Multi-thread cooling device based on varnished wire painting and baking

By combining air-cooling and water-cooling structures, the problem of unstable cooling during the paint and baking of enameled wire is solved, and rapid and thorough water stain removal and environmental cleaning are achieved, improving the processing quality of enameled wire.

CN223191970UActive Publication Date: 2025-08-05湖北德重精线有限公司
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Patent Information

Application Number
CN202422127623.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-05
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

During the existing enameled wire painting and baking process, the air-cooling cooling efficiency is unstable, which is prone to residual water stains and affects subsequent processing. The air-cooling efficiency is greatly affected by changes in ambient temperature, which may damage the paint surface and wire.

Method used

The multi-thread cooling device is adopted, combined with air-cooling and water-cooling structures, the water-cooling at the feed end is combined with oblique conveying with gravity and air-cooling speed to peel off the water stains, the dehumidification structure at the discharge end is thoroughly cleaned, the water-cooling cycle maintains a stable effect, and the air-cooling water stains are collected to avoid dispersion.

Benefits of technology

It achieves a stable and fast cooling effect, completely removes water stains on the surface of the wire, keeps the processing environment clean, and improves the processing quality and efficiency of the enameled wire.

✦ Generated by Eureka AI based on patent content.

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Abstract

The multi-thread cooling device based on varnished wire painting and baking comprises a cooling base, a plurality of sets of partition plates are arranged on a cooling channel in the cooling base, an air cooling structure is arranged on the cooling base, a water cooling structure is arranged at the feeding end of the cooling base, and a dehumidification structure is arranged at the discharging end of the cooling base. By adopting the structure, air cooling and water cooling are synchronously matched, the cooling effect is remarkably improved, and cooling is stable and rapid; the feeding end is subjected to water cooling, water stains on the surfaces of the wires are rapidly stripped through gravity and the air cooling speed in cooperation with oblique conveying, discharged materials are wiped, and water is comprehensively removed; and water cooling circulation is achieved, the efficient and stable water cooling effect is kept, water stains blown away through air cooling are collected and stored and do not flow away, the machining environment is kept clean, and practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of enameled wire manufacturing, in particular to a multi-thread cooling device based on enameled wire painting and baking. Background Art

[0002] The enameled wire production process involves multiple processing steps, including the need to cool the wire after painting and baking. Existing cooling methods mostly use air cooling rather than water cooling, which can easily leave excessive water stains on the wire surface, making subsequent processing inconvenient and prone to impurities adhering. However, the efficiency of air cooling varies greatly with ambient temperature, and stable cooling cannot be guaranteed. Inadequate cooling of high-temperature wires can easily damage the surface paint and cause damage to the wire during subsequent processing and winding. Summary of the Invention

[0003] The technical problem to be solved by the utility model is to provide a multi-threaded cooling device based on enameled wire painting and baking, with synchronous cooperation of air cooling and water cooling, which significantly improves the cooling effect and cools stably and quickly; water cooling at the feed end, in conjunction with oblique conveying, uses gravity and air cooling wind speed to quickly peel off water stains on the surface of the wire, and wipes the discharge to completely remove water; water cooling circulation maintains an efficient and stable water cooling effect, and the water stains blown away by air cooling are collected and stored and will not disperse, thereby keeping the processing environment clean and highly practical.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: a multi-threaded cooling device based on enameled wire painting and baking, including a cooling seat, a plurality of groups of partitions are provided on the cooling channel in the cooling seat, an air cooling structure is provided on the cooling seat, a water cooling structure is provided at the feed end of the cooling seat, and a dehumidification structure is provided at the discharge end of the cooling seat.

[0005] In a preferred solution, the cooling seat is an inclined seat, and the horizontal height of the feeding end of the cooling seat is lower than the horizontal height of the discharging end thereof.

[0006] In a preferred solution, the air-cooling structure includes a fixed frame arranged on the cooling seat, a filter screen and a first fixed seat are provided on the fixed frame, and a fan is provided on the first fixed seat.

[0007] In the preferred scheme, the water cooling structure includes a water cooling trough arranged at the feed end of the cooling seat, a mounting plate is symmetrically provided on the water cooling trough, a first support plate is symmetrically provided on the mounting plate, a first rotating shaft is provided on the first support plate, a plurality of first guide wheels are provided on the first rotating shaft, an immersion shaft is provided in the water cooling trough, a plurality of immersion guide wheels are provided on the immersion shaft, one end of the water cooling trough is connected to one end of a water pump through a water outlet pipe, the water pump is connected to the cooling seat through a second fixed seat, the other end of the water pump is connected to one end of a cooling pipe through a water supply pipe, the other end of the cooling pipe is connected to the other end of the water cooling trough through a return pipe, and the cooling pipe is connected to the outer wall of the water cooling trough through a third fixed seat.

