Hanging structure for wet spraying machine device

Abstract

The utility model discloses a hitching structure for a wet spraying machine device, which comprises a hitching head and an isosceles triangular frame, the hitching head is arranged at one corner of the triangular frame, the other two corners of the triangular frame are respectively hinged on two hinge lugs, and the two hinge lugs are fixedly connected on the left side of a left wheel carrier. The left wheel frame is rotationally connected to the bottom of a mounting plate of the walking mechanism through a rotating mechanism. The hanging structure of the hanging head and the isosceles triangular frame and the frame structure are adopted, the weight is light, hanging is convenient, rigidity and strength are high, hanging reliability is good, and the wet spraying device is convenient to transfer.

Description

Technical Field

[0001] The utility model belongs to the technical field of integrated wet spraying machine devices, and particularly relates to a hanging structure for the wet spraying machine device. Background Art

[0002] A wet spraying machine is a type of concrete spraying equipment primarily used for shotcrete construction in underground projects such as tunnels, culverts, subways, and foundation pit support. The wet spraying machine uses a hydraulic pump to deliver the concrete mix through a pipe to a nozzle. At the nozzle, the concrete mix is thoroughly mixed with high-pressure water mist and sprayed onto the work surface at a constant velocity. Traditional wet spraying machines use an air compressor to provide the hydraulic pumping pressure, requiring a separate location on site. The air compressor's associated air tanks and the compressor itself take up considerable space, and each unit must be individually wired. This increased number of wiring can create a cluttered site and increase electrical risks. When the wet spraying machine is moving within the foundation pit, if the length of the wiring exceeds the required length, the air compressor must be moved, resulting in inefficient construction. Furthermore, if the air compressor wiring is too long, it can easily bend, causing excessive resistance during operation and potentially causing pipe bursts.

[0003] In order to solve the above technical problems, the inventors designed an integrated wet spraying machine device, which integrated the equipment used for wet spraying operations and installed it on a walking mechanism. However, since the construction site is vast and is in the infrastructure construction stage, the integrated wet spraying machine device cannot be moved to some sites by itself. Sometimes it needs to be towed and transferred by a hooking rope through the central traveling head. The connection of the hooking rope requires manual binding, which is not only time-consuming and labor-intensive, but also has poor connection reliability. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a hanging structure for a wet spraying machine device.

[0005] The technical solution adopted by the utility model is a hanging structure for a wet spraying machine device, comprising a hanging joint and an isosceles tripod, the hanging joint being installed at one corner of the tripod, the other two corners of the tripod being hinged on two hinged ears, the two hinged ears being fixedly connected to the left side of the left wheel frame, and the left wheel frame being rotatably connected to the bottom of the mounting plate of the walking mechanism through a rotating mechanism.

[0006] Furthermore, the above-mentioned tripod includes a left top triangular plate frame and a hinged ear. Two pairs of side steel bars are welded to the two right corners of the left top triangular plate frame respectively. Each pair of side steel bars is arranged up and down at each corner of the left top triangular plate frame. A hinged ear is welded to the right end of each pair of side steel bars. Multiple transverse steel bars are welded between the two pairs of side steel bars to form an isosceles trapezoidal structure. The two ends of each transverse steel bar are located between each pair of side steel bars and are fixedly connected at the same time. Multiple vertical bars are welded on the outside between each pair of side steel bars.

[0007] Furthermore, the above-mentioned hanging joint includes a hanging tube and a lifting ear screw. The hanging tube is welded to the top of the connecting rod. The lifting ear screw is spirally connected to the connecting ear at the bottom of the connecting rod and locked with a nut. The connecting rod is fixedly connected to the left top corner of the left top triangle frame.

