Bearing steel pipe material heating furnace

By designing automatic feeding and feeding opening and closing components, the automatic feeding and heat retention of the bearing steel pipe material heating furnace is achieved, and the problem of artificial feeding in the prior art increases labor intensity and heat loss is solved.

CN223192101UActive Publication Date: 2025-08-05王宜文
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Patent Information

Application Number
CN202422414174.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-05
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The existing calciner needs manual operation when feeding, which increases the labor intensity of workers. The high-temperature feed port is prone to burn workers and severe heat loss.

Method used

A bearing steel pipe material heating furnace is designed, using automatic feeding parts and feed opening and closing parts, and automatically feeding and loading components such as transmission belts, servo motors, horizontal turn plates and inclined turn plates, and heat loss is reduced through structures such as counterweights and compression springs.

Benefits of technology

Automatic feeding is realized, which reduces workers' labor intensity, reduces safety hazards during high-temperature feeding, and effectively reduces heat loss.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bearing machining, and discloses a bearing steel pipe material heating furnace which comprises a supporting frame and a furnace body, the furnace body is fixedly installed at the top of the supporting frame, a control cabinet is arranged on one side of the front face of the supporting frame, and a pressure gauge is arranged on the right side of the furnace body. A vacuum pump is fixedly installed at the right end of the supporting frame and located below the pressure gauge, an automatic feeding component is arranged behind the supporting frame, and a feeding opening and closing component is arranged in the middle of the furnace body. Bearing waste in a material box can be conveyed to a discharging plate through a feeding plate on the outer side of a conveying belt, then the waste falls into the discharging plate downwards along the discharging plate, so that a horizontal rotating plate is driven to deflect, meanwhile, a positioning column is curled, the horizontal rotating plate is assisted to reset and keep horizontal through the weight of a balancing weight, and the waste can be recycled. Therefore, manual opening and closing operation is not needed, the effect of reducing the labor intensity of workers through automatic feeding is achieved, and the inlet can be closed in time to reduce loss of heat in the furnace.
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Description

Technical Field

[0001] The invention relates to the technical field of bearing processing, in particular to a bearing steel pipe material heating furnace. Background Art

[0002] Bearings are an important component in modern mechanical equipment. Their main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotation accuracy.

[0003] In order to reduce heat loss, the existing calcining furnace closes the feed port and opens it when material needs to be added. Then the staff adds bearing scrap metal into the calcining furnace, which increases the labor intensity of the staff. Moreover, due to high-temperature calcination, the temperature around the feed port is high when it is opened, which can easily burn the staff. Therefore, further improvements can be made. Summary of the Invention

[0004] (1) Technical problems solved

[0005] In view of the deficiencies in the prior art, the present invention provides a bearing steel pipe material heating furnace, which has the advantages of automatic loading, reducing workers' labor intensity and improving efficiency, and solves the above-mentioned problems.

[0006] (2) Technical solution

[0007] In order to solve the above-mentioned problems, the present invention provides the following technical solutions: a bearing steel pipe material heating furnace, comprising a support frame and a furnace body, the furnace body being fixedly mounted on the top of the support frame, a waste collection tank being provided inside the support frame, a control cabinet being provided on the front side of the support frame, a pressure gauge being provided on the right side of the furnace body, a vacuum pump being fixedly mounted on the right end of the support frame and below the pressure gauge, an automatic loading component being provided at the rear of the support frame, and a feed opening and closing component being provided in the middle of the furnace body.

[0008] Furthermore, the automatic loading component includes a material box arranged on one side of the rear of the support frame and a unloading plate arranged on the top of the feed opening and closing component. A bracket is fixedly installed inside the material box, and baffles are fixedly installed on both sides of the unloading plate. A roller is rotatably connected to the top of the bracket, and a transmission belt is provided on the outer side of the roller. A loading plate is fixedly installed on the outer side of the transmission belt, and a transmission assembly is provided on the outer side of the material box.

[0009] Furthermore, the top end of the blanking plate is rotatably connected to a roller rod, and the other side of the transmission belt is sleeved on the outside of the roller rod. The transmission belt is suspended between the blanking plate and the bracket through the roller and the roller rod. The scrap metal inside the material box is transmitted through the transmission belt, and the waste is transferred to the blanking plate in batches through the loading plate.

[0010] Furthermore, the transmission assembly includes a shell fixedly mounted on the outside of the material box, the interior of the shell is rotatably connected to a rotating shaft, a servo motor is fixedly mounted inside the other end of the shell, one end of the rotating shaft and one end of the output shaft of the servo motor are both fixedly mounted with pulleys, and a transmission belt is provided on the outside of the pulley.

