Discharging mechanism for continuous textile dyeing machine

The feed transfer roller and cleaning roller system driven by the motor solve the problems of fabric wrinkles and residual silk threads, ensuring uniformity of printing and dyeing and fabric quality, and is suitable for continuous printing and dyeing machines for textiles.

CN223189400UActive Publication Date: 2025-08-05JIANGSU DONGGUAN TEXTILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422436843.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-05
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

The existing material discharge mechanism for continuous textile printing and dyeing machines is difficult to effectively remove wrinkles and residual silk threads on the surface of the fabric, resulting in uneven printing and dyeing and damage to the fabric.

Method used

The motor-driven feed transfer drum and cleaning drum are used to match the transmission wheel system to flatten the fabric wrinkles and clean the remaining wires. At the same time, the printing and dyeing time is controlled by adjusting the drum position to ensure uniform stretching of the fabric and reduce tension.

Benefits of technology

It realizes uniformity of printing and dyeing and high-quality output of fabrics, reduces the risks of uneven color and fabric breakage, and meets different production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an emptying mechanism for a continuous textile dyeing machine, which relates to the technical field of emptying mechanisms and comprises a dyeing pool, a feeding component is arranged on the outer wall of the dyeing pool, and the feeding component comprises a feeding frame connected with one side of the dyeing pool; the motor is used for driving the feeding conveying rollers to rotate, the feeding conveying rollers rotate to drive cloth to enter the printing and dyeing pool, the two feeding conveying rollers can flatten wrinkles of the cloth in the feeding process to ensure printing and dyeing uniformity, meanwhile, the multiple transmission wheels and the multiple belts are matched for transmission, the feeding cleaning roller above rotates clockwise, and the cloth is cleaned. The feeding cleaning roller on the lower portion rotates anticlockwise, residual silk threads on cloth are cleaned in the same direction, the cloth is stretched back during cleaning, certain friction force and drawing force are generated, the cloth can be evenly stretched in the feeding process through the drawing force, and therefore the tension of the cloth is reduced, and the cloth is prevented from being broken.
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Description

Technical Field

[0001] The utility model relates to the technical field of unloading mechanisms, in particular to a unloading mechanism for a continuous printing and dyeing machine for textiles. Background Art

[0002] In the current textile industry, textile printing and dyeing is a key link. In the continuous printing and dyeing process, the performance of the unwinding mechanism directly affects the quality and efficiency of printing and dyeing.

[0003] In the existing technology, the unloading mechanism of the continuous printing and dyeing machine for textiles usually has the following problems: when feeding, there may be wrinkles on the surface of the fabric and residual silk threads during production. The wrinkled fabric will cause uneven color during the printing and dyeing process. The wrinkles may also cause tension and stress to damage the fabric. The residual silk threads may interfere with the contact between the fabric and the dye, resulting in uneven printing and dyeing, color deviation or defects. The existing unloading mechanism makes it difficult to use a motor to deal with the wrinkles and residual silk threads of the fabric during feeding. Utility Model Content

[0004] The purpose of the utility model is to provide a material unloading mechanism for a continuous textile printing and dyeing machine, so as to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the utility model provides a discharge mechanism for a continuous printing and dyeing machine for textiles, including a printing and dyeing pool, a feeding assembly is provided on the outer wall of the printing and dyeing pool, the feeding assembly includes a feeding rack connected to one side of the printing and dyeing pool, and the two opposite sides of the feeding racks are rotatably connected to a feed transmission roller and a feed cleaning roller. One side of the feeding rack is provided with a motor support, a motor, a feed transmission wheel, a first transmission belt, a second transmission belt, a first transmission wheel, a reversing transmission belt and a second transmission wheel. A discharging rack is installed on the side of the printing and dyeing pool away from the feeding rack, and the opposite sides of the two discharging racks are rotatably connected to the discharging transmission roller, and one side of the discharging rack is rotatably connected to the discharging transmission wheel.

[0006] Furthermore, the motor is installed on the top of the motor support, the rotating shaft of the motor is connected to the feed transmission wheel, the feed transmission wheel, the first transmission wheel, and the second transmission wheel are rotatably connected to the feeding rack, and the discharging transmission wheel is rotatably connected to the discharging rack.