[0008] Compared with the existing technology, the beneficial effects of the present invention are that the frame structure adopts a hanging joint and an isosceles tripod, which is light in weight, convenient for hanging, has high rigidity and strength, and good hanging reliability. The isosceles trapezoidal structure transition connection frame composed of side steel bars, transverse steel bars and longitudinal steel bars can be welded with on-site scrap steel bars, which is convenient for welding and low in cost. In addition, the frame structure is light in weight, convenient for hanging, has high rigidity and strength, and good stability. The left top triangular plate frame and the hinged ear are provided. At the same time, a hanging tube is adopted, and a connecting rod is set for the rear side of the flatbed truck. After the connecting rod is inserted into the hanging tube, a pin is used to pass through the hanging tube and the connecting rod and then locked, which is convenient for connection and easy to assemble and disassemble. The hanging ear screw is used for hanging, which is convenient for hanging. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 This is a front structural diagram of an integrated wet spraying machine device;

[0010] Figure 2 Schematic diagram of the cross-section structure of the hopper;

[0011] Figure 3 This is a schematic diagram of the protective cover perforation installation structure;

[0012] Figure 4 Schematic diagram of the hopper structure;

[0013] Figure 5 for Figure 4 A schematic diagram of the enlarged structure of the middle part A;

[0014] Figure 6 This is a schematic diagram of the mounting structure (with dimensions);

[0015] Figure 7 It is a schematic diagram of the connection structure between the U-shaped card and the round tube;

[0016] Figure 8 This is a schematic diagram of the structure of the jet walking trolley;

[0017] Figure 9 It is a side view structural diagram of the anti-rotation device. DETAILED DESCRIPTION

[0018] The present invention will be further explained below with reference to the accompanying drawings to facilitate better understanding by those skilled in the art.

[0019] Example 1

[0020] like Figure 1 、6 As shown, a hanging structure for a wet spraying machine device includes a hanging joint 401 and an isosceles tripod 402. The hanging joint 401 is installed at one corner of the tripod 402. The other two corners of the tripod 402 are respectively hinged on two hinged ears 403 through a connecting single ear 413 perpendicular to the right side of the tripod (i.e. horizontally to the right). The hinged ear is relatively wide, and the right side is also connected to one end of a stacked strip shock-absorbing spring, which can simplify the left wheel frame structure. The two hinged ears 403 are fixedly connected to the left side of the left wheel frame 103. The tripod 402 includes a left top triangular plate frame 404 and a hinged ear 405. Two pairs of side steel bars 406 are welded to the two right corners of the left top triangular plate frame 404. Each pair of side steel bars 406 is arranged up and down at each corner of the left top triangular plate frame 404. Each pair of side steel bars 406 is arranged up and down at each corner of the left top triangular plate frame 404. A hinged ear 405 is welded to the right end of the steel bar 406, and multiple transverse steel bars 407 are welded between the two pairs of side steel bars 406 to form an isosceles trapezoidal structure. The two ends of each transverse steel bar 407 are located between each pair of side steel bars 406 and are fixedly connected at the same time. Multiple vertical bars 408 are welded on the outside between each pair of side steel bars 406. The hanging structure adopts a hanging joint and an isosceles tripod. The frame structure is light in weight, convenient for hanging, high in rigidity and strength, and good in hanging reliability. The isosceles trapezoidal structure transition connection frame composed of side steel bars, transverse steel bars and longitudinal steel bars can be welded with on-site scrap steel bars, which is convenient for welding and low in cost. In addition, the frame structure is light in weight, convenient for hanging, high in rigidity and strength, and good in stability. The left top triangle frame and hinged ear.

[0021] In order to facilitate hanging on the trailer, the hanging joint 401 includes a hanging tube 409 and a lifting ear screw 410. The hanging tube 409 is welded to the top of the connecting rod 411. The lifting ear screw 410 is spirally connected to the connecting ear 411 at the bottom of the connecting rod 405 and is locked with a nut 412. The connecting rod 405 is fixedly connected to the left top corner of the left top triangular plate frame 404. The hanging tube is used to set the connecting rod on the rear side of the cart. After the connecting rod is inserted into the hanging tube, a pin is used to pass through the hanging tube and the connecting rod and then locked. It is convenient to connect and easy to assemble and disassemble. The lifting ear screw is used for hanging, which is convenient to hang.

