Colorimetric fire watching television with high heat dissipation efficiency
By introducing spiral copper tubes and heat dissipation mechanisms into colorimetric fire-watching TVs, combining water flow and air flow to heat dissipate, the problem of poor heat dissipation effect is solved, efficient heat dissipation and real-time monitoring is achieved, cost and installation complexity are reduced, and equipment life is extended.
Patent Information
- Application Number
- CN202422197075.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The existing colorimetric TVs have poor cooling effects, which affects service life and increases equipment cost and installation complexity.
A colorimetric fire-watching TV with high heat dissipation efficiency was designed. By setting a spiral copper tube and a heat dissipation mechanism in the probe, the heat dissipation is dissipated by a combination of water flow and air flow, and real-time monitoring is combined with the camera tube and infrared imaging tube to reduce the number of equipment and pipeline laying.
It improves heat dissipation effect, reduces equipment cost and installation complexity, extends the service life of the equipment, and realizes real-time monitoring of combustion conditions and temperatures in the kiln.
Smart Images

Figure CN223192070U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of kiln monitoring, in particular to a colorimetric fire-viewing television with high heat dissipation efficiency. Background Art
[0002] Rotary kilns are the largest single investment piece of equipment in cement plants, lime kilns, and solid waste incineration plants. Whether their internal operating conditions maintain optimal performance is directly related to product quality and operating costs. Foreign manufacturers generally use high-end thermal imagers to guide production, with equipment costs exceeding 500,000 RMB. Most domestic rotary kiln manufacturers only use high-temperature industrial thermometers. Larger manufacturers with higher quality requirements will add a colorimetric thermometer to measure the kiln head flame temperature. Colorimetric pyrometers measure by observing two different wavelengths of target radiation, comparing the two detector signals and calculating the ratio of the two outputs. This colorimetric pyrometric measurement technique eliminates many of the issues associated with single-wavelength pyrometric measurement techniques. The primary issues affecting cement rotary kilns are dust, which obstructs vision, and the varying emissivity of certain materials.
[0003] Some existing high-temperature industrial fire-viewing televisions and colorimetric thermometers, installed simultaneously to monitor kilns, increase costs and are cumbersome to install. A colorimetric fire-viewing television system with high heat dissipation efficiency can superimpose the colorimetric pyrometer signal on the video line, visualizing the colorimetric data. This two-in-one design, which shares a water-gas transmission system, significantly reduces the cost of drilling holes and laying pipes. More importantly, it can save approximately 50,000 yuan in water and gas supply costs annually. It can completely replace earlier furnace wall-mounted products, combining the economic efficiency of furnace wall-mounted systems with the broad adaptability of endoscopic systems, while also providing colorimetric temperature measurement capabilities. A colorimetric fire-viewing system can help users control product quality and operating costs in many specific areas. Existing colorimetric fire-viewing equipment suffers from poor heat dissipation, which reduces the lifespan of the colorimetric fire-viewing television.
[0004] Therefore, it is necessary to invent a colorimetric fire TV with high heat dissipation efficiency to solve the above problems. Utility Model Content
[0005] The purpose of this application is to provide a colorimetric fire-watching TV with high heat dissipation efficiency to solve the problems raised in the above background technology.