[0007] Furthermore, the first transmission belt is connected to the feed transmission wheel and the discharge transmission wheel, the second transmission belt is connected to the feed transmission wheel and the first transmission wheel, and the reversing transmission belt is connected to the first transmission wheel and the second transmission wheel.

[0008] Furthermore, one end of the two feed cleaning rollers is connected to the first transmission wheel and the second transmission wheel, one end of the feed transmission roller is connected to the feed transmission wheel, and one end of the discharge transmission roller is connected to the discharge transmission wheel.

[0009] Furthermore, an auxiliary printing and dyeing component is provided inside the printing and dyeing pool, and the auxiliary printing and dyeing component includes a screw fixing block connected to the top of the printing and dyeing pool, the interior of the screw fixing block is rotatably connected to the left and right rotating screws, the outer walls of the left and right rotating screws are threadedly connected to the adjustment clips, the outer walls of the adjustment clips are rotatably connected to the adjustment roller, one end of the left and right rotating screws is integrally formed with a rotating rod, and the outer wall of the rotating rod is rotatably connected to the adjustment handle.

[0010] Furthermore, the adjusting card is provided with a threaded hole adapted to the left and right screw rods, and the inner wall of the printing and dyeing tank is integrally formed with a roller slot, which can be used to adjust the horizontal movement of the roller.

[0011] Furthermore, an adjustment grip is provided at one end of the adjustment handle, and anti-slip particles are integrally formed on the outer wall of the adjustment grip.

[0012] Furthermore, a slope is integrally formed on the inner wall of the printing and dyeing pool, and a conveying roller is rotatably connected to the inner wall of the printing and dyeing pool.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The motor drives the feed conveyor roller to rotate, and the feed conveyor roller rotates to drive the fabric into the printing and dyeing pool. The two feed conveyor rollers can flatten the wrinkles of the fabric during feeding to ensure the uniformity of printing and dyeing. At the same time, multiple drive wheels and multiple belts cooperate to drive, so that the upper feed cleaning roller rotates clockwise and the lower feed cleaning roller rotates counterclockwise, cleaning the residual silk threads on the fabric in the same direction. While cleaning, the fabric is stretched back to generate a certain amount of friction and tensile force. This tensile force can make the fabric evenly stretched during the feeding process, thereby reducing the tension of the fabric and preventing the fabric from breaking.

[0015] 2. By adjusting the position of the two adjustment rollers by adjusting the handle, the contact time between the fabric and the dye during printing and dyeing can be controlled. The closer the distance between the two adjustment rollers, the shorter the printing and dyeing time of the fabric; the farther the distance between the two adjustment rollers, the longer the printing and dyeing time of the fabric, which can meet different production needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a material unloading mechanism for a continuous textile printing and dyeing machine according to the present invention;

[0017] Figure 2This is a schematic structural diagram of a feeding assembly in a feeding mechanism for a continuous textile printing and dyeing machine according to the present invention;

[0018] Figure 3 This is a schematic structural diagram of an auxiliary printing and dyeing component in a material unloading mechanism for a continuous textile printing and dyeing machine according to the present invention;

[0019] Figure 4 The utility model is a schematic diagram of the structure of a roller slot in a material discharge mechanism for a continuous printing and dyeing machine for textiles.

[0020] In the picture:

[0021] 1. Printing and dyeing pool;

[0022] 2. Feeding assembly; 201. Feeding rack; 202. Motor support; 203. Motor; 204. Feeding drive wheel; 205. First drive belt; 206. Second drive belt; 207. First drive wheel; 208. Reverse drive belt; 209. Second drive wheel; 210. Feeding conveyor roller; 211. Feeding cleaning roller; 212. Discharging drive wheel; 213. Discharging rack; 214. Discharging conveyor roller;

[0023] 3. Auxiliary printing and dyeing components; 301. Screw fixing block; 302. Left and right rotating screw; 303. Adjustment clamp; 304. Rotating rod; 305. Adjustment handle; 306. Adjustment roller; 307. Roller slot;

[0024] 4. Slope; 5. Conveyor roller; 6. Adjustment handle. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Example 1

[0027] Depend on Figure 1-Figure 4 The utility model provides a material discharging mechanism for a continuous printing and dyeing machine for textiles.