[0008] In a preferred solution, the cooling pipes are multiple groups of S-shaped pipes.

[0009] In the preferred solution, the dehumidification structure includes a symmetrically arranged support frame, a second support plate and a positioning mounting rod are symmetrically arranged on the support frame, a second rotating shaft is provided on the second support plate, a plurality of second guide wheels are provided on the second rotating shaft, a support plate is provided on the positioning mounting rod, symmetrically arranged splints are positioned and installed on the positioning mounting rod, dehumidification pads are provided on adjacent sides of the symmetrically arranged splints, and a locking member is provided on the positioning mounting rod.

[0010] The multi-threaded cooling device based on enameled wire painting and baking provided by the utility model has the following beneficial effects by adopting the above structure:

[0011] (1) Synchronous combination of air cooling and water cooling significantly improves the cooling effect, and the cooling is stable and fast;

[0012] (2) The feed end is water-cooled, and the inclined conveying is used to quickly remove water stains on the surface of the wire by using gravity and air cooling speed, and the discharge is wiped to fully remove water;

[0013] (3) Water cooling circulation maintains efficient and stable water cooling effect. The water stains blown away by air cooling are collected and stored without dispersing, keeping the processing environment clean and practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 3 This is a schematic diagram of the air-cooling structure of the present utility model.

[0018] Figure 4 This is a schematic diagram of the water cooling structure of the utility model.

[0019] Figure 5 This is a schematic diagram of the dehumidification structure of the utility model.

[0020] In the figure: cooling seat 1, air cooling structure 2, water cooling structure 3, dehumidification structure 4, fixed frame 5, filter 6, first fixed seat 7, fan 8, water cooling trough 9, mounting plate 10, first support plate 11, first rotating shaft 12, first guide wheel 13, immersion shaft 14, immersion guide wheel 15, water outlet pipe 16, water pump 17, second fixed seat 18, water supply pipe 19, cooling pipe 20, return pipe 21, third fixed seat 22, support frame 23, second support plate 24, second rotating shaft 25, second guide wheel 26, positioning mounting rod 27, support plate 28, splint 29, dehumidification pad 30, locking member 31, partition 32. DETAILED DESCRIPTION

[0021] like Figure 1-5 In the invention, a multi-threaded cooling device based on enameled wire painting and baking includes a cooling seat 1, a plurality of partitions 32 are provided on the cooling channel in the cooling seat 1, an air cooling structure 2 is provided on the cooling seat 1, a water cooling structure 3 is provided at the feeding end of the cooling seat 1, and a dehumidification structure 4 is provided at the discharging end of the cooling seat 1.

[0022] In a preferred embodiment, the cooling seat 1 is an inclined seat, and the level of the feeding end of the cooling seat 1 is lower than the level of the discharging end thereof, so that water stains on the surface of the wire can be removed by gravity and the water stains can be collected by reflux.

[0023] In a preferred embodiment, the air cooling structure 2 includes a fixed frame 5 provided on the cooling base 1, a filter 6 and a first fixed base 7 provided on the fixed frame 5, and a fan 8 provided on the first fixed base 7. During the air cooling process, impurities in the air are filtered to prevent them from adhering to the wire.

[0024] In a preferred embodiment, the water cooling structure 3 includes a water cooling tank 9 provided at the feed end of the cooling seat 1. A mounting plate 10 is symmetrically provided on the water cooling tank 9. A first support plate 11 is symmetrically provided on the mounting plate 10. A first rotating shaft 12 is provided on the first supporting plate 11. A plurality of first guide wheels 13 are provided on the first rotating shaft 12. An immersion shaft 14 is provided in the water cooling tank 9. A plurality of immersion guide wheels 15 are provided on the immersion shaft 14. One end of the water cooling tank 9 is connected to one end of a water pump 17 via a water outlet pipe 16. The water pump 17 is connected to the cooling seat 1 via a second fixing seat 18. The other end of the water pump 17 is connected to one end of a cooling pipe 20 via a water supply pipe 19. The other end of the cooling pipe 20 is connected to the other end of the water cooling tank 9 via a return pipe 21. The cooling pipe 20 is connected to the outer wall of the water cooling tank 9 via a third fixing seat 22. Guided cooling and water cooling circulation maintain water cooling quality.

[0025] In a preferred embodiment, the cooling pipes 20 are multiple groups of S-shaped pipes, which increase the cooling and heat exchange stroke and ensure the heat exchange quality.

