Arc-shaped surface finishing device for secondary lining bottom plate concrete of shaping diversion tunnel
Through the fixed-shaped concrete arc surface collection device of the second substrate plate of the water diversion tunnel, the supporting rod and arc trowel combined with a vibrator is used to achieve efficient molding of the second substrate plate of the tunnel, solving the problem of poor traditional artificial surface collection effect and improving construction efficiency and molding quality.
Patent Information
- Application Number
- CN202422205616.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The traditional artificial use of iron trowels for arc-shaped surface closing of the second substrate plate of tunnel is not ideal, with large arc errors, poor finish and flatness, and high construction costs.
The concrete arc-shaped surface-retraction device of the second substrate plate of the fixed water diversion tunnel is adopted, including a support rod, a curved trowel and a vibrator. The device is pushed forward by the handrail, and the vibrator is controlled to vibrate the concrete by using a motor switch to make it densely combined, eliminating the honeycomb and lint surface phenomena, and achieving the mirror effect.
It reduces the labor burden of staff, improves the accuracy of arc control, ensures the finish and flatness of concrete surfaces, and reduces construction costs.
Smart Images

Figure CN223189662U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tunnel construction devices, in particular to a curved surface finishing device for the secondary slab concrete of a shaped water diversion tunnel. Background Art
[0002] Tunnel construction is a complex undertaking involving many aspects. First, a geological survey is required to determine the tunnel's route, depth, and structure. This process utilizes specialized equipment such as drilling rigs and rangefinders. This on-site exploration provides information about the strata, providing a basis for subsequent design. Next, the tunnel design phase is required. Based on the geological conditions and transportation requirements, a suitable tunneling solution is designed, including excavation methods, support structures, and drainage systems.
[0003] During the secondary lining construction of small-section water diversion tunnels, the traditional process of finishing the curved surface of the bottom plate is usually done manually using an iron trowel to level it. The finishing effect depends on the workers' technical level and is often not ideal. Specifically, it is manifested in large errors in the curvature of the finishing surface and poor surface finish and flatness of the concrete surface. At the same time, the cost of manual finishing is high. Utility Model Content
[0004] The purpose of the utility model is to provide a device for finishing the curved surface of the secondary slab concrete of a shaped water diversion tunnel, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for arc-shaped finishing of the secondary slab concrete of a shaped water diversion tunnel, comprising a support rod and:
[0006] A handrail is provided at one end of a support rod, a motor switch is sleeved on the outer side of the support rod, steel plates are provided at both ends of the support rod, two sets of moving parts are provided at the bottom of the steel plates, and tracks are provided at the bottom of the two sets of moving parts;
[0007] An arc-shaped trowel is arranged between the two groups of traveling members. A first vibrator and a second vibrator are respectively arranged on the top of the arc-shaped trowel. An electric wire is installed on one side of the first vibrator.
[0008] Preferably, the intersections of the support rods are connected together by welding, and the upper support rod and the handrail are connected by welding.
[0009] Preferably, the traveling member includes a bolt located on the inner wall of the steel plate, a support plate is provided on the outer side of the bolt, a first spring is provided on the outer side of the bolt, a latch is rotated on the inner wall of the support plate, and a rubber wheel is fixed on the outer side of the latch.
[0010] Preferably, a first fixing block is fixed to the lower end of the support rod, and a second spring is fixed to the bottom of the first fixing block.
[0011] Preferably, a second fixing block is fixed to the lower end of the second spring, and the bottom of the second fixing block is fixed to the top of the second vibrator.
[0012] Preferably, a plurality of sets of buckles are fixed on the top of the arc-shaped trowel, and the buckles are located on the outside of the electric wire.
[0013] Preferably, a mounting bracket is fixed to one side of the track, and one side of the mounting bracket is fixed to one side of the base plate body.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] This utility model facilitates manual advancement of the device by providing a curved trowel and handrails, thereby enabling the concrete surface to be formed in one go. Compared to traditional manual curved finishing using an iron trowel, this significantly reduces the workload of workers, achieves better forming results, and precisely controls the curvature. Three attached vibrators are positioned equidistantly above the curved trowel. Buffer springs are provided to ensure close contact between the curved trowel and the concrete surface. Vibration is controlled by a manual switch, resulting in a dense bond between the concrete and the surface, eliminating honeycombing and roughness on the finished concrete surface, resulting in a mirror-like finish. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A structural diagram of a preferred embodiment of the curved finishing device for the secondary slab of a shaped water diversion tunnel provided by the utility model;
[0017] Figure 2 This is a schematic diagram of the support rod and arc-shaped trowel structure provided by the utility model;
[0018] Figure 3 A schematic diagram of the base plate body and track structure provided by the utility model;
[0019] Figure 4 for Figure 2 An enlarged structural diagram of point A is shown;
[0020] Figure 5 for Figure 2 Schematic diagram of the enlarged structure at point B shown.