[0006] To achieve the above objectives, the present application provides a technical solution for a colorimetric fire-watching TV with high heat dissipation efficiency:
[0007] A colorimetric fire-watching television with high heat dissipation efficiency comprises a probe, an inner wall of the probe is fixed with a spiral copper tube, one end of the probe is provided with a water inlet connected to the spiral copper tube, and an end of the probe away from the water inlet is provided with a return water outlet, a partition is arranged around the interior of the spiral copper tube, a positioning ring is arranged inside the partition, a camera tube is passed through the interior of the positioning ring, one end of the camera tube is provided with a pinhole imaging cap, a sapphire lens is arranged on one side of the pinhole imaging cap, a plurality of parallel optical mirrors are arranged on the side of the sapphire lens away from the pinhole imaging cap, an infrared imaging tube is provided at the bottom of the camera tube, one end of the infrared imaging tube is connected to an infrared detector, the infrared detector is electrically connected to a processor, the processor is electrically connected to a display, an aperture ring, a zoom ring and a focus ring are connected in sequence at the end of the camera tube away from the pinhole imaging cap, a digital camera is connected to one side of the focus ring, a temperature sensor and a humidity sensor are provided at the bottom of the infrared imaging tube, an air inlet connected to the partition is passed through the spiral copper tube at one end of the probe close to the return water outlet, and a heat dissipation mechanism is arranged around the outer side of the probe;
[0008] The heat dissipation mechanism includes an air plate, a connecting rod, a sliding rod, an electric telescopic rod and a heat sink. One side of the probe is provided with a plurality of arc-shaped air plates arranged along a linear array of the probe. The bottom of the air plate is fixedly connected to a connecting rod, and a sliding rod is provided on the top of the air plate. One end of the connecting rod passes through the air plate and is connected to the electric telescopic rod. Heat sinks fixed to the outer surface of the probe are provided on both sides of the arc-shaped air plate.
[0009] By adopting the above technical solution, water enters from the water inlet, flows through the entire spiral copper tube, and is discharged from the return water outlet, which increases the time for water to absorb heat and the area of contact with the probe, thereby improving the heat dissipation effect. The wind plate of the heat dissipation mechanism slides on the sliding rod driven by the electric telescopic rod, increasing the flow of wind, and then allowing the generated wind to take away part of the heat through the heat sink, thereby improving the heat dissipation effect.
[0010] Preferably, the spiral copper tube surrounds and covers the entire probe, and the wind plate can slide a certain distance on the sliding rod.
[0011] By adopting the above technical solution, the contact area between the spiral copper tube and the probe is increased, heat dissipation is accelerated, and the wind plate slides to generate wind, thereby improving the heat dissipation effect.
[0012] Preferably, the positioning ring fits with the inner wall of the partition, and the number of the positioning rings is set to two.
[0013] By adopting the above technical solution, it is convenient to fix the camera tube and the infrared imaging tube inside the probe at the same time.
[0014] Preferably, the positioning ring includes a positioning hole and an air guide hole.
[0015] Preferably, a positioning sealing plate is provided at the end of the probe, a high-temperature imaging hole and a colorimetric temperature measurement hole are opened on the positioning sealing plate, and the pinhole imaging cap is arranged near one end of the positioning sealing plate.
[0016] Preferably, the digital camera is electrically connected to the processor.
[0017] Preferably, the temperature sensor and the humidity sensor are both electrically connected to the processor.
[0018] The beneficial effects of the utility model are:
[0019] 1. The arrangement of the water inlet, water return outlet, spiral copper tube, and heat dissipation mechanism facilitates water to enter from the water inlet, flow through the entire spiral copper tube, and then be discharged from the water return outlet. This increases the time for water to absorb heat and the area of contact with the probe, thereby improving the heat dissipation effect. The wind plate of the heat dissipation mechanism slides on the sliding rod driven by the electric telescopic rod, increasing the flow of wind, and then the generated wind passes through the heat sink to take away some of the heat, thereby improving the heat dissipation effect.
