Protective top cover of suspension type single hydraulic prop

By designing a protective top cover for suspended single hydraulic support that is suitable for different inclination angles, the wear problem caused by mismatch in support angles is solved and the service life of the top cover and single hydraulic support is extended.

CN223190452UActive Publication Date: 2025-08-05XUZHOU TIANNENG MINING MASCH CO LTD
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Patent Information

Application Number
CN202422654339.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-08-05
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

The protective caps of existing suspended single hydraulic support lack support angle adjustment, resulting in excessive wear when supporting inclined objects, shortening service life and increasing material consumption.

Method used

A protective top cover including a fixing mechanism, an adjusting mechanism and a support mechanism is designed. Through the combination of sleeve, fixing member, arc-shaped clamp, pulling spring, handle bolts, turntables, ring gears and support plates, supporting adjustments are achieved to reduce wear.

Benefits of technology

Effectively adapt to the support needs of different inclination angles, reduce wear, and significantly extend the service life of the top cover and single hydraulic pillars.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a protection top cover of a suspension type single hydraulic prop, which comprises a fixing mechanism, an adjusting mechanism and a supporting mechanism, the fixing mechanism comprises a sleeve and two fixing pieces, and the inner walls of the two sides of the sleeve are respectively provided with a mounting groove; the two fixing pieces are movably arranged in the corresponding mounting grooves respectively; the adjusting mechanism is fixedly arranged on the sleeve, and the supporting mechanism is fixedly arranged on the adjusting mechanism. Therefore, the supporting requirements of different inclination angles can be met, excessive abrasion caused by angle mismatching is effectively reduced, and therefore the service life of the top cover and the service life of the whole single hydraulic prop are remarkably prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of suspended single hydraulic props, in particular to a protective top cover of a suspended single hydraulic prop. Background Art

[0002] As we all know, the top cover, a key component of a single hydraulic prop, plays a crucial dual role: on the one hand, it provides the necessary support force; on the other hand, it is responsible for effectively transmitting the pressure exerted on the top to the piston, cylinder, and bottom cover, and ultimately dissipating it to the ground. However, the protective top cover design of the suspended single hydraulic prop currently widely used in the market is relatively simple, with a significant disadvantage: the lack of support angle adjustment function.

[0003] This design limitation means that when the top cover needs to support an inclined object, it cannot adjust accordingly to the object's tilt angle, which in turn increases wear on the contact surface between the top cover and the object. This uneven and excessive wear not only shortens the service life of the top cover, but also increases material consumption and maintenance costs during operation. Utility Model Content

[0004] The utility model aims to solve one of the technical problems in the related art at least to a certain extent.

[0005] To this end, the purpose of the present invention is to propose a protective top cover for a suspended single hydraulic support, which can adapt to the support requirements of different inclination angles, effectively reduce excessive wear caused by angle mismatch, and thus significantly extend the service life of the top cover and the entire single hydraulic support.

[0006] In order to achieve the above-mentioned purpose, the utility model proposes a protective top cover for a suspended single hydraulic support, including a fixing mechanism, an adjustment mechanism and a support mechanism, wherein the fixing mechanism includes a sleeve and two fixing parts, wherein installation grooves are respectively provided on the inner walls on both sides of the sleeve; the two fixing parts are respectively movably arranged in the corresponding installation grooves; the adjustment mechanism is fixedly arranged on the sleeve, and the support mechanism is fixedly arranged on the adjustment mechanism.

[0007] The protective top cover of the suspended single hydraulic support of the utility model can adapt to the support requirements of different inclination angles, effectively reduce excessive wear caused by angle mismatch, and thus significantly extend the service life of the top cover and the entire single hydraulic support.

[0008] In addition, the protective top cover of the suspended single hydraulic prop proposed in the application may also have the following additional technical features:

[0009] Specifically, the fixing part includes an arc-shaped clamping plate, two tension springs and a handle bolt, wherein the arc-shaped clamping plate is movably arranged in the mounting groove; the two tension springs are arranged side by side in the mounting groove, and one end of the tension spring is fixedly connected to the arc-shaped clamping plate, and the other end of the tension spring is fixedly connected to the side wall of the mounting groove; the handle bolt is threadedly connected to the sleeve wall, and the top end of the handle bolt is connected to the arc-shaped clamping plate in abutment with the sleeve.

