Thermal insulation integrated plate flatness control structure
By setting a steel cage and flatness control component between the insulation integrated plate and the back formwork, combining the plug-in limiting parts and the engaging limiting parts, the problem of flatness control during the installation of the insulation integrated plate is solved, and high-quality installation and fixing effect is achieved.
Patent Information
- Application Number
- CN202422498710.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-10-15
AI Technical Summary
During the installation and construction of the insulation integrated panel, it is difficult to effectively control its flatness, resulting in warping and unevenness, affecting the appearance of the building and insulation effect.
The structural design of the back formwork, steel cage and multiple sets of flatness control components is adopted. The combination of the plug-in limiting parts and the engaging limiting parts and the slide rail ensures the distance between the insulation integrated plate and the back formwork, and is connected to the concrete through anchors to achieve the installation and fixation of the insulation integrated plate.
The installation flatness and quality of the insulation integrated panel are improved, and the stable connection between the insulation integrated panel and the concrete wall is ensured, and the use of additional installation tools is avoided.
Smart Images

Figure CN223190051U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of installation and construction of thermal insulation integrated panels, and in particular to a flatness control structure of thermal insulation integrated panels. Background Art
[0002] With the increasing demand for building energy conservation, thermal insulation panels, as a highly efficient energy-saving material, are widely used in building exterior wall insulation systems. However, ensuring the smoothness of thermal insulation panels during installation is a technical challenge.
[0003] In the existing technology, the installation of thermal insulation integrated panels is prone to problems such as warping and unevenness, which not only affects the appearance of the building, but also may affect the insulation effect and overall structural safety. Therefore, there is an urgent need for a structure that can effectively control the flatness of the installation of thermal insulation integrated panels. Utility Model Content
[0004] In response to the above problems, the present application provides a flatness control structure for an integrated insulation panel.
[0005] The present application provides a thermal insulation integrated panel flatness control structure using the following technical solutions:
[0006] A thermal insulation integrated panel flatness control structure comprises a back template, a steel cage, a thermal insulation integrated panel and a plurality of flatness control components; the back template and the thermal insulation integrated panel are both vertically arranged, and the thermal insulation integrated panel and the back template are parallel to each other, and a plurality of the thermal insulation integrated panels are tightly abutted; the steel cage is arranged between the thermal insulation integrated panel and the back template, and a plurality of the flatness control components are passed through the steel cage; one end of the flatness control component abuts the back template, and the other end is fixedly connected to the thermal insulation integrated panel.
[0007] By adopting the above technical solution, a thermal insulation integrated panel flatness control structure is set up. When the thermal insulation integrated panel is installed and constructed, the thermal insulation integrated panel serves as the outer formwork of the concrete wall. A steel cage is set between the thermal insulation integrated panel and the back formwork, and concrete is poured into the steel cage to form a concrete wall. By setting multiple sets of flatness control components between the thermal insulation integrated panel and the back formwork, it is convenient to ensure that the distance between the thermal insulation integrated panel and the back formwork is fixed, thereby ensuring the installation flatness of the thermal insulation integrated panel; at the same time, the flatness control component is integrated with the concrete casting, and the thermal insulation integrated panel is fixedly connected to the flatness control component, which facilitates the installation and fixation of the thermal insulation integrated panel and the concrete wall, thereby ensuring the installation quality of the thermal insulation integrated panel.
[0008] In a specific embodiment, the flatness control assembly includes an insertion limiter, the insertion limiter includes an integrally arranged insertion rod portion, an abutment portion, and a limiter portion, the insertion rod portion and the limiter portion are respectively located on opposite side walls of the abutment portion, and the central axes of the insertion rod portion, the abutment portion, and the limiter portion coincide with each other;
[0009] The end of the insertion rod portion away from the limiting portion is inserted into the side wall of the thermal insulation integrated plate close to the steel cage, and the end face of the limiting portion close to the insertion rod portion abuts against the side wall of the thermal insulation integrated plate, the limiting portion is inserted into the steel cage along the length direction, and the end face of the limiting portion away from the abutting portion abuts against the back template, and the limiting portion is fixedly connected to the steel cage.
