Drying device for silicone tube production
By designing the wipe components and hot air circulation system of the drying device in the production of silicone tubes, the problem of low drying efficiency of silicone tubes is solved, and efficient drying and low-energy consumption silicone tube production is achieved.
Patent Information
- Application Number
- CN202422031315.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-08-21
AI Technical Summary
In the prior art, the drying efficiency of silicone tubes is low, which affects production efficiency.
A drying device including a drying box, a heating box and a wiping assembly is designed to absorb water droplets on the surface of the silicone tube by wiping the assembly and diffuse the attached water to increase the contact area with the hot air, and at the same time, a hot air circulation is built using the heating assembly and the circulating air mechanism to optimize the drying conditions.
It improves the drying efficiency of silicone tubes, reduces the energy consumption of equipment, and ensures the quality of silicone tubes and the stable operation of equipment.
Smart Images

Figure CN223192033U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of drying equipment, and in particular to a drying device for producing silicone tubes. Background Art
[0002] At present, silicone tubes are generally processed and formed through a heating extrusion process. The temperature of the silicone tubes after extrusion is high and they are very easy to deform. In order to achieve rapid solidification of the silicone tubes, the silicone tubes need to be cooled and solidified by cooling equipment. The existing technology generally implements the above process steps by water cooling, and then the water-cooled silicone tubes are dried by a drying device; however, the drying efficiency of the drying device in the existing technology is low, which is not conducive to improving the production efficiency of silicone tubes. Utility Model Content
[0003] The main purpose of this application is to provide a drying device for silicone tube production, aiming to solve the defect of low drying efficiency in the prior art.
[0004] This application achieves the above objectives through the following technical solutions:
[0005] A drying device for producing silicone tubes, comprising a frame;
[0006] A drying box is provided on the frame; along the length direction of the drying box, a feed port is provided at one end of the drying box, and a discharge port is provided at the other end thereof; and a recovery component for recovering the dried silicone tube is also provided on the frame;
[0007] A heating box is provided on the frame, the inlet end of the heating box is connected to the drying box through a return pipe, and the outlet end of the heating box is connected to the drying box through a circulation pipe; a heating component is also provided in the heating box; a dehydration module is provided on the return pipe, and a circulation fan is provided on the circulation pipe;
[0008] The wiping component is arranged in the drying box. The frame is also provided with a controller, and the controller is electrically connected to the recovery component, the heating component and the circulating fan respectively.
[0009] Optionally, a plurality of temperature sensors are further provided in the drying box, and each of the temperature sensors is electrically connected to the controller.
[0010] Optionally, the dehydration module includes a dehydration box, which is provided with an air inlet and an exhaust port, and the air inlet and the exhaust port are both provided with filter screens; the dehydration box is filled with a dehydrating agent.
[0011] Optionally, a filling port is further provided on the top of the dehydration box, and a sealing plate for closing the filling port is further connected to the dehydration box.
[0012] Optionally, a plurality of connecting screws are provided on the dehydration box along the edge of the filling port, a plurality of connecting holes are provided on the sealing plate, each connecting screw is respectively plugged into and connected to each connecting hole, and each connecting screw is provided with a fixing nut.
[0013] Optionally, humidity sensors are provided at both the inlet and outlet ends of the dehydration box, and the two humidity sensors are electrically connected to the controller respectively.
[0014] Optionally, the wiping assembly includes a base, a wiping sponge is provided on the base, and the wiping sponge is provided with a plurality of clamping grooves for clamping the silicone tube to be dried.
[0015] Optionally, limit rods are provided on both sides of the base along the movement direction of the silicone tube to be dried, and limit plates are also provided on the base, and the limit plates are slidably connected to the two limit rods respectively; limit nuts are also provided on the two limit rods.
[0016] Optionally, along the length direction of the limiting plate, one end of the limiting plate is rotatably connected to any one of the limiting rods, and the other end of the limiting plate is provided with a U-shaped groove, and the U-shaped groove is clamped and connected to the other limiting rod.
[0017] Optionally, an auxiliary sponge is further provided on the limiting plate, and the bottom surface of the auxiliary sponge is in contact with the top surface of the wiping sponge.
[0018] Compared with the prior art, this application has the following beneficial effects:
[0019] The present application includes a frame, a drying box and a heating box are provided on the frame, a feed port is provided at one end of the drying box and a discharge port is provided at the other end thereof along the length direction of the drying box, and a recovery assembly for recovering the dried silicone tube is further provided on the frame; the inlet end of the heating box is connected to the drying box through a return pipe, and the outlet end of the heating box is connected to the drying box through a circulation pipe; a heating assembly is further provided in the heating box; a dehydration module is provided on the return pipe, and a circulation fan is provided on the circulation pipe; a wiping assembly is further provided in the drying box, and a controller is further provided on the frame, and the controller is electrically connected to the recovery assembly, the heating assembly and the circulation fan respectively;
[0020] When in use, the silicone tube cooled by the water cooling device enters the drying box from the feed port, extends from the discharge port after passing through the wiping component, and is finally connected to the recovery component. The recovery component continuously pulls the wound silicone tube under the drive of external power. At the same time, the heating box continuously generates hot air while establishing a hot air circulation between the heating box and the drying box to ensure the temperature inside the drying box.
