Sealant pouring device for road maintenance

Through the design of adaptive and pretreatment mechanism, the problem of poor contact and foreign matter in the sealant infusion device on the undulating road surface is solved, and automated uniform infusion and continuous construction are achieved.

CN223189555UActive Publication Date: 2025-08-05XINXIANG JIANTONG BRIDGE MATERIAL EQUIP CO LTD
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Patent Information

Application Number
CN202422512768.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-08-05
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

The existing road maintenance sealant infusion device cannot maintain close contact when facing the undulating road surface, resulting in uneven infusion, reducing adhesion from foreign matters, and manual feeding affects construction continuity.

Method used

A sealant filling device including an adaptive mechanism, a pretreatment mechanism and a filling mechanism is designed, and adaptive adjustment is achieved using springs, support frames, main wheels and limit blocks. It is equipped with a blower and a cleaning motor to remove foreign matter, and automatically feed through a suction plate, a telescopic tube, a conveying pump and a nozzle.

Benefits of technology

It realizes automatic adjustment of contact on undulating road surfaces, remove foreign matters, ensure uniform filling of sealant, reduce manual operation, and improve construction continuity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The sealant pouring device for road maintenance comprises a main body, a self-adaptive mechanism, a pretreatment mechanism and a pouring mechanism, the self-adaptive mechanism comprises a spring, a supporting frame, a main wheel and a limiting block, and the pretreatment mechanism comprises an air blower, a clearing motor, a belt, a driving shaft, a driven shaft and a dustproof plate. The pouring mechanism comprises a material suction plate, a telescopic pipe, a conveying pump, a pouring frame and a nozzle, and under the mutual matching action of the mechanisms, the device can enable the glue pouring head to automatically move up and down according to the concave-convex fluctuation condition of a road, so that good contact with a pavement crack is kept; the device is provided with a powerful airflow system to blow out foreign matters in road gaps, the foreign matters in the gaps can be effectively blown out and swept to one side, finally, the device is provided with an automatic feeding system, sealant can be automatically supplemented to a heating kettle or a filling system, and frequent manual operation is not needed.
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Description

Technical Field

[0001] The utility model relates to the technical field of road maintenance, in particular to a sealant pouring device for road maintenance. Background Art

[0002] Sealant injection devices for road maintenance are generally used to fill cracks or joints in roads to prevent moisture penetration and extend the life of the road.

[0003] During use, due to the unevenness of the road surface, the fixed-height injection device cannot maintain close contact with the road surface when encountering cracks of different heights, which will cause uneven sealant injection, and some cracks will be insufficiently filled or even not injected at all.

[0004] Secondly, there are usually dust, sand, dirt and other debris in the cracks. If these foreign objects are not completely removed before pouring, the adhesion of the sealant will be significantly reduced, causing the cracks after pouring to crack again or fail quickly.

[0005] Finally, if the sealant is supplied manually, construction must be interrupted for manual refilling once the supply is insufficient. This operation reduces the continuity of construction and increases the burden on operators. Utility Model Content

[0006] (1) Technical problems solved

[0007] In view of the deficiencies in the prior art, the utility model provides a sealant pouring device for road maintenance.

[0008] (2) Technical solution

[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: A sealant pouring device for road maintenance, comprising a main body, an adaptive mechanism, a pretreatment mechanism and a pouring mechanism, the adaptive mechanism comprising a spring, a support frame, a main wheel and a limit block, the spring being installed inside the main body and the other end of which is fixedly connected to the support frame, the support frame being installed on the main body and slidingly connected to the main body, the main wheel being installed on the support frame and rotatably connected to the support frame, the limit block being arranged on the support frame and sliding inside the main body, the pretreatment mechanism comprising a blower, a cleaning motor, a belt, a driving shaft, a driven shaft and a dustproof plate, the blower being fixedly installed inside the main body, the cleaning motor being fixedly installed inside the main body, the two ends of the belt being respectively installed on the driving shaft and the driven shaft, one end of the driving shaft being fixedly connected to the output end of the cleaning motor, and the dustproof plate being fixedly installed on the bottom of the main body.

[0010] Preferably, the perfusion mechanism includes a suction plate, a telescopic tube, a delivery pump, a perfusion frame and a nozzle, the suction plate is fixedly installed inside the main body, the telescopic tube is fixedly installed on the delivery pump, one end of the suction plate is fixedly connected to the delivery pump, the delivery pump is fixedly installed inside the main body, the other end of the telescopic tube is fixedly connected to the perfusion frame, and the nozzle is arranged at the bottom of the perfusion frame.

