7. The heat treatment and quenching equipment for metal parts according to claim 1, characterized in that: The first handle (22) and the second handle (25) are both in an "n" shape.