[0022] Example 2

[0023] See also Figure 1-5 and Figure 7-9The mortar that the wet spraying machine pushes out is pneumatically sprayed out through the air inlet end 4, and the mortar that the wet spraying machine pushes out is sprayed out through the air inlet end 4, and then is sprayed to the wall surface for bonding.

[0024] The left wheel frame 103 is connected to the left wheel frame 104 by a U-bolt, and the left wheel frame 103 is connected to the left wheel frame 104 by a U-bolt.

[0025] Among them, a grid net 202 is provided in the hopper 201 of the wet spraying machine 2, and the grid net 202 is connected to the step 204 provided in the hopper 201 through springs 203 at the four corners. A door frame 205 is provided on the grid net 202, and a pneumatic vibration pump 206 is fixedly connected to the door frame 205 and the height ensures that the pneumatic vibration pump 206 is higher than the top surface of the hopper 201. The mesh side wall cross-section of the grid net 202 is an isosceles triangle, and each grid hole formed by the mesh side wall has a trapezoidal cross-section in the vertical and horizontal directions; the use of the grid net on the hopper can break up the concrete fed into the mixing tank and evenly feed it into the mixing and feeding mechanism on the lower side, thereby improving the spraying quality of the concrete and facilitating the filtering of oversized particles to avoid entering the spraying mechanism and damaging the equipment. A door frame is provided in the hopper to suspend the pneumatic vibration pump above the hopper to avoid the moisture of the concrete in the hopper affecting the pneumatic vibration pump. A pneumatic vibration pump is used to prevent the electromagnetic vibration pump from being easily damaged in a humid environment. The conventional grille mesh adopts a square hole structure composed of round rod steel bars. Due to long-term use, concrete is easily generated on the grille mesh, which is difficult to clean and not easy to fall off under vibration. The present application adopts a mesh side wall with a blade structure, and in combination with vibration, it is very easy to achieve that the added concrete falls from the grille mesh to the mixing and feeding mechanism below, avoiding adhesion to the grille mesh after long-term operation and affecting the falling of concrete and difficulty in cleaning. Cleaning is more time-saving and labor-saving. Two handles are provided on the grille mesh to facilitate the disassembly of the grille mesh. A downward-inclined high-pressure jet port is provided around the spring 203, which can timely blow off the mortar generated on the spring to avoid affecting the vibration reduction performance of the spring. Under the condition of blowing and vibration, the mortar is less likely to stick to the spring and is easier to clean.

[0026] In order to protect the pneumatic vibration pump, a protective layer 207 is provided on the outside of the pneumatic vibration pump 206. The protective layer 207 is a barrel-shaped structure. After covering the pneumatic vibration pump 206, the bottom is fixedly connected to the door frame 205. The protective layer 207 includes a waterproof layer 208, a sponge layer 209 and a thermal insulation layer 210 arranged from the outside to the inside. Two through holes 211 for installing the air inlet pipe and the air outlet pipe of the pneumatic vibration pump 206 are provided on the top of the protective layer 207. The two through holes 211 are embedded with a waterproof sleeve 212. The waterproof sleeve 212 is provided with an annular groove 213. The annular groove 213 is sealed and connected to the protective layer 207. The inner hole of the annular groove 213 is provided with multiple sealing rings 214. The use of a protective layer to cover the pneumatic vibration pump can effectively protect it from damage. The three-layer structure of waterproof, sponge and thermal insulation can provide waterproof, elastic protection and isolation from excessively high external temperatures. The provision of the waterproof sleeve facilitates the sealed insertion of the air inlet pipe and the air outlet pipe.