[0028] Specifically, by Figure 1-Figure 2It is given, including a printing and dyeing pool 1, the outer wall of the printing and dyeing pool 1 is provided with a feeding assembly 2, the feeding assembly 2 includes a feeding rack 201 connected to one side of the printing and dyeing pool 1, the two feeding racks 201 are rotatably connected to the opposite side of the feeding transmission roller 210 and the feeding cleaning roller 211, one side of the feeding rack 201 is provided with a motor support 202, a motor 203, a feeding transmission wheel 204, a first transmission belt 205, a second transmission belt 206, a first transmission wheel 207, a reversing transmission belt 208 and a second transmission wheel 209, a discharging rack 213 is installed on the side of the printing and dyeing pool 1 away from the feeding rack 201, the two discharging racks 213 are rotatably connected to the discharging transmission roller 214 on the opposite side, and one side of the discharging rack 213 is rotatably connected to the discharging transmission wheel 212;

[0029] The motor 203 is mounted on the top of the motor support 202. The rotating shaft of the motor 203 is connected to the feed transmission wheel 204. The feed transmission wheel 204, the first transmission wheel 207, and the second transmission wheel 209 are rotatably connected to the feeding rack 201. The discharge transmission wheel 212 is rotatably connected to the discharge rack 213.

[0030] The first transmission belt 205 is in transmission connection with the feed transmission wheel 204 and the discharge transmission wheel 212, the second transmission belt 206 is in transmission connection with the feed transmission wheel 204 and the first transmission wheel 207, and the reverse transmission belt 208 is in transmission connection with the first transmission wheel 207 and the second transmission wheel 209;

[0031] One end of the two feeding cleaning rollers 211 is connected to the first transmission wheel 207 and the second transmission wheel 209, one end of the feeding transmission roller 210 is connected to the feeding transmission wheel 204, and one end of the discharging transmission roller 214 is connected to the discharging transmission wheel 212;

[0032] The motor 203 drives the feeding transmission wheel 204 to rotate clockwise, and the feeding transmission wheel 204 drives the feeding transmission roller 210 connected thereto to rotate. The feeding transmission roller 210 rotates clockwise, driving the cloth into the printing and dyeing pool 1. The two feeding transmission rollers 210 can flatten the wrinkles of the cloth when feeding. Wrinkled cloth will cause uneven color during the printing and dyeing process. Flattening the cloth by the two feeding transmission rollers 210 can ensure the uniformity of printing and dyeing. The flat cloth helps to reduce the tension and stress caused by wrinkles and reduce the risk of cloth damage, which can improve the quality of the cloth and reduce the defective rate. The outer wall of the feeding cleaning roller 211 is provided with cleaning cotton, which is driven by the feeding transmission wheel 204, the second transmission belt 206, the first transmission wheel 207, the reversing transmission belt 208 and the second transmission wheel 209. The drum 211 rotates clockwise, and the feeding cleaning roller 211 below rotates counterclockwise to clean the residual silk threads on the cloth in the same direction. The silk threads may interfere with the contact between the cloth and the dye, resulting in uneven printing and dyeing, color deviation or defects. Especially in fine printing and dyeing patterns or when high precision is required, the presence of silk threads may affect the printing and dyeing effect. At the same time, because the rotation direction of the feeding cleaning roller 211 is opposite to the forward direction of the cloth, the cloth is stretched back, generating a certain friction and tensile force. This tensile force can make the cloth evenly stretched during the feeding process, thereby reducing or eliminating the tension of the cloth to prevent the cloth from breaking. The rotating feeding transmission wheel 204 is driven by the first transmission belt 205 to rotate the discharging transmission wheel 212, and the discharging transmission wheel 212 drives the discharging transmission roller 214 to rotate clockwise to transport the printed and dyed cloth.

[0033] Example 2

[0034] On the basis of the first embodiment, further, as a specific implementation of the present utility model, the present utility model provides a material discharge mechanism for a continuous printing and dyeing machine for textiles.

[0035] Specifically, Figure 3-Figure 4 It is given that an auxiliary printing and dyeing component 3 is provided inside the printing and dyeing pool 1. The auxiliary printing and dyeing component 3 includes a screw fixing block 301 connected to the top of the printing and dyeing pool 1. The screw fixing block 301 is rotatably connected to the left and right rotating screws 302. The outer walls of the left and right rotating screws 302 are threadedly connected to adjustment clamps 303. The outer wall of the adjustment clamp 303 is rotatably connected to an adjustment roller 306. One end of the left and right rotating screws 302 is integrally formed with a rotating rod 304. The outer wall of the rotating rod 304 is rotatably connected to an adjustment handle 305.