[0011] Furthermore, the rotating shaft passes through the side wall of the material box and is fixedly installed at one end of the roller. The side of the pulley close to the inner wall of the shell is rotatably connected to a support rod, and the other end of the support rod is rotatably connected to the side of the inner wall of the shell. The pulley is supported and limited by the support rod, and then the pulley is driven to rotate by the servo motor, which in turn drives the roller to rotate through the rotating shaft, so that the transmission belt transmits the scrap metal.

[0012] Furthermore, the feed opening and closing component includes a feed bottom bin fixedly mounted on the top side of the furnace body, a feed hopper fixedly mounted on the top of the feed bottom bin, the feed hopper is internally rotatably connected to a rotating rod, a horizontal turn plate is fixedly mounted on the outer side of the middle part of the turn rod, the turn rod serves as a rotation fulcrum of the horizontal turn plate and separates the horizontal turn plate from one-fifth, a counterweight is fixedly mounted on one side of the horizontal turn plate, the counterweight is located at one-fifth of the short side of the horizontal turn plate, and the counterweight is used to keep the initial state of the horizontal turn plate horizontal; an optimization component is provided inside the feed bottom bin.

[0013] Furthermore, a positioning column is fixedly installed at the center of the rotating rod, and a spiral spring is sleeved on the outer side of the positioning column, and the other end of the spiral spring is fixed to the outer side of the horizontal rotating plate. The bearing waste is poured into the interior of the feed hopper through the discharge plate, so it will fall onto the long side of the horizontal rotating plate, and then the horizontal rotating plate will be deflected to drive the waste to fall downward, and at the same time, the positioning column will be compressed and curled, and then the counterweight block will assist in driving the horizontal rotating plate to reset and maintain horizontality, so that manual opening and closing is not required, which can reduce heat loss.

[0014] Furthermore, the optimization component includes rotating columns rotatably connected to both sides of the feed bottom bin and a limiting slot plate fixedly installed inside the feed hopper, an inclined rotating plate is fixedly installed between the rotating columns on both sides, one end of the inclined rotating plate is rotatably connected to a push-pull rod, a slider is slidably connected to the inside of the limiting slot plate, a compression spring is fixedly installed on the top side of the slider, and a limiting rod is fixedly installed on the top wall of the limiting slot plate.

[0015] Furthermore, the inclined rotating plate is tilted to block the inside of the feed bottom bin, the top end of the push-pull rod is rotatably connected to the middle of the slider, a sliding hole is opened inside the slider, the slider is slidably connected to the outside of the limit rod through the sliding hole, and the compression spring is sleeved on the outside of the limit rod. When the bearing waste falls downward and hits the inclined rotating plate, the push-pull rod will drive the slider to slide upward, and then compress the compression spring, so it will drive the slider to reset downward later, and then the inclined rotating plate will be driven to rotate through the push-pull rod to block the inside of the feed bottom bin again, further reducing the loss of heat in the furnace.

[0016] (3) Beneficial effects

[0017] Compared with the prior art, the present invention provides a bearing steel pipe material heating furnace, which has the following beneficial effects:

[0018] 1. The bearing steel pipe material heating furnace transfers the bearing waste inside the material box to the discharge plate through the loading plate outside the transmission belt. The waste will then fall down along the discharge plate into the discharge plate, causing the horizontal turn plate to deflect and the positioning column to curl. The weight of the counterweight block then assists the horizontal turn plate to reset and maintain horizontality, eliminating the need for manual opening and closing operations, achieving automatic loading and reducing the labor intensity of workers. The inlet can also be closed in time to reduce heat loss in the furnace.

[0019] 2. In the bearing steel pipe material heating furnace, the bearing waste falling into the feed bottom bin will drive the inclined plate to deflect, and then the push-pull rod will drive the slider to slide upward along the inner wall of the limit slot plate, and at the same time compress the compression spring, so the compression spring will then drive the slider to reset downward through its own elastic force, and then the inclined plate will rotate to block the feed bottom bin, thereby further reducing the heat loss in the furnace. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic three-dimensional diagram of the structure of the present invention;

[0021] Figure 2 This is a schematic diagram of the structure of the automatic feeding component of the present invention;

[0022] Figure 3 It is a schematic top view of the transmission assembly structure of the present invention;

[0023] Figure 4 This is a schematic diagram of the structure of the feed opening and closing component of the present invention;

[0024] Figure 5 This is a front cross-sectional schematic diagram of the feed opening and closing component structure of the present invention;

[0025] Figure 6 It is a front cross-sectional schematic diagram of the rotating rod structure of the present invention;

[0026] Figure 7 It is a schematic diagram of the internal structure of the limiting slot plate of the present invention.