[0010] By adopting the above technical solution, a plug-in limiter is set, the insertion rod portion is inserted into the thermal insulation integrated board, and the abutment portion abuts against the side wall of the thermal insulation integrated board, which is convenient for fixing the position between the thermal insulation integrated board and the insertion rod portion. At the same time, the abutment portion provides an installation reference surface for the thermal insulation integrated board, which is convenient for ensuring that the abutment portion and the limit portion are located between the back template and the thermal insulation integrated board, and the distance between the thermal insulation integrated board and the back template is fixed, thereby improving the flatness of the thermal insulation integrated board, and then improving the construction quality of the thermal insulation integrated board.
[0011] In a specific possible implementation scheme, the plug-in limiting members are perpendicular to the plane where the side walls of the thermal insulation integrated panel are located along the length direction, and multiple groups of the plug-in limiting members are distributed in an array about the plane where the side walls of the thermal insulation integrated panel are located.
[0012] By adopting the above technical solution, multiple plug-in limiters are arranged in an array about the plane where the side wall of the thermal insulation integrated panel is located, which facilitates the parallelism between the thermal insulation integrated panel and the back template, thereby improving the installation quality of the thermal insulation integrated panel.
[0013] In a specific feasible implementation scheme, the flatness control component includes a slide rail and a plurality of engaging limit members; the engaging limit members are fixedly connected to the steel cage, and the engaging limit members are perpendicular to the plane where the back template is located along the length direction; and the plurality of engaging limit members are located in the same horizontal plane; the slide rail is fixedly connected to the thermal insulation integrated panel, and the slide rail is horizontally arranged along the length direction; the slide rail is engaged in the plurality of engaging limit members in sequence.
[0014] By adopting the above technical solution, the locking limit piece is fixedly connected to the steel cage, thereby realizing the installation and fixation of the locking limit piece, and the slide rail is fixedly connected to the thermal insulation integrated panel. When installing the thermal insulation integrated panel, the installation and fixation of the thermal insulation integrated panel is realized by locking the slide rail in the limiting locking piece. The flatness control component set up has a simple structure and convenient operation. One end of the limiting locking piece abuts against the back template to ensure that the distance between the thermal insulation integrated panel and the back template is fixed. The installation and fixation of the thermal insulation integrated panel is realized on the basis of ensuring the flatness of the thermal insulation integrated panel, avoiding the use of other installation tools, and facilitating the improvement of the installation quality of the thermal insulation integrated panel.
[0015] In a specific feasible implementation scheme, the engaging limit member includes an integrally arranged limiting rod and an engaging groove, wherein the engaging groove is located at the end of the limiting rod; the limiting rod passes horizontally through the steel cage, and the end of the limiting rod away from the engaging groove abuts against the back template, and the engaging groove extends out of the steel cage; a engaging cavity is provided on the engaging groove, and the engaging cavity is "T"-shaped; the engaging cavities of the multiple engaging grooves are located in the same horizontal plane; the slide rail is engaged and connected with the engaging cavity.
[0016] By adopting the above technical solution, the locking limit parts are set, and the back template provides an installation reference surface for the thermal insulation integrated panel. The end of the limit rod abuts against the back template, which facilitates the fixing of the distance between the thermal insulation integrated panel and the back template. At the same time, the locking cavity set on the locking groove provides a fixing space for the slide rail, which facilitates the installation and fixation of the slide rail on the locking groove, thereby realizing the installation and fixation of the thermal insulation integrated panel.
[0017] In a specific possible implementation scheme, the slide rail includes an integrally arranged connecting portion and a sliding portion, the connecting portion is bolted to the side wall of the thermal insulation integrated panel, the outer contour of the sliding portion matches the inner contour of the locking cavity, the sliding portion is horizontally arranged, and the sliding portion passes through multiple locking cavities in sequence along the length direction, and the sliding portion can slide along the locking cavity.
[0018] By adopting the above technical solution, a sliding rail is set, the connecting part is connected to the side wall bolts of the insulation integrated panel, and the sliding part and the connecting part are set as one, thereby realizing a fixed connection between the sliding rail and the insulation integrated panel, and the sliding part passes through multiple locking cavities in sequence, which facilitates the installation and fixation of the insulation integrated panel.