[0021] Compared with the prior art, in the present application, before the silicone tube is dried, the silicone tube with a large number of water droplets attached to the surface will first contact the wiping component, and the water droplets attached to the surface of the silicone tube will be wiped and absorbed by the wiping component, thereby reducing the amount of water on the surface of the silicone tube as much as possible, and during the wiping process, the attached water gathered in the form of water droplets will diffuse into the surface, thereby increasing the contact area between the attached water and the hot air as much as possible; that is, the present application can not only reduce the amount of water attached to the surface of the silicone tube, but also increase the contact area between water and hot air, thereby optimizing the drying conditions from two aspects and improving the drying efficiency.
[0022] Secondly, since the technical solution described in the present application can diffuse the attached water into a planar shape, it not only increases the contact area with the hot air, but also effectively reduces the thickness of the water layer. Therefore, the heat can be transferred to all the water more quickly, which is conducive to lowering the temperature in the drying box. That is, while ensuring the drying effect, lowering the temperature in the drying box not only helps to reduce the energy consumption of the equipment, but also avoids the adverse effects of high temperature on the silicone tube, thereby ensuring the quality of the silicone tube.
[0023] Finally, since the wiping component is located as a whole in the drying box, the moisture adsorbed on the wiping component can be evaporated in time through the high temperature in the drying box, and discharged through the circulation of hot air and separated by the dehydration module, thereby ensuring that the accumulated water on the wiping component is within a controllable range, ensuring the continuous and stable operation of the equipment, and improving the operating efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic structural diagram of a drying device for silicone tube production provided in embodiment 1 of the present application;
[0025] Figure 2 A top view of the drying box provided in embodiment 1 of the present application;
[0026] Figure 3 A cross-sectional view of a drying box provided in embodiment 1 of the present application;
[0027] Figure 4 A schematic structural diagram of a dehydration box provided in Embodiment 1 of the present application;
[0028] Figure 5 This is an exploded view of the wipe assembly;
[0029] Figure 6 A top view of another optional method of wiping the assembly;
[0030] Figure markings: 1-frame, 2-drying box, 3-feed port, 4-discharge port, 5-heating box, 6-reflux pipe, 7-circulation pipe, 8-circulation fan, 9-controller, 10-temperature sensor, 11-dehydration box, 12-air inlet, 13-exhaust port, 14-filter, 15-dehydrating agent, 16-filling port, 17-sealing plate, 18-connecting screw, 19-connecting hole, 20-fixing nut, 21-humidity sensor, 22-base, 23-wiping sponge, 24-clamping groove, 25-limiting rod, 26-limiting plate, 27-U-shaped groove, 28-auxiliary sponge.
[0031] The purpose, features and advantages of this application will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0033] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0034] In this utility model, unless otherwise specified or limited, the terms "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can mean fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0035] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme in which A and B are satisfied at the same time. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0036] Implementation Method 1
[0037] Reference Figures 1 to 6 This embodiment, as an optional embodiment of the present application, discloses a drying device for silicone tube production, comprising a frame 1, on which a guide roller, a drying box 2, and a recycling assembly are sequentially arranged along the length direction of the frame 1; wherein the recycling assembly comprises a recycling roller and a drive motor, and the drive motor is connected to the recycling roller in a power connection;
[0038] The length direction of the drying box 2 is parallel to the length direction of the frame 1. Along the length direction of the drying box 2, a feed port 3 is provided at one end of the drying box 2, and a discharge port 4 is provided at the other end, wherein the feed port 3 is opposite to the guide roller, and the discharge port 4 is opposite to the recovery roller.
[0039] The drying box 2 is further provided with a wiping assembly, which is arranged at one end near the feed port 3 along the length direction of the drying box 2; the wiping assembly includes a base 22, a wiping sponge 23 is bonded to the top surface of the base 22, and a plurality of clamping grooves 24 are provided on the top of the wiping sponge 23. The clamping grooves 24 are arranged in a row in a direction perpendicular to the axis of the silicone tube to be dried.
