Energy-saving control device for factory air conditioner
By designing the factory air conditioning energy control device, using the heat interaction and gas flow optimization of the cold water square pipe and the flow guide tube, the problems of heat source accumulation and low-temperature air-conditioning waste during the condensation and cooling of the factory air conditioner external unit are solved, and energy efficiency is improved.
Patent Information
- Application Number
- CN202422288274.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-19
AI Technical Summary
During the condensation and cooling process of existing factory air conditioners, heat source accumulation leads to high energy consumption, and low-temperature air conditioners accumulate to waste.
Design a factory air conditioning energy control device, including cold water square pipe, diversion square pipe, drainage pipe and U-shaped cooling pipe, to achieve efficient energy conversion and gas mixing cooling through heat interaction and gas flow optimization.
It reduces energy consumption, reduces waste of low-temperature air conditioning systems, and improves the energy efficiency of air conditioning systems.
Smart Images

Figure CN223191733U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of air-conditioning energy-saving control, in particular to an energy-saving control device for a factory air-conditioning. Background Art
[0002] Industrial air conditioning refers to air-conditioning equipment that provides environmental temperature, humidity, and cleanliness guarantees for the reliable operation of industrial product production processes or industrial process equipment. For example, constant temperature and humidity air conditioners used to ensure the normal operation of equipment in electrical control rooms, special air conditioners for high-temperature environments used in mobile bridge cranes in steelmaking workshops, low-temperature unit air conditioners used in meat processing workshops, etc., all belong to industrial air conditioners.
[0003] The announcement number is CN216132023U, a factory air-conditioning system for each workshop, including a rectangular closed cavity, an air inlet is arranged on the side wall close to the ground at one end of the length direction of the rectangular closed cavity, and an air outlet is opened on the top surface of the other end. Along the length direction of the rectangular closed cavity, a first cavity, a second cavity, a third cavity, a fourth cavity and a fifth cavity are arranged in sequence. When the factory air-conditioning is in operation, it is necessary to absorb the outside air into the inside of the outdoor unit, and then condense and cool the absorbed air through the hydraulic condenser inside the outdoor unit. This cooling method will accumulate a large amount of high-temperature heat source around the outdoor unit of the factory air-conditioning. When the outdoor unit of the factory is in operation again, it will absorb the outside air for cooling and convert the high-temperature gas into low-temperature gas, which will greatly increase the energy consumption.
[0004] In the current existing technology, when the air conditioner is in operation, it needs to absorb the outside air into the outside unit, and then condense and cool the absorbed air through the hydraulic condenser inside the outside unit. However, the existing factory air-conditioning outdoor units are all located at the top of the factory building. When condensing and converting hot air, the heat source generated will increase and accumulate around the outdoor unit, so that the temperature absorbed into the inside of the outdoor unit will be higher than the normal temperature, and the energy required will be higher than the normal consumption, which will cause a certain amount of resource waste. Moreover, when the cold air guide pipe is guiding cold air, the output end of the guide pipe is closest to the factory air-conditioning outdoor unit, so that the temperature at this position is closest to the temperature when the factory air-conditioning outdoor unit discharges cold air, and a large amount of low-temperature cold air will accumulate at this position. The accumulation of low-temperature cold air will cause the problem of low-temperature waste.
[0005] Therefore, in order to solve the above problems, a factory air-conditioning energy-saving control device is proposed. Utility Model Content
[0006] In order to make up for the deficiencies of the prior art and solve the above problems, a plant air conditioning energy-saving control device is proposed.
[0007] The technical solution adopted by the present invention to solve its technical problems is: the utility model describes an energy-saving control device for factory air conditioners, comprising a factory air conditioner outdoor unit and a cold water square pipe fixedly installed on the bottom surface of the factory air conditioner outdoor unit, a support frame symmetrically fixedly installed on the surfaces of both sides of the factory air conditioner outdoor unit and the cold water square pipe, a guide square pipe fixedly installed on the other side surface of the factory air conditioner outdoor unit, a drainage pipe fixedly connected to the inner wall surface of the guide square pipe, a bell mouth is provided on the top surface of the drainage pipe, a drain pipe is provided on the inner wall surface of the guide square pipe and at the bottom edge position of the drainage pipe, a double-layer hollow box 2 is fixedly installed on the back side of the guide square pipe, and one end of the drainage pipe and the bell mouth respectively passes through the guide square pipe and extends to The upper and lower inner walls of the double-layer hollow box 2, the outer surface of the double-layer hollow box 2 is respectively fixedly connected with the exhaust pipe 2 and the air intake pipe 2, and one end of the air intake pipe 2 and the exhaust pipe 2 are respectively connected to the drainage pipe and the discharge pipe on the inner wall of the double-layer hollow box 2; the outer surface of the cold water square tube is fixedly connected with the double-layer hollow box 1, the outer surface of the double-layer hollow box 1 is respectively fixedly connected with the air intake pipe 1 and the exhaust pipe 1, the other ends of the air intake pipe 1 and the exhaust pipe 1 are connected to the air intake pipe 2 and the double-layer hollow box 1, and the inner wall of the cold water square tube is fixedly connected with a U-shaped cooling pipe, and the two ends of the U-shaped cooling pipe respectively pass through the cold water square tube and extend to the interior of the double-layer hollow box 1 and are connected to the air intake pipe 1 and the exhaust pipe 1.