[0019] In a specific embodiment, it further includes anchor nails, a plurality of which are evenly distributed along the side wall of the thermal insulation integrated panel, the tail of each anchor nail passes through the thermal insulation integrated panel and extends into the steel cage, and the tail of each anchor nail is provided with a barb.
[0020] By adopting the above technical solution, the anchor nails are set through the thermal insulation integrated board and extend into the steel cage. After the pouring is completed, the concrete and the anchor nails are connected as one. The barbs set at the tail of the anchor nails improve the tensile strength of the anchor nails, which facilitates improving the installation quality of the thermal insulation integrated board.
[0021] In a specific possible implementation scheme, it further includes a U-shaped clip, which is arranged at the connection between two adjacent thermal insulation integrated panels, and both ends of the U-shaped clip are respectively inserted into the two thermal insulation integrated panels.
[0022] By adopting the above technical solution, a U-shaped clip is set, and the two ends of the U-shaped clip are respectively inserted into two adjacent insulation integrated panels, thereby achieving a fixed connection between the two adjacent insulation integrated panels, thereby facilitating improving the connection tightness of the insulation integrated panels.
[0023] In summary, this application includes at least one of the following beneficial technical effects:
[0024] 1. The flatness control structure of the thermal insulation integrated panel is set up, and multiple sets of flatness control components are set between the thermal insulation integrated panel and the back template, so as to ensure the fixed distance between the thermal insulation integrated panel and the back template, thereby ensuring the installation flatness of the thermal insulation integrated panel; at the same time, the flatness control component is integrated with the concrete casting, and the thermal insulation integrated panel is fixedly connected to the flatness control component, which facilitates the installation and fixation of the thermal insulation integrated panel and the concrete wall, thereby ensuring the installation quality of the thermal insulation integrated panel.
[0025] 2. The anchor nails are installed to penetrate the thermal insulation integrated board and extend into the steel cage. After pouring, the concrete and the anchor nails are connected as one. The barbs installed at the tail of the anchor nails improve the tensile strength of the anchor nails, which facilitates the installation quality of the thermal insulation integrated board. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the overall structure of a flatness control structure of an integrated insulation panel in Example 1.
[0027] Figure 2 This is a top view of a flatness control structure of a thermal insulation integrated panel in Example 1.
[0028] Figure 3 This is a schematic diagram of a plug-in limiter of a flatness control structure of a thermal insulation integrated panel in Example 1.
[0029] Figure 4 This is a schematic diagram of the overall structure of a flatness control structure of an integrated insulation panel according to Example 2.
[0030] Figure 5 This is a top view of a flatness control structure of a thermal insulation integrated panel in Example 2.
[0031] Figure 6 This is a schematic diagram of the installation structure of the engaging limiter of the flatness control structure of the thermal insulation integrated panel in Example 2.
[0032] Figure 7 This is a schematic diagram of the installation structure of the slide rail of the thermal insulation integrated panel flatness control structure in Example 2.
[0033] Description of the drawings: 1. Back template; 2. Steel cage; 3. Insulation integrated board; 4. Flatness control assembly; 41. Insertion limiter; 411. Insertion rod portion; 412. Abutment portion; 413. Limiting portion; 42. Slide rail; 421. Connecting portion; 422. Sliding portion; 43. Engaging limiter; 431. Limiting rod; 432. Engaging groove; 4321. Engaging cavity; 5. Anchor nail; 6. U-shaped clip. DETAILED DESCRIPTION
[0034] The following is combined with Figure 1-7 This application is described in further detail.
[0035] The embodiment of the present application discloses a flatness control structure of a thermal insulation integrated panel 3 .
[0036] Example 1:
[0037] Reference Figure 1 , a flatness control structure of an insulation integrated panel 3, comprising a back template 1, a steel cage 2, an insulation integrated panel 3 and multiple groups of flatness control components 4; the back template 1 and the insulation integrated panel 3 are both vertically arranged, and the insulation integrated panel 3 and the back template 1 are parallel to each other, and multiple insulation integrated panels 3 are tightly abutted; a U-shaped clip 6 is provided between two adjacent insulation integrated panels 3, and the two ends of the U-shaped clip 6 are respectively inserted into the two insulation integrated panels 3; the steel cage 2 is provided between the insulation integrated panel 3 and the back template 1, and multiple groups of flatness control components 4 are passed through the steel cage 2; one end of the flatness control component 4 is abutted against the back template 1, and the other end is fixedly connected to the insulation integrated panel 3.