[0040] It should be noted that along the axis of the silicone tube, both ends of each clamping groove 24 pass through the wiping sponge 23; at the same time, the two side walls of the clamping groove 24 can be in contact with each other or separated from each other, but if the two side walls of the clamping groove 24 are separated from each other, the gap between them shall not exceed 50% of the outer diameter of the silicone tube to be dried;
[0041] When in use, each silicone tube is respectively inserted into each clamping groove 24. Since the sponge has good adsorption and deformation ability, the sponge can wrap and fit the entire outer surface of the silicone tube, thereby comprehensively wiping the surface of the silicone tube;
[0042] Secondly, the wiping device has a simple structure, which reduces the hardware cost of the equipment and can achieve grooving operation on the surface of the silicone tube without additional operation, thus simplifying the operation process of the equipment;
[0043] Along the movement direction of the silicone tube to be dried, limit rods 25 are provided on both sides of the base 22. A limit plate 26 is also provided on the base 22. Two mounting holes are provided on the limit plate 26. The two mounting holes are respectively connected to the two limit rods 25 for sliding insertion. At the same time, a limit nut is threadedly connected to the limit rod 25. An auxiliary sponge 28 is also provided on the side of the limit plate 26 facing the wiping sponge 23. After installation, the wiping sponge 23 and the auxiliary sponge 28 are in contact with each other.
[0044] The auxiliary sponge 28 can further wipe the top of the silicone tube to avoid water droplets remaining on the top of the silicone tube; at the same time, the limiting plate 26 can confine the silicone tube in the clamping groove 24 to avoid separation of the silicone tube from the clamping groove 24.
[0045] Furthermore, along the length direction of the limiting plate 26, one end of the limiting plate 26 is provided with a mounting hole, and the other end is provided with a U-shaped groove 27, and the open end of the U-shaped groove 27 faces either end of the limiting plate 26 in the width direction;
[0046] The mounting hole is plug-connected to one of the limiting rods 25 ; the U-shaped groove 27 is snap-connected to the other limiting rod 25 , and both limiting rods 25 are threadedly connected to limiting nuts 26 .
[0047] In the above structure, the space above the wiping sponge 23 can be vacated by rotating it, and there is no need to disassemble the entire limit plate. The operation of the equipment is simpler and more convenient, which is conducive to improving work efficiency.
[0048] Furthermore, a heating box 5 is provided on the frame 1. Along the length direction of the frame 1, one end of the heating box 5 is an inlet end, and the other end is an outlet end, wherein a return pipe 6 is connected to the inlet end, and a circulation pipe 7 is provided at the outlet end. The inlet end of the return pipe 6 is connected to one end of the drying box 2 where a feed port 3 is provided, and the outlet end of the circulation pipe 7 is connected to one end of the drying box 2 where a discharge port 4 is provided;
[0049] A heating component is further provided in the drying box 2, and the heating component is an electric heating tube, an electric heating plate or an electric heating coil; at the same time, a plurality of temperature sensors 10 are further provided in the drying box 2, and each of the temperature sensors 10 is arranged on the entire drying box 2 as needed, and a circulating fan 8 is further provided on the circulation pipe 7;
[0050] The rack 1 is further provided with a controller 9, which includes a touch screen and a PLC. The touch screen is electrically connected to the PLC via a data bus, and the heating assembly and each of the temperature sensors 10 are electrically connected to the PLC respectively.
[0051] The PLC and the circulating fan 8 can also be electrically connected via a frequency converter to more accurately control the rotation speed of the circulating fan 8, thereby controlling the air supply volume;
[0052] Furthermore, a dehydration module is provided on the return pipe 6. The dehydration module includes a dehydration box 11. The dehydration box 11 is in the shape of a cuboid or a cube. An air inlet 12 is provided on one outer side of the dehydration box 11, and an air outlet 13 is provided on the other outer side. Filters 14 are provided on both the air inlet 12 and the air outlet 13. The dehydration box 11 is filled with a dehydrating agent 15.
[0053] A loading port 16 is provided at the top of the dehydration box 11. Along the edge of the loading port 16, a plurality of connecting screws 18 are provided on the dehydration box 11. A sealing plate 17 is also provided on the dehydration box 11. The sealing plate 17 is provided with a plurality of connecting holes 19. Each connecting screw 18 is plugged and connected to each connecting hole 19. Each connecting screw 18 is provided with a fixing nut 20.
[0054] A humidity sensor 21 is provided at the inlet and outlet of the dehydration box 11 , and the two humidity sensors 21 are electrically connected to the controller 9 respectively.
[0055] It should be noted that the dehydrator is preferably a silica gel dehydrator or activated alumina;
[0056] The dehydration module can dehydrate the circulating hot air, thereby promptly discharging the water vapor generated by drying, maintaining the balance of water vapor in the entire system, ensuring the continuous and stable operation of the equipment, and helping to improve the drying effect.