[0010] Specifically, the adjustment mechanism includes a support cylinder, a turntable, a bolt, a spring, a first inner gear ring, a first outer gear ring and a support component, wherein the support cylinder is fixedly arranged on the sleeve; the turntable is movably arranged in the support cylinder, and one end of the turntable passes through the support cylinder; one end of the bolt passes through the turntable and is threadedly connected to the end wall of the support cylinder; the spring is sleeved on the bolt, and one end of the spring is fixedly connected to the end wall of the support cylinder, and the other end of the spring is in contact with the other end of the turntable; the first inner gear ring is fixedly arranged in the support cylinder; the first outer gear ring is sleeved and fixed on the turntable, and the first outer gear ring is meshed with the first inner gear ring; the support component is fixedly arranged on the end wall of the support cylinder.

[0011] Specifically, the support component includes a support column, a second outer gear ring and a second inner gear ring, wherein the support column is fixed on the end wall of the support cylinder; the second outer gear ring is sleeved and fixed on the support column; and the second inner gear ring is meshed with the second outer gear ring.

[0012] Specifically, the support mechanism includes two support plates and a cover plate, wherein the two support plates are arranged side by side and vertically fixed on the cover plate, one of the support plates is fixedly connected to the second inner gear ring, and the other support plate is fixedly connected to the turntable.

[0013] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0015] Figure 1 A three-dimensional protective cover of a suspended single hydraulic prop according to an embodiment of the present invention Figure 1 ;

[0016] Figure 2 A three-dimensional protective cover of a suspended single hydraulic prop according to an embodiment of the present invention Figure 2;

[0017] Figure 3 This is a cross-sectional view of a protective top cover of a suspended single hydraulic prop according to an embodiment of the present invention.

[0018] As shown in the figure: 10. Fixing mechanism; 11. Sleeve; 12. Fixing part; 121. Arc-shaped splint; 122. Tension spring; 123. Handle bolt; 101. Mounting slot; 20. Adjusting mechanism; 21. Support cylinder; 22. Turntable; 23. Bolt; 24. Spring; 25. First inner gear ring; 26. First outer gear ring; 27. Support component; 271. Support column; 272. Second outer gear ring; 273. Second inner gear ring; 30. Support mechanism; 31. Support plate; 32. Cover plate. DETAILED DESCRIPTION

[0019] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention. On the contrary, the embodiments of the present invention include all variations, modifications, and equivalents that fall within the spirit and scope of the appended claims.

[0020] The protective top cover of the suspended single hydraulic prop according to the embodiment of the present invention will be described below with reference to the accompanying drawings.

[0021] like Figure 1-Figure 3 As shown, the protective top cover of the suspended single hydraulic prop according to the embodiment of the present invention may include a fixing mechanism 10 , an adjusting mechanism 20 and a supporting mechanism 30 .

[0022] The fixing mechanism 10 may include a sleeve 11 and two fixing members 12. Mounting slots 101 are defined on the inner walls of the sleeve 11 on both sides, and the two fixing members 12 are movably positioned within the corresponding mounting slots 101. The two fixing members 12 are used to secure the sleeve 11 to the output end of a single hydraulic support (not shown).

[0023] The adjusting mechanism 20 is fixedly disposed on the sleeve 11 , and the supporting mechanism 30 is fixedly disposed on the adjusting mechanism 20 , wherein the adjusting mechanism 20 is used to adjust the supporting angle of the supporting mechanism 30 .

[0024] In order to clearly illustrate the above embodiment, in one embodiment of the present utility model, as Figure 3 As shown, the fixing member 12 may include an arc-shaped clamping plate 121 , two tension springs 122 and a handle bolt 123 .