[0038] Reference Figure 2 The side wall of the thermal insulation integrated panel 3 is provided with anchor nails 5, and multiple anchor nails 5 are evenly distributed along the side wall of the thermal insulation integrated panel 3. The tail of the anchor nail 5 passes through the thermal insulation integrated panel 3 and extends into the steel cage 2. The tail of the anchor nail 5 is provided with a barb, and the barb is located in the steel cage 2.
[0039] Reference Figure 2 and Figure 3The flatness control component 4 includes a plug-in limit member 41, which includes an integrated plug-in rod portion 411, an abutment portion 412 and a limit portion 413. The plug-in rod portion 411 and the limit portion 413 are respectively located on the opposite side walls of the abutment portion 412, and the central axes of the plug-in rod portion 411, the abutment portion 412 and the limit portion 413 coincide with each other; the plug-in rod portion 411 is conical, and the diameter of the plug-in rod portion 411 gradually decreases from one end close to the abutment portion 412 to the end away from the abutment portion 412. The end of the insertion rod portion 411 away from the limiting portion 413 is inserted into the side wall of the thermal insulation integrated panel 3 near the steel cage 2, and the end face of the limiting portion 413 near the insertion rod portion 411 abuts the side wall of the thermal insulation integrated panel 3. The limiting portion 413 is inserted into the steel cage 2 along the length direction, and the end face of the limiting portion 413 away from the abutting portion 412 abuts the back template 1. The limiting portion 413 and the steel cage 2 can be welded, wired, or bonded, as long as a fixed connection between the limiting portion 413 and the steel cage 2 can be achieved. The plug-in limiting member 41 is perpendicular to the plane of the side wall of the thermal insulation integrated panel 3 along the length direction, and multiple groups of plug-in limiting members 41 are distributed in an array about the plane of the side wall of the thermal insulation integrated panel 3.
[0040] The implementation principle of the flatness control structure of the thermal insulation integrated panel 3 in Example 1 of the present application is as follows: when constructing a concrete wall and the thermal insulation integrated panel 3, first measure and mark the casting area of the concrete wall, then tie the steel cage 2 in the marked area, support the back template 1 on one side of the steel cage 2, and then pass the plug-in limit piece 41 through the steel cage 2 so that the end of the limit part 413 away from the abutment part 412 abuts against the back template 1, the insertion rod part 411 extends out of the steel cage 2, and the limit part 413 is fixed on the steel cage 2. A plurality of plug-in limit pieces 41 are installed in sequence to ensure that the plurality of plug-in limit pieces 41 are parallel in the length direction; then, the side wall of the thermal insulation integrated panel 3 is moved toward the insertion rod part 411, and the thermal insulation integrated panel is moved. 3, so that the insertion rod portion 411 is inserted into the side wall of the thermal insulation integrated panel 3, so that the side wall of the thermal insulation integrated panel 3 abuts against the end face of the abutment portion 412; according to this method, multiple thermal insulation integrated panels 3 are installed in sequence, multiple thermal insulation integrated panels 3 abut each other, and a U-shaped clip 6 is inserted at the connection between two adjacent thermal insulation integrated panels 3, and the two ends of the U-shaped clip 6 are respectively inserted into the two thermal insulation integrated panels 3, and then, multiple anchor nails 5 are inserted into the thermal insulation integrated panel 3, and the tail of the anchor nail 5 extends into the steel cage 2, and the barbs set on the anchor nail 5 are located in the steel cage 2; finally, concrete is poured in the steel cage 2, and a wall is formed after the concrete solidifies. The back template 1 is removed, and the thermal insulation integrated panel 3 is fixedly installed on the concrete wall by the anchor nail 5 and the locking limit member 43.