[0020] 2. By setting a positioning ring, it is convenient to fix the camera tube and infrared imaging tube inside the probe at the same time. The situation inside the furnace can be presented on the digital camera and infrared detector through the camera tube and infrared imaging tube, so that the combustion situation and temperature in the furnace can be monitored in real time. The information can be presented on the display through the processor and display, which is convenient for observation, reduces the cost of installing multiple equipment, reduces the laying of pipelines, and is easy to use. The temperature sensor and humidity sensor can be set to conveniently monitor the temperature and humidity conditions in the probe, facilitate timely processing, and avoid damage to the probe. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 For the utility model Figure 1 Enlarged view of part A in the middle;
[0023] Figure 3 This is a schematic diagram of the positioning ring structure of the utility model;
[0024] Figure 4 This is a schematic diagram of the positioning sealing plate structure of the present utility model;
[0025] In the figure: 1 probe, 2 spiral copper tube, 3 water inlet, 4 water return port, 5 partition, 6 positioning ring, 7 camera tube, 8 pinhole imaging cap, 9 sapphire lens, 10 parallel light mirror, 11 infrared imaging tube, 12 infrared detector, 13 processor, 14 display, 15 aperture ring, 16 zoom ring, 17 focus ring, 18 digital camera, 19 temperature sensor, 20 humidity sensor, 21 air inlet, 22 heat dissipation mechanism; 221 wind plate; 222 connecting rod; 223 sliding rod; 224 electric telescopic rod; 225 heat sink; 61 positioning hole, 62 air guide hole, 101 positioning sealing plate, 102 high-temperature camera hole, 103 colorimetric temperature measurement hole. DETAILED DESCRIPTION
[0026] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0027] The embodiment of the present application discloses a colorimetric fire-watching TV with high heat dissipation efficiency, referring to Figure 1-2 , including a probe 1, a spiral copper tube 2 is fixed on the inner wall of the probe 1, the spiral copper tube 2 surrounds and covers the entire probe 1, one end of the probe 1 is provided with a water inlet 3 connected to the spiral copper tube 2, and the end of the probe 1 away from the water inlet 3 is provided with a water return port 4, a partition 5 is provided around the inside of the spiral copper tube 2, a positioning ring 6 is provided inside the partition 5, the positioning ring 6 fits with the inner wall of the partition 5, the number of positioning rings 6 is set to two, a camera tube 7 is passed through the positioning ring 6, one end of the camera tube 7 is provided with a pinhole imaging cap 8, a sapphire lens 9 is provided on one side of the pinhole imaging cap 8, a plurality of parallel light mirrors 10 are provided on the side of the sapphire lens 9 away from the pinhole imaging cap 8, and an infrared Imaging tube 11, one end of the infrared imaging tube 11 is connected to an infrared detector 12, the infrared detector 12 is electrically connected to a processor 13, the processor 13 is electrically connected to a display 14, the end of the camera tube 7 away from the pinhole imaging cap 8 is connected in sequence to an aperture ring 15, a zoom ring 16 and a focus ring 17, one side of the focus ring 17 is connected to a digital camera 18, a temperature sensor 19 and a humidity sensor 20 are both electrically connected to the processor 13, a temperature sensor 19 and a humidity sensor 20 are provided at the bottom of the infrared imaging tube 11, an end of the probe 1 near the water return port 4 passes through the spiral copper tube 2 and is provided with an air inlet 21 connected to the interlayer 5, and a heat dissipation mechanism 22 is provided around the outside of the probe 1;
[0028] The heat dissipation mechanism 22 includes an air plate 221, a connecting rod 222, a sliding rod 223, an electric telescopic rod 224 and a heat sink 225. A plurality of arc-shaped air plates 221 are arranged in a linear array along the probe 1 on one side of the probe 1. The bottom of the air plate 221 is fixedly connected to the connecting rod 222, and a sliding rod 223 is provided on the top of the air plate 221. One end of the connecting rod 222 passes through the air plate 221 and is connected to the electric telescopic rod 224. Heat sinks 225 fixed to the outer surface of the probe 1 are provided on both sides of the arc-shaped air plate 221, and the air plate 221 can slide a certain distance on the sliding rod 223.
[0029] Reference Figure 3 The positioning ring 6 includes a positioning hole 61 and an air guide hole 62 .
[0030] Reference Figure 4 The probe 1 is provided with a positioning sealing plate 101 at the end thereof. A high temperature camera hole 102 and a colorimetric temperature measuring hole 103 are provided on the positioning sealing plate 101 . The pinhole imaging cap 8 is provided at one end thereof close to the positioning sealing plate 101 .