[0008] Preferably, a baffle plate arranged on the bottom edge of the U-shaped cooling tube is fixedly connected to the inner wall surface of the cold water square tube.
[0009] Preferably, a diversion chute is provided on the edge of one end of the baffle plate at the inlet of the cold water square pipe.
[0010] Preferably, a sealing rubber ring is fixedly connected to the inner wall surface of the cold water square pipe, and the inner wall surface of the sealing rubber ring is detachably mounted on the outer surface of one end of the U-shaped cooling pipe.
[0011] Preferably, a filter box is movably sleeved on the inner wall of the cold water square tube, and a honeycomb plate movably fitted on the outer surface of the filter box is fixedly connected to the inner wall of the cold water square tube.
[0012] Preferably, a hydraulic brake is provided on one side surface of the factory air-conditioning outdoor unit and at the top edge of the cold water square pipe, and a filter screen is fixedly connected to the output end of the hydraulic brake and movably overlapped on the edge of the inlet of the factory air-conditioning outdoor unit.
[0013] Preferably, an air guide pipe arranged on the outer surface of the filter screen is fixedly mounted on the outer surface of the output end of the hydraulic brake, and the other end of the air guide pipe is fixedly connected to the top surface of the cold water square pipe.
[0014] Beneficial effects of the utility model:
[0015] The utility model provides an energy-saving control device for factory air conditioners, which cooperates with the factory air conditioner outdoor unit to inject the cooled low-temperature cold air into the interior of the guide square tube, and the high-speed flowing low-temperature cold air will contact the bell mouth on the top surface of the guide tube. The opened bell mouth is used to inject the rapidly downward-flowing airflow into the interior of the guide tube. Under the subsequent push of the low-temperature gas, the airflow inside the guide tube will pass through the double-layer hollow box 2 and the interior of the air intake pipe 2, and then flow into the air intake pipe 1, the double-layer hollow box 1 and the interior of the U-shaped cooling tube. When the low-temperature cold air contacts the U-shaped cooling tube, it will quickly absorb the heat source on the surface of the U-shaped cooling tube, and then quickly reduce the surface temperature of the U-shaped cooling tube, so that the high-temperature air flowing inside the cold water square tube contacts the surface of the U-shaped cooling tube, and the high-temperature gas inside the cold water square tube is quickly cooled by heat exchange;
[0016] The utility model provides an energy-saving control device for a factory air conditioner, which cooperates with an outdoor unit of the factory air conditioner to absorb external air, and a strong suction force will absorb air from one end of the air guide pipe, and cooperate with one end of the cold water square pipe to recover the air escaped from the factory building, and guide the absorbed gas into the interior of the cold water square pipe, and the flowing gas will contact the U-shaped cooling pipe inside the cold water square pipe. The low temperature environment on the surface of the U-shaped cooling pipe will interact with the flowing gas as a heat source, and the cooled gas will flow into the interior of the filter box for dust filtering, and the filtered low-temperature gas will pass through the air guide pipe and enter the interior of the outdoor unit of the factory air conditioner. At this time, the low-temperature gas will be mixed with the high-temperature air absorbed by the outdoor unit of the factory air conditioner to be cooled, and the cooled high-temperature gas will gradually tend to the normal outdoor temperature, thereby greatly reducing energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the cutaway three-dimensional structure of the factory air-conditioning outdoor unit in the present utility model;
[0020] Figure 3 This is a schematic diagram of the back-sectional three-dimensional structure of the cold water square tube in the present invention;
[0021] Figure 4 This is a schematic diagram of the front cross-sectional three-dimensional structure of the cold water square tube in the present invention;
[0022] Figure 5 This is a schematic diagram of the cross-sectional three-dimensional structure of the diversion square tube in the present utility model;
[0023] Figure 6 It is a schematic diagram of the three-dimensional structure of the diversion square tube in the utility model in a sectional view from the back.