[0026] In a preferred embodiment, the dehumidification structure 4 includes a symmetrically arranged support frame 23, on which a second support plate 24 and a positioning mounting rod 27 are symmetrically arranged. The second support plate 24 is provided with a second rotating shaft 25, and the second rotating shaft 25 is provided with multiple sets of second guide wheels 26. The positioning mounting rod 27 is provided with a support plate 28, and the positioning mounting rod 27 is provided with symmetrically arranged clamping plates 29. Dehumidification pads 30 are provided on adjacent sides of the symmetrically arranged clamping plates 29, and a locking member 31 is provided on the positioning mounting rod 27. After discharge, the dehumidification is guided to thoroughly clean the water stains on the surface of the wire.

[0027] The method of using the present invention is as follows: the wire is guided by the water-cooling structure 3 to be immersed in cooling water and then guided again into the cooling seat 1. During the oblique conveying process, the air-cooling structure 2 is used to blow air downward for cooling, which can not only accelerate the cooling but also blow away the excess water stains. The excess water stains flow back into the water-cooling tank 9 along with the cooling seat 1. After the wire is output, it is guided by the dehumidification structure 4 to cooperate with the dehumidification pad 31 to clean the remaining water stains, and is output after being completely dehumidified.

[0028] The beneficial effects of this utility model: the synchronous coordination of air cooling and water cooling significantly improves the cooling effect, and the cooling is stable and fast; the water cooling at the feed end, in conjunction with the oblique conveying, uses gravity and air cooling wind speed to quickly peel off water stains on the surface of the wire, and the discharge is wiped to completely remove water; the water cooling cycle maintains an efficient and stable water cooling effect, and the water stains blown away by the air cooling are collected and stored and will not disperse, thus keeping the processing environment clean and highly practical.

Claims

1. A multi-thread cooling device based on enameled wire painting and baking, comprising a cooling seat (1), characterized in that: A plurality of partitions (32) are provided on the cooling channel in the cooling seat (1), an air cooling structure (2) is provided on the cooling seat (1), a water cooling structure (3) is provided at the feeding end of the cooling seat (1), and a dehumidification structure (4) is provided at the discharging end of the cooling seat (1).

2. The multi-thread cooling device based on enameled wire painting and baking according to claim 1, characterized in that: The cooling seat (1) is an inclined seat, and the horizontal height of the feeding end of the cooling seat (1) is lower than the horizontal height of the discharging end thereof.

3. The multi-thread cooling device based on enameled wire painting and baking according to claim 1, characterized in that: The air cooling structure (2) comprises a fixed frame (5) arranged on the cooling seat (1), a filter (6) and a first fixed seat (7) are provided on the fixed frame (5), and a fan (8) is provided on the first fixed seat (7).

4. The multi-thread cooling device based on enameled wire painting and baking according to claim 1, characterized in that: The water cooling structure (3) includes a water cooling trough (9) arranged at the feed end of the cooling seat (1), a mounting plate (10) symmetrically provided on the water cooling trough (9), a first support plate (11) symmetrically provided on the mounting plate (10), a first rotating shaft (12) provided on the first support plate (11), a plurality of first guide wheels (13) provided on the first rotating shaft (12), an immersion shaft (14) provided in the water cooling trough (9), a plurality of immersion guide wheels (15) provided on the immersion shaft (14), One end of the water cooling tank (9) is connected to one end of the water pump (17) through the water outlet pipe (16), the water pump (17) is connected to the cooling seat (1) through the second fixed seat (18), the other end of the water pump (17) is connected to one end of the cooling pipe (20) through the water supply pipe (19), the other end of the cooling pipe (20) is connected to the other end of the water cooling tank (9) through the return pipe (21), and the cooling pipe (20) is connected to the outer wall of the water cooling tank (9) through the third fixed seat (22).

5. The multi-thread cooling device based on enameled wire painting and baking according to claim 4, characterized in that: The cooling pipes (20) are multiple groups of S-shaped pipes.

6. The multi-thread cooling device based on enameled wire painting and baking according to claim 1, characterized in that: The dehumidification structure (4) includes a symmetrically arranged support frame (23), a second support plate (24) and a positioning mounting rod (27) are symmetrically arranged on the support frame (23), a second rotating shaft (25) is provided on the second support plate (24), a plurality of second guide wheels (26) are provided on the second rotating shaft (25), a supporting plate (28) is provided on the positioning mounting rod (27), symmetrically arranged clamping plates (29) are positioned and mounted on the positioning mounting rod (27), a dehumidification pad (30) is provided on adjacent sides of the symmetrically arranged clamping plates (29), and a locking member (31) is provided on the positioning mounting rod (27).