[0027] In order to protect the air pressure distribution valve 216, a shielding rubber 215 is fixed on the side wall of the hopper 201, and the shielding rubber 215 covers the air pressure distribution valve 216 fixed on the side wall of the hopper 201; the shielding rubber can prevent concrete from splashing and falling onto the air pressure distribution valve, causing the pressure distribution valve to be damaged for a long time due to solidified cement mortar. Pedals are provided on the bottom of the front and rear sides of the hopper 201. Standing on the pedals makes it convenient to perform feeding operations. A shielding rubber 215 is also provided on the bottom of the hopper facing the mixing tank, covering the bottom of the hopper 201. The output pipe plays a protective role to prevent excessive mortar from falling on the output pipe and making it inconvenient to clean. The shielding rubber 215 is fixed to the hopper with a clamping mechanism. The clamping mechanism includes a T-shaped slide rail 217 and a T-shaped slot tube 218 used in conjunction with the T-shaped slide rail 217. The upper end of the shielding rubber 215 is elastically squeezed into the gap between the T-shaped slide rail 217 and the T-shaped slot tube 218. When in use, the shielding rubber is placed on the T-shaped slide rail, and the T-shaped slot tube is pushed in from one end of the T-shaped slide rail to lock the shielding rubber. It is easy to assemble and disassemble, and cleaning is convenient and quick.

[0028] In order to facilitate the stable transportation of the entire equipment, a transportation fixing structure is installed on the walking mechanism 1, and the transportation fixing structure includes a U-shaped card 801 and a round tube 802. The U-shaped card 801 is fixedly connected to the bottom of the mounting plate 101 in an inverted manner, and the round tube 802 is rotatably connected to the U-shaped card 801. One end of the round tube 802 is locked by an anti-rotation device after extending out of the U-shaped card 801. The U-shaped card 801 and the round tube 802 are arranged in pairs at the front and rear sides of the bottom of the mounting plate 101, respectively. It also includes a binding rope 803 and a hanging hole 804 on the transport cart. The hanging hole 804 is arranged in two rows, and the binding rope 803 is fixedly connected to the mounting plate 101 in an inverted manner. 03 uses two single-sided, staggered rods that pass through the space between the round tube 802 and the U-shaped clip 801 and the hanging hole 804 to lock the walking mechanism on the transport cart. Triangular clips 805 are set on both sides of the bottom of the walking wheel 102. The transportation fixing structure composed of the U-shaped clip, round tube, binding rope, hanging hole and triangular clip is set to firmly connect the walking mechanism to the transport cart to avoid shaking during transportation. The rotatable round tube can act as a pulley during the bundling process, facilitating the sliding of the binding rope and making the bundling tighter. After bundling, the anti-rotation mechanism is used to lock it, which can further improve the bundling stability. The anti-rotation device includes a ratchet 806 and a pawl 807. The ratchet 806 is fixedly connected to the left end of the circular tube 802. The pawl 807 used in conjunction with the ratchet 806 is rotatably connected to the U-shaped card 801 and the pawl 807 can overlap the ratchet teeth of the ratchet 806. It is loosened when used for bundling. The circular tube 802 is located in the U-shaped card 801 and a limiting plate 808 is provided on both sides on both sides to facilitate limiting and preventing slippage. The limiting plate 808 is fixedly connected to the circular tube 802 by welding. A through hole 809 is radially provided at the right end of the circular tube 802 to facilitate insertion of the steel pipe for rotation, and it is also convenient to wrap the binding rope around the circular tube and then insert it into the through hole for fixing. The circular tube is rotated to play the role of a winding drum, and cooperates with the anti-rotation device to realize the fixation of a binding rope between the corresponding hanging holes of the single-sided circular tube.

[0029] Example 3

[0030] An operating method of an integrated wet spraying machine device, the method comprising the following steps:

[0031] (1) Start the machine: Start the wet spraying machine and perform equipment self-test;

[0032] (2) Material supply: Check the supply of concrete and confirm that the concrete mix ratio and supply quantity meet the requirements;

[0033] (3) Air supply: Open the air valve of the wet spraying machine to ensure that the air path is unobstructed, which is conducive to the adhesion of the sprayed concrete;

[0034] (4) Spraying: Adjust the spraying parameters of the wet spraying machine as needed. The spraying parameters include spraying distance, spraying angle and spraying pressure. Then, start the spraying operation. During the spraying process, always observe the spraying situation and adjust the parameters in time to ensure that the spraying effect meets the requirements. The machine is equipped with an intelligent operating system and can be adjusted according to the actual needs of the site. The equipped pressure gauge can display the pressure in real time, which is convenient for adjustment and control.