[0025] Among them, the arc-shaped clamping plate 121 is movably set in the installation groove 101, and the two tension springs 122 are arranged side by side in the installation groove 101, and one end of the tension spring 122 is fixedly connected to the arc-shaped clamping plate 121, and the other end of the tension spring 122 is fixedly connected to the side wall of the installation groove 101.

[0026] It should be noted that, in order to improve the clamping and fixing effect of the arc-shaped clamping plate 121 , anti-slip grooves may be further provided on the inner arc-shaped surface of the arc-shaped clamping plate 121 .

[0027] The handle bolt 123 is threadedly connected to the wall of the sleeve 11 , and the top end of the handle bolt 123 is in contact with the arc-shaped clamping plate 121 .

[0028] It can be understood that when the adjustment mechanism 20 and the support mechanism 30 need to be fixed on the output end of the single hydraulic support, the relevant staff first needs to put the sleeve 11 on the output end of the single hydraulic support, and then the staff manually rotates the handle bolt 123. The rotating handle bolt 123 pushes the arc-shaped clamping plate 121 to move closer to the output end of the single hydraulic support and stretches the tension spring 122, and then the output end of the single hydraulic support is clamped by the two arc-shaped clamping plates 121 moving toward each other, thereby fixing the sleeve 11 on the output end of the single hydraulic support.

[0029] When the sleeve 11 needs to be removed from the output end of the single hydraulic support, the staff can manually reverse the handle bolt 123. At this time, the handle bolt 123 moves away from the arc-shaped clamping plate 121, and the arc-shaped clamping plate 121 resets and moves under the tension of the tension spring 122, thereby releasing the clamping of the output end of the single hydraulic support.

[0030] In one embodiment of the present invention, Figure 1-Figure 3 As shown, the adjustment mechanism 20 may include a support cylinder 21 , a rotary disk 22 , a bolt 23 , a spring 24 , a first inner gear ring 25 , a first outer gear ring 26 and a support component 27 .

[0031] The supporting cylinder 21 is fixedly arranged on the sleeve 11 , the turntable 22 is movably arranged in the supporting cylinder 21 , and one end of the turntable 22 passes through the supporting cylinder 21 .

[0032] One end of the bolt 23 passes through the turntable 22 and is threadedly connected to the end wall of the support cylinder 21. The spring 24 is sleeved on the bolt 23, and one end of the spring 24 is fixedly connected to the end wall of the support cylinder 21, and the other end of the spring 24 is in contact with the other end of the turntable 22.

[0033] The first inner gear ring 25 is fixed in the support cylinder 21 , the first outer gear ring 26 is sleeved and fixed on the turntable 22 , and the first outer gear ring 26 is meshed with the first inner gear ring 25 , and the support component 27 is fixed on the end wall of the support cylinder 21 .

[0034] In order to clearly illustrate the above embodiment, in one embodiment of the present utility model, as Figure 2 As shown, the support component 27 may include a support column 271 , a second outer gear ring 272 and a second inner gear ring 273 , wherein the support column 271 is fixedly disposed on the end wall of the support cylinder 21 .

[0035] The second outer gear ring 272 is sleeved and fixed on the support column 271 , and the second inner gear ring 273 is meshed with the second outer gear ring 272 .

[0036] Furthermore, in one embodiment of the present invention, Figure 1-Figure 3 As shown, the support mechanism 30 may include two support plates 31 and a cover plate 32, wherein the two support plates 31 are fixedly arranged side by side and vertically on the cover plate 32, one of the support plates 31 is fixedly connected to the second inner gear ring 273, and the other support plate 31 is fixedly connected to the turntable 22. It should be noted that in order to increase the friction force on the top of the cover plate 32 and improve the stability when supporting an object on a flat surface, anti-slip grooves or anti-slip pads may also be provided on the top wall of the cover plate 32.