[0024] Legend: 11. Factory air-conditioning outdoor unit; 111. Hydraulic brake; 112. Filter screen; 113. Air guide pipe; 12. Cold water square pipe; 121. Baffle; 122. Sealing rubber ring; 123. U-shaped cooling pipe; 124. Diversion chute; 125. Filter box; 126. Double-layer hollow box (one); 127. Intake pipe (one); 128. Exhaust pipe (one); 13. Support frame; 14. Diversion square pipe; 141. Drainage pipe; 142. Bell mouth; 143. Drainage pipe; 144. Double-layer hollow box (two); 145. Intake pipe (two); 146. Exhaust pipe (two). DETAILED DESCRIPTION
[0025] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] Specific examples are given below.
[0027] See also Figure 1 - Figure 6The utility model provides an energy-saving control device for a factory air conditioner, comprising an outdoor unit 11 for the factory air conditioner and a cold water square pipe 12 fixedly mounted on the bottom surface of the outdoor unit 11 for the factory air conditioner, a support frame 13 symmetrically fixedly mounted on the surfaces of both sides of the outdoor unit 11 for the factory air conditioner and the cold water square pipe 12, a guide square pipe 14 fixedly mounted on the surface of the other side of the outdoor unit 11 for the factory air conditioner, a drainage pipe 141 fixedly connected to the inner wall surface of the guide square pipe 14, a bell mouth 142 is provided on the top surface of the drainage pipe 141, a discharge pipe 143 is provided on the inner wall surface of the guide square pipe 14 and at the bottom edge position of the drainage pipe 141, a double-layer hollow box 2 144 is fixedly mounted on the back side of the guide square pipe 14, and one end of the drainage pipe 141 and the bell mouth 142 respectively pass through the guide square pipe 14 and extend to the upper and lower inner walls of the double-layer hollow box 2 144, An exhaust pipe 2 146 and an air intake pipe 2 145 are fixedly connected to the outer surface of the core box 2 144, and one end of the air intake pipe 2 145 and the exhaust pipe 2 146 are respectively connected to the drainage pipe 141 and the drain pipe 143 on the inner wall of the double-layer hollow box 2 144; a double-layer hollow box 126 is fixedly connected to the outer surface of the cold water square tube 12, and an air intake pipe 127 and an exhaust pipe 128 are respectively fixedly connected to the outer surface of the double-layer hollow box 126, and the other ends of the air intake pipe 127 and the exhaust pipe 128 are connected to the air intake pipe 2 145 and the double-layer hollow box 126; a U-shaped cooling pipe 123 is fixedly connected to the inner wall of the cold water square tube 12, and both ends of the U-shaped cooling pipe 123 pass through the cold water square tube 12 and extend to the interior of the double-layer hollow box 126 to be connected to the air intake pipe 127 and the exhaust pipe 128;
[0028] During operation, the factory air-conditioning outdoor unit 11 cooperates with the factory air-conditioning outdoor unit 11 to inject the cooled low-temperature cold air into the interior of the guide square tube 14. The high-speed flowing low-temperature cold air will contact the bell mouth 142 on the top surface of the guide tube 141, and the opened bell mouth 142 will be used to inject the rapidly downward-flowing airflow into the interior of the guide tube 141. Under the subsequent push of the low-temperature gas, the air flow inside the guide tube 141 will pass through the double-layer hollow box 2 144 and the air intake pipe 2 145, and then flow into the air intake pipe 1 127, the double-layer hollow box 1 126 and the interior of the U-shaped cooling tube 123. When the low-temperature cold air contacts the U-shaped cooling tube 123, it will quickly absorb the heat source on the surface of the U-shaped cooling tube 123, and then quickly reduce the surface temperature of the U-shaped cooling tube 123, so that the high-temperature air flowing inside the cold water square tube 12 contacts the surface of the U-shaped cooling tube 123, and the heat exchange cooling is used. The high-temperature gas inside the water square tube 12 is quickly cooled; the gas after absorbing heat will be re-injected into the double-layer hollow box 126 and the exhaust pipe 128 under the push of the subsequent low-temperature gas. As the gas is continuously pushed, the low-temperature gas will be re-injected into the interior of the discharge pipe 143. The downward vertical angle of the discharge pipe 143 is used to inject the gas after absorbing heat into the interior of the guide square tube 14, and mix with the low-temperature gas inside to cool it. At the same time, the push of the gas can accelerate the fluidity of the gas inside the guide square tube 14, so that the low-temperature gas accumulated at the inlet of the guide square tube 14 can flow quickly, avoiding the output end of the guide tube being closest to the factory air-conditioning outdoor unit so that the temperature at this position is closest to the temperature when the factory air-conditioning outdoor unit discharges cold air, and a large amount of low-temperature cold air will be accumulated at this position, and the accumulation of low-temperature cold air will cause waste of low-temperature gas.