[0011] It is further preferred that a door panel and a universal wheel are installed on the main body, the door panel is installed on the top of the main body and is rotatably connected to the main body, and the universal wheel is installed on the bottom of the main body to facilitate the operation of the entire device.

[0012] It is further preferred that a material storage trough is provided inside the main body, the material suction plate is installed in the material storage trough, a material delivery pipe is provided on the material suction plate, and one end of the material delivery pipe is fixedly connected to the delivery pump to facilitate the operation of the perfusion mechanism.

[0013] It is further preferred that a sealing gasket is installed inside the material storage trough, and the sealing gasket is fixedly connected to the material delivery pipe. A secondary wheel is installed at the bottom of the filling frame, and the secondary wheel is rotatably connected to the filling frame to facilitate the mutual cooperation between the filling mechanism and the adaptive mechanism.

[0014] It is further preferred that a cleaning disc and a placement groove are respectively provided on the driving shaft and the driven shaft, the cleaning disc is arranged at the bottom of the driving shaft and the driven shaft, and the belt is installed in the placement groove to facilitate the operation of the pretreatment mechanism.

[0015] It is further preferred that a limiting slide groove and a vent hole are provided on the main body, the limiting block slides in the limiting slide groove, and the blower is installed at one end of the vent hole to facilitate the operation of the entire device.

[0016] It is further preferred that a fixed base is installed inside the main body, a roller is installed inside the fixed base, and a rotating plate is provided at one end of the driven shaft. The rotating plate rotates inside the fixed base and is slidingly connected to the roller, so that the rotation of the driven shaft is more stable.

[0017] (3) Beneficial effects

[0018] Compared with the prior art, the present invention provides a sealant pouring device for road maintenance, which has the following beneficial effects:

[0019] In the utility model, an adaptive mechanism is provided. Under the mutual cooperation of components such as springs, support frames, main wheels and limit blocks, the device can automatically move the glue filling head up and down according to the unevenness of the road to maintain good contact with the cracks in the road surface.

[0020] In the utility model, a pre-treatment mechanism is provided. Under the mutual cooperation of components such as the blower, the cleaning motor, the belt, the driving shaft, the driven shaft and the dustproof plate, the device is equipped with a strong airflow system to blow out foreign matter in the road gaps, and can effectively blow foreign matter out of the cracks and sweep them aside.

[0021] In the utility model, a filling mechanism is provided. Under the mutual cooperation of components such as the suction plate, the telescopic tube, the delivery pump, the filling frame and the nozzle, the device is equipped with an automatic feeding system, which can automatically replenish the sealant to the heating kettle or the filling system without frequent manual operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of a sealant pouring device for road maintenance in the utility model;

[0023] Figure 2 This is a schematic diagram of the overall structure of the perfusion mechanism in the utility model;

[0024] Figure 3 This is a cross-sectional view of the internal structure of the main body of the present utility model;

[0025] Figure 4 This is an exploded view of the pre-processing mechanism in the present utility model;

[0026] Figure 5 This is an exploded view of the perfusion mechanism in the present invention.

[0027] In the figure: 1. Main body; 2. Spring; 3. Support frame; 4. Main wheel; 5. Limit block; 6. Blower; 7. Cleaning motor; 8. Belt; 9. Driving shaft; 10. Driven shaft; 11. Dustproof plate; 12. Suction plate; 13. Telescopic tube; 14. Delivery pump; 15. Pouring rack; 16. Nozzle; 17. Door panel; 18. Universal wheel; 19. Storage trough; 20. Delivery pipe; 21. Sealing pad; 22. Auxiliary wheel; 23. Cleaning disc; 24. Placement slot; 25. Limit slide; 26. Vent; 27. Fixed base; 28. Roller; 29. Rotating plate. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Example 1:

[0030] See also Figure 1-Figure 5, a sealant pouring device for road maintenance, including a main body 1, an adaptive mechanism, a pretreatment mechanism and a pouring mechanism. The adaptive mechanism includes a spring 2, a support frame 3, a main wheel 4 and a limit block 5. The spring 2 is installed inside the main body 1 and the other end is fixedly connected to the support frame 3. The support frame 3 is installed on the main body 1 and is slidably connected to the main body 1. The main wheel 4 is installed on the support frame 3 and is rotatably connected to the support frame 3. The limit block 5 is arranged on the support frame 3 and slides inside the main body 1. The pretreatment mechanism includes a blower 6, a cleaning motor 7, a belt 8, a driving shaft 9, a driven shaft 10 and a dustproof plate 11. The blower 6 is fixedly installed inside the main body 1, the cleaning motor 7 is fixedly installed inside the main body 1, two ends of the belt 8 are respectively installed on the driving shaft 9 and the driven shaft 10, one end of the driving shaft 9 is fixedly connected to the output end of the cleaning motor 7, and the dustproof plate 11 is fixedly installed at the bottom of the main body 1.