[0041] Example 2:
[0042] Reference Figure 4-Figure 7The difference between this embodiment 2 and embodiment 1 is that the flatness control component 4 includes a slide rail 42 and a plurality of engaging limit members 43; the engaging limit members 43 are fixedly connected to the steel cage 2, and the engaging limit members 43 are perpendicular to the plane where the back template 1 is located along the length direction; and the plurality of engaging limit members 43 are located in the same horizontal plane; the slide rail 42 is fixedly connected to the thermal insulation integrated panel 3, and the slide rail 42 is horizontally arranged along the length direction; the slide rail 42 is engaged in the plurality of engaging limit members 43 in sequence. The engaging limit member 43 includes an integrally arranged limiting rod 431 and an engaging groove 432, and the engaging groove 432 is located at the end of the limiting rod 431; the limiting rod 431 passes horizontally through the steel cage 2, and the end of the limiting rod 431 away from the engaging groove 432 abuts against the back template 1, and the engaging groove 432 extends out of the steel cage 2; a engaging cavity 4321 is provided on the engaging groove 432, and the engaging cavity 4321 is "T"-shaped, and the opening of the engaging cavity 4321 is arranged opposite to the thermal insulation integrated panel 3; the engaging cavities 4321 of multiple engaging grooves 432 are located in the same horizontal plane, and the multiple engaging cavities 4321 are interconnected; the slide rail 42 is engaged and connected with the engaging cavity 4321. The slide rail 42 includes an integrally arranged connecting portion 421 and a sliding portion 422. The connecting portion 421 is bolted to the side wall of the thermal insulation integrated panel 3. The outer contour of the sliding portion 422 matches the inner contour of the locking cavity 4321. The sliding portion 422 is horizontally arranged, and the sliding portion 422 passes through multiple locking cavities 4321 in sequence along the length direction.
[0043] The implementation principle of the flatness control structure of the thermal insulation integrated panel 3 in the second embodiment of the present application is as follows: when constructing the concrete wall and the thermal insulation integrated panel 3, first measure and mark the casting area of the concrete wall, then tie the steel cage 2 in the marked area, support the back template 11 on one side of the steel cage 2, and then, pass the locking limit piece 43 through the steel cage 2 so that the end of the limit rod 431 away from the locking groove 432 abuts against the back template 1, and the locking groove 432 extends out of the steel cage 2, and the limit rod 431 is welded and fixed to the steel cage 2 to ensure that the locking cavities 4321 of the multiple locking limit pieces 43 are located in the same horizontal plane and are interconnected; at the same time, install the slide rail 42 on the side wall of the thermal insulation integrated panel 3, and bolt the connecting part 421 to the thermal insulation integrated panel 3 to ensure that the sliding part 422 is set horizontally. Then, align the sliding part 422 with the locking cavity 4321. After the sliding part 422 passes through the first locking cavity 4321, slide the thermal insulation integrated panel 3 so that the sliding part 422 passes through multiple locking cavities 4321 in sequence; according to this method, multiple thermal insulation integrated panels 3 are installed in sequence, and multiple thermal insulation integrated panels 3 are abutted against each other. A U-shaped clip 6 is inserted at the connection between two adjacent thermal insulation integrated panels 3, and the two ends of the U-shaped clip 6 are respectively inserted into the two thermal insulation integrated panels 3. Then, multiple anchor nails 5 are inserted into the thermal insulation integrated panel 3, and the tail of the anchor nail 5 extends into the steel cage 2. The barbs set on the anchor nail 5 are located in the steel cage 2; finally, concrete is poured in the steel cage 2, and a wall is formed after the concrete solidifies. The back template 1 is removed, and the thermal insulation integrated panel 3 is fixedly installed on the concrete wall through the anchor nail 5 and the locking limit member 43.
[0044] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A flatness control structure for a thermal insulation integrated panel (3), characterized by: The invention comprises a back template (1), a steel cage (2), a thermal insulation integrated plate (3) and a plurality of flatness control components (4); the thermal insulation integrated plate (3) and the back template (1) are parallel to each other, and a plurality of the thermal insulation integrated plates (3) are tightly abutted; the steel cage (2) is arranged between the thermal insulation integrated plate (3) and the back template (1), and a plurality of the flatness control components (4) are passed through the steel cage (2); one end of the flatness control component (4) is abutted against the back template (1), and the other end is fixedly connected to the thermal insulation integrated plate (3).