[0029] Further, such as Figures 1 to 6 As shown, a baffle plate 121 arranged on the bottom edge of the U-shaped cooling tube 123 is fixedly connected to the inner wall of the cold water square tube 12, and a guide chute 124 is provided on the edge of one end of the baffle plate 121 at the entrance of the cold water square tube 12. A sealing rubber ring 122 is fixedly connected to the inner wall of the cold water square tube 12, and the inner wall of the sealing rubber ring 122 is detachably mounted on the outer surface of one end of the U-shaped cooling tube 123. A filter box 125 is movably sleeved on the inner wall of the cold water square tube 12. There is a honeycomb plate that is movably attached to the outer surface of the filter box 125, and a hydraulic brake 111 is provided on one side surface of the factory air-conditioning outdoor unit 11 and at the top edge position of the cold water square pipe 12. The output end of the hydraulic brake 111 is fixedly connected to a filter screen plate 112 that is movably overlapped on the edge position of the inlet of the factory air-conditioning outdoor unit 11. An air guide pipe 113 arranged on the outer surface of the filter screen plate 112 is fixedly installed on the outer surface of the output end of the hydraulic brake 111, and the other end of the air guide pipe 113 is fixedly connected to the top surface of the cold water square pipe 12.
[0030] During operation, it cooperates with the factory air-conditioning outdoor unit 11 to absorb the outside air, and the strong suction force will absorb the air from one end of the air duct 113, and cooperate with one end of the cold water square pipe 12 to recover the air escaped from the factory building, and guide the absorbed gas into the inside of the cold water square pipe 12. The flowing gas will contact the U-shaped cooling pipe 123 inside the cold water square pipe 12. The low temperature environment on the surface of the U-shaped cooling pipe 123 will interact with the flowing gas as a heat source, and the cooled gas will flow into the inside of the filter box 125 for dust filtration. The filtered low-temperature gas will pass through the air duct 113 and enter the inside of the factory air-conditioning outdoor unit 11. At this time, the low-temperature gas will be mixed with the high-temperature air from the outside absorbed by the factory air-conditioning outdoor unit 11 for cooling. The cooled high-temperature gas will gradually tend to the normal outdoor temperature, greatly reducing the energy consumption.
[0031] Working principle: Cooperate with the factory air-conditioning outdoor unit 11 to inject the cooled low-temperature cold air into the interior of the guide square tube 14, and the high-speed flowing low-temperature cold air will contact the bell mouth 142 on the top surface of the guide tube 141. The opened bell mouth 142 is used to inject the rapidly downward-flowing airflow into the interior of the guide tube 141. Under the subsequent push of the low-temperature gas, the air inside the guide tube 141 will pass through the double-layer hollow box 2 144 and the interior of the intake pipe 2 145, and then flow into the interior of the intake pipe 1 127, the double-layer hollow box 1 126 and the U-shaped cooling tube 123. When the low-temperature cold air contacts the U-shaped cooling tube 123, it will quickly absorb the heat source on the surface of the U-shaped cooling tube 123, thereby quickly reducing the surface temperature of the U-shaped cooling tube 123, so that the high-temperature air flowing inside the cold water square tube 12 contacts the surface of the U-shaped cooling tube 123, and the high-temperature air inside the cold water square tube 12 is quickly cooled by heat exchange;
[0032] The heat-absorbing gas is then pushed by the subsequent low-temperature gas to be re-injected into the double-layer hollow box 126 and the exhaust pipe 128. As the gas is continuously pushed, the low-temperature gas is re-injected into the interior of the drainage pipe 143. The downward vertical angle of the drainage pipe 143 is used to inject the heat-absorbing gas into the interior of the guide square tube 14, where it mixes with the low-temperature gas inside and is cooled. At the same time, the push of the gas can accelerate the flow of the gas inside the guide square tube 14, causing the low-temperature gas accumulated at the entrance of the guide square tube 14 to flow rapidly.