[0031] In this embodiment, the adaptive mechanism includes a spring 2, a support frame 3, a main wheel 4 and a limit block 5. When in use, the operator pushes the main body 1, the universal wheel 18 rotates, and the main body 1 starts to move. When repairing the road, the main wheel 4 is in contact with the ground. When the ground begins to fluctuate, the main wheel 4 is subjected to force and begins to squeeze the support frame 3. At this time, the support frame 3 slides inside the main body 1 and squeezes the spring 2, and the limit block 5 on the support frame 3 slides in the limit slide groove 25, so that the perfusion mechanism can adapt to the ups and downs of the ground and will not be damaged.

[0032] In this embodiment, the pretreatment mechanism includes a blower 6, a cleaning motor 7, a belt 8, a driving shaft 9, a driven shaft 10 and a dustproof plate 11. When in use, the blower 6 is running and absorbs external air through the vent 26 on the main body 1, and then directly sprays air to the road gap that needs to be repaired to blow out the debris inside the road gap. Then the cleaning motor 7 is running, driving the driving shaft 9 to rotate, so that the belt 8 installed in the placement groove 24 of the driving shaft 9 starts to rotate, and drives the driven shaft 10 to be fixed. The base 27 rotates, and when the driven shaft 10 rotates, the rotating plate 29 rotates in the fixed base 27 and is slidably connected with the roller 28, thereby reducing the friction when the driven shaft 10 rotates. While the driving shaft 9 and the driven shaft 10 rotate, the cleaning disc 23 at the bottom cleans the debris blown out on the road, and the dustproof plate 11 installed at the bottom of the main body 1 can block the dust raised on the road, preventing the dust from floating out from the bottom of the main body 1 to block the operator's sight or affect the filling of road cracks.

[0033] In this embodiment, the filling mechanism includes a suction plate 12, a telescopic tube 13, a delivery pump 14, a filling frame 15 and a nozzle 16. When in use, the door panel 17 is opened and the rubber is poured into the storage tank 19 of the main body 1. When the storage tank 19 is filled with the rubber, the door panel 17 is closed and the delivery pump 14 starts to operate. The suction plate 12 can absorb the rubber and transfer it to the delivery pump 14 on the delivery plate of the suction plate 12. When the delivery pump 14 is running, the sealing gasket 21 installed on the delivery pipe 20 blocks the delivery pipe 20, and the rubber entering the delivery pump 14 is transferred by the delivery pump 14 to the telescopic tube 13 and sprayed onto the road gap through the nozzle 16 on the filling frame 15. When the main body 1 moves, the secondary wheel 22 on the filling frame 15 also cooperates with the support frame 3 to slide.

[0034] Example 2:

[0035] In summary, when in use, the operator pushes the main body 1, the universal wheel 18 rotates, and the main body 1 starts to move. When repairing the road, the main wheel 4 is in contact with the ground. When the ground begins to fluctuate, the main wheel 4 is subjected to force and begins to squeeze the support frame 3. At this time, the support frame 3 slides inside the main body 1 and squeezes the spring 2, and the limit block 5 on the support frame 3 slides in the limit slide groove 25, so that the filling mechanism can adapt to the fluctuation of the ground and will not be damaged. Before filling the road gap with glue, open the door at this time. The door 17 is opened, and the rubber is poured into the material storage tank 19 of the main body 1. When the rubber is poured into the material storage tank 19, the door 17 is closed, and the delivery pump 14 starts to operate, and the suction plate 12 can absorb the rubber and transmit it to the delivery pump 14 on the delivery pipe 20 of the suction plate 12. When the delivery pump 14 is running, the sealing gasket 21 installed on the delivery pipe 20 blocks the delivery pipe 20, and the rubber entering the delivery pump 14 is transferred to the telescopic tube 13 by the delivery pump 14, and the rubber is discharged through the delivery pump 14. The nozzle 16 on the injection frame 15 sprays the glue onto the road gap, and when the main body 1 moves, the auxiliary wheel 22 on the injection frame 15 also slides with the support frame 3. Before the road gap is repaired, the blower 6 runs and absorbs the outside air through the vent 26 on the main body 1, and then directly sprays the road gap to be repaired to blow out the debris inside the road gap. Then the cleaning motor 7 runs, driving the driving shaft 9 to rotate, so that the belt 8 installed in the placement groove 24 of the driving shaft 9 starts to rotate, and drives the driven shaft 10 The rotating plate 29 rotates in the fixed base 27. When the driven shaft 10 rotates, the rotating plate 29 rotates in the fixed base 27 and is slidably connected to the roller 28, thereby reducing the friction when the driven shaft 10 rotates. While the driving shaft 9 and the driven shaft 10 rotate, the cleaning disc 23 at the bottom cleans the debris blown off the road, and the dust plate 11 installed at the bottom of the main body 1 can block the dust raised on the road, preventing the dust from floating out from the bottom of the main body 1 and blocking the operator's vision or affecting the filling of road cracks. (The driving shaft 9 and the driven shaft 10 in this device rotate in the same direction, so that foreign objects can be pushed to one side, and foreign objects (stones) will not be bounced off due to reverse rotation, thereby affecting road repair.)