[0031] This utility works as follows:
[0032] Refer to the instruction manual Figure 1-4 When using the device, by fixing the camera tube 7 and the infrared imaging tube 11 in the positioning ring 6, the situation in the furnace is conveniently transmitted to the digital camera 18 and the infrared detector 12 through the high-temperature camera hole 102 and the colorimetric temperature measuring hole 103 of the positioning sealing plate 101, and then the temperature situation and the internal combustion situation are imaged on the display 14 through the processing of the processor 14, which is convenient for the observer to directly monitor. The structure is simple, reduces the cost of installing multiple equipment, reduces the laying of pipelines, and is easy to use. The temperature and humidity conditions in the probe 1 can be conveniently monitored through the temperature sensor 19 and the humidity sensor 20, which is convenient and The air inlet 21 is conducive to cleaning the end of the probe 1 by introducing gas into the inner side of the interlayer 5, avoiding dust accumulation affecting the imaging effect, and cooling the inside of the probe 1 again, thereby improving the cooling effect.
[0033] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, principle and application direction of the present application should be included in the scope of protection of the present application.
Claims
1. A colorimetric fire-watching television with high heat dissipation efficiency, comprising a probe (1), characterized in that: A spiral copper tube (2) is fixed to the inner wall of the probe (1); a water inlet (3) communicating with the spiral copper tube (2) is provided at one end of the probe (1); a water return port (4) is provided at the end of the probe (1) away from the water inlet (3); a partition (5) is provided around the inside of the spiral copper tube (2); a positioning ring (6) is provided inside the partition (5); a camera tube (7) is provided through the inside of the positioning ring (6); a pinhole imaging cap (8) is provided at one end of the camera tube (7); a sapphire lens (9) is provided on one side of the pinhole imaging cap (8); a plurality of parallel light mirrors (10) are provided on the side of the sapphire lens (9) away from the pinhole imaging cap (8); an infrared imaging tube (11) is provided at the bottom of the camera tube (7); One end of the external imaging tube (11) is connected to an infrared detector (12), the infrared detector (12) is electrically connected to a processor (13), the processor (13) is electrically connected to a display (14), the end of the camera tube (7) away from the pinhole imaging cap (8) is sequentially connected to an aperture ring (15), a zoom ring (16) and a focus ring (17), one side of the focus ring (17) is connected to a digital camera (18), a temperature sensor (19) and a humidity sensor (20) are provided at the bottom of the infrared imaging tube (11), the end of the probe (1) near the water return port (4) passes through the spiral copper tube (2) and is provided with an air inlet (21) connected to the partition (5), and a heat dissipation mechanism (22) is provided around the outside of the probe (1); The heat dissipation mechanism (22) includes an air plate (221), a connecting rod (222), a sliding rod (223), an electric telescopic rod (224) and a heat sink (225). A plurality of arc-shaped air plates (221) arranged in a linear array along the probe (1) are provided on one side of the probe (1). The bottom of the air plate (221) is fixedly connected to the connecting rod (222). The top of the air plate (221) is provided with a sliding rod (223). One end of the connecting rod (222) passes through the air plate (221) and is connected to the electric telescopic rod (224). Heat sinks (225) fixed to the outer surface of the probe (1) are provided on both sides of the arc-shaped air plate (221).
2. The colorimetric fire-watching TV with high heat dissipation efficiency according to claim 1, characterized in that: The spiral copper tube (2) surrounds and covers the entire probe (1), and the wind plate (221) can slide a certain distance on the sliding rod (223).
3. The colorimetric fire-watching TV with high heat dissipation efficiency according to claim 1, characterized in that: The positioning ring (6) fits in with the inner wall of the partition (5), and the number of the positioning rings (6) is set to two.
4. The colorimetric fire-watching TV with high heat dissipation efficiency according to claim 1, characterized in that: The positioning ring (6) comprises a positioning hole (61) and an air guide hole (62).
5. The colorimetric fire-watching TV with high heat dissipation efficiency according to claim 1, characterized in that: The end of the probe (1) is provided with a positioning sealing plate (101), the positioning sealing plate (101) is provided with a high-temperature imaging hole (102) and a colorimetric temperature measurement hole (103), and the pinhole imaging cap (8) is arranged at one end close to the positioning sealing plate (101).
6. The colorimetric fire-watching TV with high heat dissipation efficiency according to claim 1, characterized in that: The digital camera (18) is electrically connected to the processor (13).
7. The colorimetric fire-watching TV with high heat dissipation efficiency according to claim 1, characterized in that: The temperature sensor (19) and the humidity sensor (20) are both electrically connected to the processor (13).