[0033] Cooperate with the factory air-conditioning outdoor unit 11 to absorb the outside air, and the strong suction force will absorb the air at one end of the air duct 113, cooperate with one end of the cold water square pipe 12 to recover the air escaped from the factory building, and guide the absorbed gas into the inside of the cold water square pipe 12. The flowing gas will contact the U-shaped cooling pipe 123 inside the cold water square pipe 12. The low temperature environment on the surface of the U-shaped cooling pipe 123 will interact with the flowing gas as a heat source. The cooled gas will flow into the inside of the filter box 125 for dust filtration. The filtered low-temperature gas will pass through the air duct 113 and enter the inside of the factory air-conditioning outdoor unit 11. At this time, the low-temperature gas will be mixed with the high-temperature air absorbed by the factory air-conditioning outdoor unit 11 to cool down. The cooled high-temperature gas will gradually tend to the normal outdoor temperature, greatly reducing the energy consumption.
[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. A plant service air conditioning energy-saving control device, comprising a plant service air conditioning outdoor unit (11) and a cold water square pipe (12) fixedly mounted on the bottom surface of the plant service air conditioning outdoor unit (11), a support frame (13) symmetrically fixedly mounted on both side surfaces of the plant service air conditioning outdoor unit (11) and the cold water square pipe (12), and a flow guide square pipe (14) fixedly mounted on the other side surface of the plant service air conditioning outdoor unit (11), characterized in that: A drainage pipe (141) is fixedly connected to the inner wall of the guide square tube (14), a bell mouth (142) is provided on the top surface of the guide tube (141), a discharge pipe (143) is provided on the inner wall of the guide square tube (14) and at the bottom edge of the guide tube (141), a double-layer hollow box 2 (144) is fixedly installed on the back of the guide square tube (14), and one end of the drainage pipe (141) and the bell mouth (142) respectively pass through the guide square tube (14) and extend to the upper and lower inner walls of the double-layer hollow box 2 (144), an exhaust pipe 2 (146) and an intake pipe 2 (145) are fixedly connected to the outer surface of the double-layer hollow box 2 (144), and one end of the intake pipe 2 (145) and the exhaust pipe 2 (146) are respectively connected to the double-layer hollow box 2 (144). The drainage pipe (141) and the drainage pipe (143) on the inner wall of the hollow box 2 (144) are connected through; the outer surface of the cold water square pipe (12) is fixedly connected to the double-layer hollow box 1 (126), and the outer surface of the double-layer hollow box 1 (126) is fixedly connected to the air intake pipe 1 (127) and the exhaust pipe 1 (128), respectively. The other ends of the air intake pipe 1 (127) and the exhaust pipe 1 (128) are connected to the air intake pipe 2 (145) and the double-layer hollow box 1 (126). The inner wall of the cold water square pipe (12) is fixedly connected to the U-shaped cooling pipe (123), and the two ends of the U-shaped cooling pipe (123) respectively pass through the cold water square pipe (12) and extend to the inside of the double-layer hollow box 1 (126) and are connected through the air intake pipe 1 (127) and the exhaust pipe 1 (128).
2. The energy-saving control device for factory air conditioning according to claim 1, characterized in that: A baffle (121) arranged at the bottom edge of the U-shaped cooling tube (123) is fixedly connected to the inner wall surface of the cold water square tube (12).
3. The energy-saving control device for factory air conditioning according to claim 2, characterized in that: One end of the baffle (121) is provided with a diversion chute (124) at an edge position at the inlet of the cold water square pipe (12).
4. The energy-saving control device for factory air conditioning according to claim 3, characterized in that: A sealing rubber ring (122) is fixedly connected to the inner wall surface of the cold water square pipe (12), and the inner wall surface of the sealing rubber ring (122) is detachably mounted on the outer surface of one end of the U-shaped cooling pipe (123).
5. The plant air conditioning energy-saving control device according to claim 4, characterized in that: A filter box (125) is movably sleeved on the inner wall surface of the cold water square tube (12), and a honeycomb plate movably fitted on the outer surface of the filter box (125) is fixedly connected to the inner wall surface of the cold water square tube (12).
6. The plant air conditioning energy-saving control device according to claim 1, characterized in that: A hydraulic brake (111) is provided on one side surface of the plant service air conditioning outdoor unit (11) and at the top edge of the cold water square pipe (12); a filter screen (112) is fixedly connected to the output end of the hydraulic brake (111) and movably overlapped at the edge of the inlet of the plant service air conditioning outdoor unit (11).
7. The energy-saving control device for factory air conditioning according to claim 6, characterized in that: An air guide pipe (113) arranged on the outer surface of the filter screen plate (112) is fixedly mounted on the outer surface of the output end of the hydraulic brake (111), and the other end of the air guide pipe (113) is fixedly connected to the top surface of the cold water square pipe (12).
Citation Information
Patent Citations
Factory service air conditioning system for various workshops
CN216132023U