[0057] Compared with the prior art, in the present application, before the silicone tube is dried, the silicone tube with a large number of water droplets attached to the surface will first contact the wiping component, and the water droplets attached to the surface of the silicone tube will be wiped and absorbed by the wiping component, thereby reducing the amount of water on the surface of the silicone tube as much as possible, and during the wiping process, the attached water gathered in the form of water droplets will diffuse into the surface, thereby increasing the contact area between the attached water and the hot air as much as possible; that is, the present application can not only reduce the amount of water attached to the surface of the silicone tube, but also increase the contact area between water and hot air, thereby optimizing the drying conditions from two aspects and improving the drying efficiency.
[0058] Secondly, since the technical solution described in the present application can diffuse the attached water into a planar shape, it not only increases the contact area with the hot air, but also effectively reduces the thickness of the water layer. Therefore, the heat can be transferred to all the water more quickly, which is conducive to lowering the temperature in the drying box. That is, while ensuring the drying effect, lowering the temperature in the drying box not only helps to reduce the energy consumption of the equipment, but also avoids the adverse effects of high temperature on the silicone tube, thereby ensuring the quality of the silicone tube.
[0059] Finally, since the wiping component is located as a whole in the drying box, the moisture adsorbed on the wiping component can be evaporated in time through the high temperature in the drying box, and discharged through the circulation of hot air and separated by the dehydration module, thereby ensuring that the accumulated water on the wiping component is within a controllable range, ensuring the continuous and stable operation of the equipment, and improving the operating efficiency of the equipment.
[0060] The above are only preferred embodiments of the present application and do not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. A drying device for silicone tube production, characterized in that: including a frame (1); A drying box (2), the drying box (2) being arranged on the frame (1); a feed port (3) being arranged at one end of the drying box (2) and a discharge port (4) being arranged at the other end along the length direction of the drying box (2); and a recovery component for recovering the dried silicone tube being further arranged on the frame (1); A heating box (5), the heating box (5) is arranged on the frame (1), the inlet end of the heating box (5) is connected to the drying box (2) through a return pipe (6), and the outlet end of the heating box (5) is connected to the drying box (2) through a circulation pipe (7); a heating component is also arranged in the heating box (5); a dehydration module is arranged on the return pipe (6), and a circulation fan (8) is arranged on the circulation pipe (7); A wiping assembly is provided in the drying box (2); a controller (9) is also provided on the frame (1); and the controller (9) is electrically connected to the recovery assembly, the heating assembly, and the circulating fan (8), respectively.
2. A drying device for silicone tube production according to claim 1, characterized in that: A plurality of temperature sensors (10) are also provided in the drying box (2), and each of the temperature sensors (10) is electrically connected to the controller (9).
3. A drying device for silicone tube production according to claim 1, characterized in that: The dehydration module comprises a dehydration box (11), the dehydration box (11) is provided with an air inlet (12) and an air outlet (13), and the air inlet (12) and the air outlet (13) are both provided with a filter (14); the dehydration box (11) is filled with a dehydrating agent (15).
4. A drying device for silicone tube production according to claim 3, characterized in that: The top of the dehydration box (11) is also provided with a filling port (16), and the dehydration box (11) is also connected to a sealing plate (17) for closing the filling port (16).
5. A drying device for silicone tube production according to claim 4, characterized in that: Along the edge of the loading port (16), a plurality of connecting screws (18) are provided on the dehydration box (11), and a plurality of connecting holes (19) are provided on the sealing plate (17). Each of the connecting screws (18) is plugged and connected to each of the connecting holes (19), and each of the connecting screws (18) is provided with a fixing nut (20).
6. A drying device for silicone tube production according to any one of claims 3 to 5, characterized in that: The inlet and outlet ends of the dehydration box (11) are both provided with humidity sensors (21), and the two humidity sensors (21) are electrically connected to the controller (9) respectively.
7. A drying device for silicone tube production according to claim 1, characterized in that: The wiping assembly comprises a base (22), a wiping sponge (23) is provided on the base (22), and a plurality of clamping grooves (24) for clamping the silicone tube to be dried are provided on the wiping sponge (23).
8. A drying device for silicone tube production according to claim 7, characterized in that: Along the movement direction of the silicone tube to be dried, limiting rods (25) are provided on both sides of the base (22), and limiting plates (26) are also provided on the base (22). The limiting plates are respectively connected to the two limiting rods (25) in a sliding manner; and limiting nuts are also provided on the two limiting rods (25).
9. A drying device for silicone tube production according to claim 8, characterized in that: Along the length direction of the limiting plate (26), one end of the limiting plate (26) is rotatably connected to any one of the limiting rods (25), and the other end of the limiting plate (26) is provided with a U-shaped groove (27), and the U-shaped groove (27) is connected to the other limiting rod (25) by clamping.
10. A drying device for silicone tube production according to claim 8 or 9, characterized in that: An auxiliary sponge (28) is also provided on the limiting plate (26), and the bottom surface of the auxiliary sponge (28) is in contact with the top surface of the wiping sponge (23).