2. A flatness control structure for a thermal insulation integrated panel (3) according to claim 1, characterized in that: The flatness control assembly (4) includes a plug-in limiting member (41), the plug-in limiting member (41) including an integrally arranged plug-in rod portion (411), an abutting portion (412), and a limiting portion (413), the plug-in rod portion (411) and the limiting portion (413) being respectively located on two opposite side walls of the abutting portion (412), and the central axes of the plug-in rod portion (411), the abutting portion (412), and the limiting portion (413) being coincident; The end of the rod insertion portion (411) away from the limiting portion (413) is inserted into the side wall of the thermal insulation integrated plate (3) close to the steel cage (2), and the end face of the limiting portion (413) close to the rod insertion portion (411) abuts against the side wall of the thermal insulation integrated plate (3), the limiting portion (413) is inserted into the steel cage (2) along the length direction, and the end face of the limiting portion (413) away from the abutting portion (412) abuts against the back template (1), and the limiting portion (413) is fixedly connected to the steel cage (2).
3. A flatness control structure for a thermal insulation integrated panel (3) according to claim 2, characterized in that: The plug-in limiting members (41) are perpendicular to the plane where the side walls of the thermal insulation integrated panel (3) are located along the length direction, and multiple groups of the plug-in limiting members (41) are distributed in an array about the plane where the side walls of the thermal insulation integrated panel (3) are located.
4. The flatness control structure of the thermal insulation integrated panel (3) according to claim 1, characterized in that: The flatness control assembly (4) comprises a slide rail (42) and a plurality of engaging limiters (43); the engaging limiters (43) are fixedly connected to the steel cage (2), and the engaging limiters (43) are perpendicular to the plane where the back template (1) is located along the length direction; and the plurality of engaging limiters (43) are located in the same horizontal plane; the slide rail (42) is fixedly connected to the thermal insulation integrated panel (3), and the slide rail (42) is horizontally arranged along the length direction; the slide rail (42) is engaged in the plurality of engaging limiters (43) in sequence.
5. A flatness control structure for a thermal insulation integrated panel (3) according to claim 4, characterized in that: The engaging limiter (43) comprises an integrally arranged limiting rod (431) and an engaging groove (432), wherein the engaging groove (432) is located at the end of the limiting rod (431); the limiting rod (431) passes horizontally through the steel cage (2), and the end of the limiting rod (431) away from the engaging groove (432) abuts against the back template (1), and the engaging groove (432) extends out of the steel cage (2); a engaging cavity (4321) is provided on the engaging groove (432), and the engaging cavity (4321) is T-shaped; the engaging cavities (4321) of the plurality of engaging grooves (432) are located in the same horizontal plane; and the slide rail (42) is engaged and connected with the engaging cavity (4321).
6. A flatness control structure for a thermal insulation integrated panel (3) according to claim 5, characterized in that: The slide rail (42) includes an integrally arranged connecting portion (421) and a sliding portion (422), wherein the connecting portion (421) is bolted to the side wall of the thermal insulation integrated panel (3), the outer contour of the sliding portion (422) matches the inner contour of the engaging cavity (4321), the sliding portion (422) is horizontally arranged, and the sliding portion (422) sequentially passes through a plurality of the engaging cavities (4321) along the length direction, and the sliding portion (422) can slide along the engaging cavity (4321).
7. A flatness control structure for a thermal insulation integrated panel (3) according to claim 1, characterized in that: It also includes anchor nails (5), a plurality of said anchor nails (5) are evenly distributed along the side wall of said thermal insulation integrated panel (3), the tail of said anchor nails (5) passes through said thermal insulation integrated panel (3) and extends into said steel cage (2), and the tail of said anchor nails (5) is provided with barbs.
8. The flatness control structure of the thermal insulation integrated panel (3) according to claim 1, characterized in that: It also includes a U-shaped clip (6), which is arranged at the connection between two adjacent thermal insulation integrated panels (3), and the two ends of the U-shaped clip (6) are respectively inserted into the two thermal insulation integrated panels (3).