[0036] The adjusting clamp 303 is provided with threaded holes adapted to the left and right screw rods 302 , and the inner wall of the printing and dyeing tank 1 is integrally formed with a roller slot 307 , which can be used to adjust the horizontal movement of the roller 306 ;

[0037] An adjustment grip 6 is provided at one end of the adjustment handle 305, and the outer wall of the adjustment grip 6 is integrally formed with anti-slip particles;

[0038] The inner wall of the printing and dyeing pool 1 is integrally formed with a slope 4, and the inner wall of the printing and dyeing pool 1 is rotatably connected to a conveying roller 5;

[0039] By adjusting the position of the two adjusting rollers 306 by adjusting the handle 305, the contact time between the fabric and the dye during printing and dyeing can be controlled. The closer the distance between the two adjusting rollers 306 is, the shorter the printing and dyeing time of the fabric is; the farther the distance between the two adjusting rollers 306 is, the longer the printing and dyeing time of the fabric is. This can meet different production needs. When the fabric is taut and may break, the printing and dyeing machine can be kept running. By adjusting the two adjusting rollers 306, the tension of the fabric is reduced, thereby reducing fabric waste.

[0040] The anti-slip particles on the adjustment handle 6 increase the friction between the hand and the adjustment handle 6, making the grip more secure. When the grip is stable, the hand muscles do not need to exert excessive force to maintain the grip, thereby reducing hand fatigue.

[0041] The conveying roller 5 is higher than the printing and dyeing pool 1. By the conveying roller 5 being higher than the printing and dyeing pool 1, the contact between the cloth and the printing and dyeing pool 1 is avoided during the conveying process of the cloth.

[0042] Working principle:

[0043] The motor 203 drives the feeding transmission wheel 204 to rotate clockwise, and the feeding transmission wheel 204 drives the feeding transmission roller 210 connected thereto to rotate. The feeding transmission roller 210 rotates clockwise, driving the cloth into the printing and dyeing pool 1. The two feeding transmission rollers 210 can flatten the wrinkles of the cloth when feeding. Wrinkled cloth will cause uneven color during the printing and dyeing process. Flattening the cloth by the two feeding transmission rollers 210 can ensure the uniformity of printing and dyeing. The flat cloth helps to reduce the tension and stress caused by wrinkles and reduce the risk of cloth damage, which can improve the quality of the cloth and reduce the defective rate. The outer wall of the feeding cleaning roller 211 is provided with cleaning cotton, which is driven by the feeding transmission wheel 204, the second transmission belt 206, the first transmission wheel 207, the reversing transmission belt 208 and the second transmission wheel 209. The drum 211 rotates clockwise, and the feeding cleaning roller 211 below rotates counterclockwise to clean the residual silk threads on the cloth in the same direction. The silk threads may interfere with the contact between the cloth and the dye, resulting in uneven printing and dyeing, color deviation or defects. Especially in fine printing and dyeing patterns or when high precision is required, the presence of silk threads may affect the printing and dyeing effect. At the same time, because the rotation direction of the feeding cleaning roller 211 is opposite to the forward direction of the cloth, the cloth is stretched back, generating a certain friction and tensile force. This tensile force can make the cloth evenly stretched during the feeding process, thereby reducing or eliminating the tension of the cloth to prevent the cloth from breaking. The rotating feeding transmission wheel 204 is driven by the first transmission belt 205 to rotate the discharging transmission wheel 212, and the discharging transmission wheel 212 drives the discharging transmission roller 214 to rotate clockwise to transport the printed and dyed cloth.

[0044] By adjusting the positions of the two adjusting rollers 306 through the adjusting handle 305, the contact time between the cloth and the dye during printing and dyeing can be controlled. The closer the distance between the two adjusting rollers 306 is, the shorter the printing and dyeing time of the cloth, and the farther the distance between the two adjusting rollers 306 is, the longer the printing and dyeing time of the cloth. Different production needs can be met. When the cloth is taut and may break, the printing and dyeing machine can be kept from stopping. By adjusting the two adjusting rollers 306, the tension of the cloth can be reduced, thereby reducing cloth waste. The friction between the human hand and the adjusting handle 6 is increased by providing an adjusting handle 6 with anti-slip particles, making the grip more firm. When the grip is stable, the hand muscles do not need to exert excessive force to maintain the grip, thereby reducing hand fatigue. The conveying roller 5 is higher than the printing and dyeing pool 1. By the conveying roller 5 being higher than the printing and dyeing pool 1, the contact between the cloth and the printing and dyeing pool 1 during the conveying of the cloth is avoided.