[0036] In all the schemes mentioned above, the connection between the two components can be selected according to actual conditions by welding, bolt and nut connection, bolt or screw connection or other well-known connection methods, which will not be listed here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A sealant injection device for road maintenance, comprising a main body (1), an adaptive mechanism, a pretreatment mechanism and an injection mechanism, characterized in that: The adaptive mechanism comprises a spring (2), a support frame (3), a main wheel (4) and a limit block (5); the spring (2) is mounted inside the main body (1) and the other end of the spring is fixedly connected to the support frame (3); the support frame (3) is mounted on the main body (1) and is slidably connected to the main body (1); the main wheel (4) is mounted on the support frame (3) and is rotatably connected to the support frame (3); the limit block (5) is arranged on the support frame (3) and slides inside the main body (1); the pretreatment mechanism comprises a blower (6), a cleaning motor (7), a belt (8), a driving shaft (9), a driven shaft (10) and a dustproof plate (11); the blower (6) is fixedly mounted inside the main body (1); the cleaning motor (7) is fixedly mounted inside the main body (1); the two ends of the belt (8) are respectively mounted on the driving shaft (9) and the driven shaft (10); one end of the driving shaft (9) is fixedly connected to the output end of the cleaning motor (7); and the dustproof plate (11) is fixedly mounted at the bottom of the main body (1).

2. A sealant pouring device for road maintenance according to claim 1, characterized in that: The pouring mechanism comprises a suction plate (12), a telescopic tube (13), a delivery pump (14), a pouring frame (15) and a nozzle (16); the suction plate (12) is fixedly mounted inside the main body (1); the telescopic tube (13) is fixedly mounted on the delivery pump (14); one end of the suction plate (12) is fixedly connected to the delivery pump (14); the delivery pump (14) is fixedly mounted inside the main body (1); the other end of the telescopic tube (13) is fixedly connected to the pouring frame (15); and the nozzle (16) is arranged at the bottom of the pouring frame (15).

3. The sealant pouring device for road maintenance according to claim 1, characterized in that: The main body (1) is provided with a door panel (17) and a universal wheel (18). The door panel (17) is provided at the top of the main body (1) and is rotatably connected to the main body (1). The universal wheel (18) is provided at the bottom of the main body (1).

4. A sealant pouring device for road maintenance according to claim 2, characterized in that: A material storage trough (19) is provided inside the main body (1), the material suction plate (12) is installed in the material storage trough (19), a material delivery pipe (20) is provided on the material suction plate (12), and one end of the material delivery pipe (20) is fixedly connected to the delivery pump (14).

5. A sealant pouring device for road maintenance according to claim 4, characterized in that: A sealing gasket (21) is installed inside the material storage tank (19), and the sealing gasket (21) is fixedly connected to the material delivery pipe (20). A secondary wheel (22) is installed at the bottom of the pouring frame (15), and the secondary wheel (22) is rotatably connected to the pouring frame (15).

6. The sealant pouring device for road maintenance according to claim 1, characterized in that: The driving shaft (9) and the driven shaft (10) are respectively provided with a cleaning disc (23) and a placement groove (24); the cleaning disc (23) is arranged at the bottom of the driving shaft (9) and the driven shaft (10); and the belt (8) is installed in the placement groove (24).

7. The sealant pouring device for road maintenance according to claim 3, characterized in that: The main body (1) is provided with a limiting slide groove (25) and a vent hole (26), the limiting block (5) slides in the limiting slide groove (25), and the blower (6) is installed at one end of the vent hole (26).

8. The sealant pouring device for road maintenance according to claim 7, characterized in that: A fixed base (27) is installed inside the main body (1), a roller (28) is installed inside the fixed base (27), and a rotating plate (29) is provided at one end of the driven shaft (10). The rotating plate (29) rotates inside the fixed base (27) and is slidably connected to the roller (28).