[0021] In the figure: 1. Support rod; 2. Handrail; 3. Motor switch; 4. Steel plate; 5. Travel member; 51. Bolt; 52. Support plate; 53. First spring; 54. Latch; 55. Rubber wheel; 6. Curved trowel; 7. First vibrator; 8. Electric wire; 9. Second vibrator; 10. Track; 11. First fixing block; 12. Second spring; 13. Second fixing block; 14. Buckle; 15. Mounting bracket; 16. Base plate body. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1-5 As shown, a device for finishing the concrete arc surface of the second bottom slab of a shaped water diversion tunnel comprises a support rod 1, one end of the support rod 1 is provided with a handrail 2, the outer side of the support rod 1 is sleeved with a motor switch 3, the support rod 1 and the motor switch 3 are connected by a sleeve, the intersection of the support rod 1 is connected together by welding, and the upper support rod 1 and the handrail 2 are connected by welding, both ends of the support rod 1 are provided with a steel plate 4, the support rods 1 on both sides are welded to the steel plate 4, two groups of traveling members 5 are provided at the bottom of the steel plate 4, the bottoms of the two groups of traveling members 5 are provided with a track 10, and the steel plate 4 and the traveling member 5 are screwed; an arc trowel 6 is provided between the two groups of traveling members 5, and the top of the arc trowel 6 is respectively provided with a first vibrator 7 and a second vibrator 9. By providing the first vibrator 7 and the second vibrator 9, the arc trowel 6 can be conveniently driven to vibrate, and an electric wire 8 is installed on one side of the first vibrator 7.
[0024] The traveling member 5 includes a bolt 51 located on the inner wall of the steel plate 4, a support plate 52 is provided on the outer side of the bolt 51, a first spring 53 is provided on the outer side of the bolt 51, a latch 54 is rotatable on the inner wall of the support plate 52, and a rubber wheel 55 is fixed to the outer side of the latch 54; by providing the bolt 51, the connection with the support plate 52 can be facilitated, by providing the support plate 52, the rotation of the latch 54 can be facilitated, and by providing the latch 54, the rubber wheel 55 can be easily driven to rotate.
[0025] A first fixed block 11 is fixed to the lower end of the support rod 1, and a second spring 12 is fixed to the bottom of the first fixed block 11; a second fixed block 13 is fixed to the lower end of the second spring 12, and the bottom of the second fixed block 13 is fixed to the top of the second vibrator 9; by setting the first fixed block 11, the second spring 12 can be conveniently fixed, and by setting the second spring 12, the second fixed block 13 can be conveniently fixed, and by setting the second fixed block 13, the connection with the second vibrator 9 can be convenient.
[0026] A plurality of groups of buckles 14 are fixed to the top of the arc-shaped trowel 6, and the buckles 14 are located on the outside of the wire 8; by providing a plurality of groups of buckles 14, the wire 8 can be easily installed.
[0027] A mounting bracket 15 is fixed to one side of the track 10 , and one side of the mounting bracket 15 is fixed to one side of the base plate body 16 . By providing the mounting bracket 15 , the track 10 can be easily installed.
[0028] Working principle: Place the track 10 on the mounting frame 15 inside the base plate body 16, and place the device on the track 10. When the staff operates the device to perform arc-shaped finishing of the secondary base plate concrete, they can push it through the handrail 2. When pushing the device, use the manual motor switch 3 to turn on the first vibrator 7 and the second vibrator 9 for vibration, so as to better make the concrete densely combined and eliminate the honeycomb and rough surface of the concrete surface of the forming surface. After 3 to 5 back and forth vibrations of the lining section, turn off the operating motor switch 3 to terminate the concrete vibration, and then push the device back and forth to perform arc-shaped finishing until a mirror effect is achieved.
[0029] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for forming a curved surface of a secondary slab concrete of a standard water diversion tunnel, comprising a support rod (1), characterized in that: Also includes: A handrail (2) is provided at one end of a support rod (1), a motor switch (3) is sleeved on the outer side of the support rod (1), steel plates (4) are provided at both ends of the support rod (1), two groups of moving parts (5) are provided at the bottom of the steel plates (4), and tracks (10) are provided at the bottom of the two groups of moving parts (5); An arc-shaped trowel (6) is arranged between two groups of traveling members (5), and a first vibrator (7) and a second vibrator (9) are respectively arranged on the top of the arc-shaped trowel (6), and an electric wire (8) is installed on one side of the first vibrator (7).
2. The device for arc-shaped finishing of the secondary slab concrete of a standard water diversion tunnel according to claim 1, characterized in that: The intersections of the support rods (1) are connected together by welding, and the upper support rod (1) and the handrail (2) are connected by welding.
3. The device for arc-shaped finishing of the secondary slab concrete of a standard water diversion tunnel according to claim 1, characterized in that: The traveling member (5) includes a bolt (51) located on the inner wall of the steel plate (4), a support plate (52) is provided on the outer side of the bolt (51), a first spring (53) is provided on the outer side of the bolt (51), a latch (54) is rotatably provided on the inner wall of the support plate (52), and a rubber wheel (55) is fixed on the outer side of the latch (54).
4. The device for arc-shaped finishing of the secondary slab concrete of a standard water diversion tunnel according to claim 1, characterized in that: A first fixing block (11) is fixed to the lower end of the support rod (1), and a second spring (12) is fixed to the bottom of the first fixing block (11).
5. The device for arc-shaped finishing of the secondary slab concrete of a standard water diversion tunnel according to claim 4, characterized in that: A second fixing block (13) is fixed to the lower end of the second spring (12), and the bottom of the second fixing block (13) is fixed to the top of the second vibrator (9).
6. The device for arc-shaped finishing of the secondary slab concrete of a standard water diversion tunnel according to claim 1, characterized in that: A plurality of groups of buckles (14) are fixed on the top of the arc-shaped trowel (6), and the buckles (14) are located on the outside of the electric wire (8).
7. The device for arc-shaped finishing of the secondary slab concrete of a standard water diversion tunnel according to claim 1, characterized in that: A mounting frame (15) is fixed to one side of the track (10), and one side of the mounting frame (15) is fixed to one side of the base plate body (16).