Claims

1. A material discharging mechanism for a continuous textile printing and dyeing machine, comprising a printing and dyeing tank (1), characterized in that: The outer wall of the printing and dyeing pool (1) is provided with a feeding assembly (2), the feeding assembly (2) comprises a feeding rack (201) connected to one side of the printing and dyeing pool (1), two opposite sides of the feeding racks (201) are rotatably connected to a feeding transmission roller (210) and a feeding cleaning roller (211), one side of the feeding rack (201) is provided with a motor support (202), a motor (203), a feeding transmission wheel (204), a first transmission belt (205), a second transmission belt (206), a first transmission wheel (207), a reversing transmission belt (208) and a second transmission wheel (209), a discharging rack (213) is installed on the side of the printing and dyeing pool (1) away from the feeding rack (201), the opposite sides of the two discharging racks (213) are rotatably connected to a discharging transmission roller (214), and one side of the discharging rack (213) is rotatably connected to a discharging transmission wheel (212).

2. The unloading mechanism for a continuous textile printing and dyeing machine according to claim 1, characterized in that: The motor (203) is installed on the top of the motor support (202), the rotating shaft of the motor (203) is connected to the feed transmission wheel (204), the feed transmission wheel (204), the first transmission wheel (207), and the second transmission wheel (209) are rotationally connected to the feeding rack (201), and the discharging transmission wheel (212) is rotationally connected to the discharging rack (213).

3. The unloading mechanism for a continuous textile printing and dyeing machine according to claim 2, characterized in that: The first transmission belt (205) is in transmission connection with the feed transmission wheel (204) and the discharge transmission wheel (212); the second transmission belt (206) is in transmission connection with the feed transmission wheel (204) and the first transmission wheel (207); and the reversing transmission belt (208) is in transmission connection with the first transmission wheel (207) and the second transmission wheel (209).

4. The unloading mechanism for a continuous textile printing and dyeing machine according to claim 3, characterized in that: One end of the two feeding cleaning rollers (211) is connected to the first transmission wheel (207) and the second transmission wheel (209), one end of the feeding transmission roller (210) is connected to the feeding transmission wheel (204), and one end of the discharging transmission roller (214) is connected to the discharging transmission wheel (212).

5. The unloading mechanism for a continuous textile printing and dyeing machine according to claim 4, characterized in that: An auxiliary printing and dyeing assembly (3) is provided inside the printing and dyeing pool (1), and the auxiliary printing and dyeing assembly (3) comprises a screw fixing block (301) connected to the top of the printing and dyeing pool (1), the screw fixing block (301) is rotatably connected to a left and right rotating screw rod (302), the outer wall of the left and right rotating screw rod (302) is threadedly connected to an adjustment clamp (303), the outer wall of the adjustment clamp (303) is rotatably connected to an adjustment roller (306), one end of the left and right rotating screw rod (302) is integrally formed with a rotating rod (304), and the outer wall of the rotating rod (304) is rotatably connected to an adjustment handle (305).

6. The unloading mechanism for a continuous textile printing and dyeing machine according to claim 5, characterized in that: The adjusting clamp (303) is provided with threaded holes adapted to the left and right screw rods (302); the inner wall of the printing and dyeing pool (1) is integrally formed with a roller slot (307); the roller slot (307) allows the adjusting roller (306) to move horizontally.

7. A material unloading mechanism for a continuous textile printing and dyeing machine according to claim 6, characterized in that: An adjusting grip (6) is provided at one end of the adjusting handle (305), and anti-slip particles are integrally formed on the outer wall of the adjusting grip (6).

8. The unloading mechanism for a continuous textile printing and dyeing machine according to claim 7, characterized in that: The inner wall of the printing and dyeing pool (1) is integrally formed with a slope (4), and the inner wall of the printing and dyeing pool (1) is rotatably connected to a conveying roller (5).