[0035] During the spraying process, a spraying trolley is used for spraying. Figure 8 As shown, the jet walking trolley includes a jet head 901 and an electric walking mechanism trolley 902. The jet head 901 is installed on an electric pitch head 903. The electric pitch head 903 is connected to the electric walking mechanism trolley 902 through a support frame 904. A three-dimensional laser scanner 905 is installed on the electric walking mechanism trolley 902. The three-dimensional laser scanner 905 is used to scan the wall surface and construct a three-dimensional model of the wall surface. Two infrared distance sensors 906 that follow the pitch are set on both sides of the jet head 901. The two infrared distance sensors 906 respectively measure the wall surface conditions before and after the jetting. The jet head 901 is installed through The soft hose 907 is connected to the output pipe of the wet spraying machine 2, the three-dimensional laser scanner 905 is connected to the controller of the wet spraying machine, the controller is connected to the electric walking mechanism trolley, the infrared distance sensor and the electric pitch head, and the three-dimensional laser scanner is used to build a model based on the scanning results after cruise control, and spraying is carried out according to the model, and pitch control is performed. During the walking process, pitch spraying is performed on the wall surface, and the infrared distance sensor is used to detect the spraying thickness in real time, so as to make timely remedial measures, improve the uniformity of the surface spraying thickness, and avoid unevenness when the spraying parameter control cannot achieve accurate spraying.

[0036] (5) Stopping the material: When the concrete supply is finished or no longer needs to be sprayed, turn off the concrete supply system and keep the air valve open to allow the wet spraying machine to continue running for the set time so that the concrete in the pipeline can be completely sprayed out;

[0037] (6) Shutdown: Turn off the wet spraying machine and clean and maintain the equipment. Before shutting down, stop the spraying operation and ensure that the concrete in the pipe is completely sprayed out. After shutting down the wet spraying machine, check whether all parts of the equipment are normal and perform maintenance in time to ensure the normal use and life of the equipment.

[0038] The sequential operation process and specific spraying parameter control of shotcrete can effectively ensure the quality of shotcrete, and allow the wet shotcrete machine to continue operating after the spraying is completed without closing the air valve to facilitate complete spraying of the concrete in the pipe.

[0039] The above-described embodiments are merely descriptions of preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Any modifications and improvements made by those skilled in the art to the technical solution of the present invention without departing from the spirit and principles of the present invention shall fall within the scope of protection defined by the claims of the present invention.

Claims

1. A hanging structure for a wet spraying machine device, characterized in that: The invention comprises a hanging joint (401) and an isosceles tripod (402), wherein the hanging joint (401) is mounted on one corner of the tripod (402), and the other two corners of the tripod (402) are respectively hinged on two hinged ears (403), and the two hinged ears (403) are fixedly connected to the left side of the left wheel frame (103), and the left wheel frame (103) is rotatably connected to the bottom of the mounting plate (101) of the walking mechanism (1) through a rotating mechanism.

2. A hook structure for a wet spraying machine according to claim 1, characterized in that: The hanging joint (401) includes a hanging tube (409) and a lifting lug screw (410), wherein the hanging tube (409) is welded to the top of the connecting rod (405), and the lifting lug screw (410) is spirally connected to the connecting lug (411) at the bottom of the connecting rod (405) and is locked with a nut (412), and the connecting rod (405) is fixedly connected to the left top corner of the left top triangular plate frame (404).

3. The hanging structure for a wet spraying machine according to claim 1, characterized in that: The tripod (402) comprises a left top triangular plate frame (404) and a hinged ear (403). Two pairs of side steel bars (406) are respectively welded to the two right corners of the left top triangular plate frame (404). Each pair of side steel bars (406) is arranged above and below each corner of the left top triangular plate frame (404). A hinged ear (403) is welded to the right end of each pair of side steel bars (406). A plurality of transverse steel bars (407) are welded between the two pairs of side steel bars (406) to form an isosceles trapezoidal structure. The two ends of each transverse steel bar (407) are located between each pair of side steel bars (406) and are fixedly connected to each other. A plurality of vertical bars (408) are welded to the outside between each pair of side steel bars (406).

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