[0037] Specifically, when the angle of the cover plate 32 needs to be adjusted, the operator can manually press the rotary disk 22 to move it toward the support cylinder 21. The moving rotary disk 22 drives the first outer ring gear 26, the two support plates 31, the cover plate 32, and the second inner ring gear 273 to move synchronously and compress the spring 24. At this time, the first outer ring gear 26 is disengaged from the first inner ring gear 25, and the second inner ring gear 273 is disengaged from the position limit of the second outer ring gear 272.

[0038] The staff then manually rotates the turntable 22 to adjust the support angle of the cover plate 32. When the support angle of the cover plate 32 is adjusted to the appropriate position, the staff releases the turntable 22. At this point, the turntable 22 loses its pressing force and, under the tension of the spring 24, resets. The reset turntable 22 then synchronously resets the first outer ring gear 26, the two support plates 31, the cover plate 32, and the second inner ring gear 273. The first outer ring gear 26 meshes with the first inner ring gear 25 to limit the position of the turntable 22, and thus the cover plate 32. Simultaneously, the second inner ring gear 273 meshes with the second outer ring gear 272 to limit the position of the cover plate 32, thereby securing the cover plate 32.

[0039] In summary, the protective top cover of the suspended single hydraulic support in the embodiment of the present invention can adapt to the support requirements of different inclination angles, effectively reduce excessive wear caused by angle mismatch, and thus significantly extend the service life of the top cover and the entire single hydraulic support.

[0040] In this specification, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include at least one of such features. In the description of this utility model, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.

[0041] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.

[0042] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present invention.

Claims

1. A protective top cover for a suspended single hydraulic prop, characterized in that: It includes a fixing mechanism, an adjusting mechanism and a supporting mechanism, wherein: The fixing mechanism includes a sleeve and two fixing members, wherein: The inner walls on both sides of the sleeve are respectively provided with mounting grooves; The two fixing members are respectively movably arranged in the corresponding mounting grooves; The adjusting mechanism is fixedly arranged on the sleeve, and the supporting mechanism is fixedly arranged on the adjusting mechanism.

2. The protective top cover of the suspended single hydraulic prop according to claim 1, characterized in that: The fixing member includes an arc-shaped clamping plate, two tension springs and a handle bolt, wherein: The arc-shaped clamping plate is movably arranged in the mounting groove; The two tension springs are arranged side by side in the installation slot, and one end of the tension spring is fixedly connected to the arc-shaped clamping plate, and the other end of the tension spring is fixedly connected to the side wall of the installation slot; The handle bolt is threadedly connected to the sleeve wall, and the top end of the handle bolt is in contact with the arc-shaped clamping plate.

3. The protective top cover of the suspended single hydraulic prop according to claim 1, characterized in that: The adjustment mechanism includes a supporting cylinder, a rotating disk, a bolt, a spring, a first inner gear ring, a first outer gear ring and a supporting component, wherein: The supporting cylinder is fixedly arranged on the sleeve; The turntable is movably arranged in the support cylinder, and one end of the turntable passes through the support cylinder; One end of the bolt passes through the turntable and is threadedly connected to the end wall of the support cylinder; The spring is sleeved on the bolt, and one end of the spring is fixedly connected to the end wall of the support cylinder, and the other end of the spring is in contact with the other end of the turntable; The first inner gear ring is fixedly disposed in the supporting cylinder; The first outer gear ring is sleeved and fixed on the rotating disk, and the first outer gear ring is meshed with the first inner gear ring; The supporting component is fixedly arranged on the end wall of the supporting cylinder.

4. The protective top cover of the suspended single hydraulic prop according to claim 3, characterized in that: The support component includes a support column, a second outer gear ring and a second inner gear ring, wherein: The support column is fixedly arranged on the end wall of the support cylinder; The second outer gear ring is sleeved and fixed on the support column; The second inner gear ring is meshed with the second outer gear ring.

5. The protective top cover of the suspended single hydraulic prop according to claim 4, characterized in that: The support mechanism includes two support plates and a cover plate, wherein the two support plates are arranged side by side and vertically fixed on the cover plate, one of the support plates is fixedly connected to the second inner gear ring, and the other support plate is fixedly connected to the turntable.