[0027] In the figure: 1. Support frame; 2. Furnace body; 3. Waste collection tank; 4. Control cabinet; 5. Pressure gauge; 6. Vacuum pump;

[0028] 7. Automatic loading components; 71. Material box; 72. Unloading plate; 73. Bracket; 74. Baffle; 75. Roller; 76. Transmission belt; 77. Loading plate;

[0029] 78. Transmission assembly; 781. Housing; 782. Rotating shaft; 783. Servo motor; 784. Pulley; 785. Transmission belt;

[0030] 8. Feed opening and closing components; 81. Feed bottom bin; 82. Feed hopper; 83. Rotating rod; 831. Positioning column; 832. Scroll spring; 84. Horizontal rotating plate; 85. Counterweight;

[0031] 86. Optimization component; 861. Rotating column; 862. Limiting slot plate; 863. Inclined rotating plate; 864. Push-pull rod; 865. Slider; 866. Compression spring; 867. Limiting rod. DETAILED DESCRIPTION

[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] See also Figure 1 A bearing steel pipe material heating furnace includes a support frame 1 and a furnace body 2. The furnace body 2 is fixedly installed on the top of the support frame 1. A waste collection tank 3 is provided inside the support frame 1. A control cabinet 4 is provided on the front side of the support frame 1. A pressure gauge 5 is provided on the right side of the furnace body 2. A vacuum pump 6 is fixedly installed at the right end of the support frame 1 and below the pressure gauge 5. An automatic loading component 7 is provided at the rear of the support frame 1, and a feeding opening and closing component 8 is provided in the middle of the furnace body 2.

[0034] See also Figure 2-3The automatic loading component 7 includes a material box 71 arranged on one side of the rear of the support frame 1 and a blanking plate 72 arranged on the top of the feed opening and closing component 8. The top of the blanking plate 72 is rotatably connected to a roller rod, and a bracket 73 is fixedly installed inside the material box 71. Baffles 74 are fixedly installed on both sides of the blanking plate 72. The top of the bracket 73 is rotatably connected to a roller 75. A transmission belt 76 is sleeved on the outside of the roller 75. The other side of the transmission belt 76 is sleeved on the outside of the roller rod. The transmission belt 76 is suspended between the blanking plate 72 and the bracket 73 through the roller 75 and the roller rod. The scrap metal inside the material box 71 is transmitted by the transmission belt 76, and the waste is transmitted to the blanking plate 72 in batches through the loading plate 77; a loading plate 77 is fixedly installed on the outside of the transmission belt 76, and a transmission assembly 78 is provided on the outside of the material box 71;

[0035] See also Figure 2-3 The transmission assembly 78 includes a shell 781 fixedly mounted on the outside of the material box 71, and a rotating shaft 782 is rotatably connected inside the shell 781. The rotating shaft 782 passes through the side wall of the material box 71 and is fixedly mounted on one end of the roller 75. A servo motor 783 is fixedly mounted inside the other end of the shell 781. One end of the rotating shaft 782 and one end of the output shaft of the servo motor 783 are fixedly mounted with a pulley 784. The side of the pulley 784 close to the inner wall of the shell 781 is rotatably connected to a support rod, and the other end of the support rod is rotatably connected to one side of the inner wall of the shell 781. A transmission belt 785 is sleeved on the outside of the pulley 784, which is supported and limited by the support rod. The pulley 784 is then driven to rotate by the servo motor 783, thereby driving the roller 75 to rotate through the rotating shaft 782, so that the transmission belt 76 transmits the scrap metal.

[0036] See also Figure 4 The feeding opening and closing component 8 includes a feeding bottom bin 81 fixedly mounted on the top side of the furnace body 2, a feeding hopper 82 fixedly mounted on the top of the feeding bottom bin 81, a rotating rod 83 is rotatably connected to the inside of the feeding hopper 82, a horizontal rotating plate 84 is fixedly mounted on the outside of the middle part of the rotating rod 83, the rotating rod 83 serves as the rotating fulcrum of the horizontal rotating plate 84 and separates the horizontal rotating plate 84 from one-fifth, a counterweight 85 is fixedly mounted on one side of the horizontal rotating plate 84, the counterweight 85 is located at one-fifth of the short side of the horizontal rotating plate 84, and the counterweight 85 is used to keep the horizontal rotating plate 84 in an initial state horizontal; an optimization component 86 is provided inside the feeding bottom bin 81;

[0037] See also Figure 5-6A positioning column 831 is fixedly installed at the center of the rotating rod 83, and a spiral spring 832 is sleeved on the outer side of the positioning column 831, and the other end of the spiral spring 832 is fixed to the outer side of the horizontal rotating plate 84. The bearing waste is poured into the interior of the feed hopper 82 through the unloading plate 72, so it will fall onto the long side of the horizontal rotating plate 84, and then the horizontal rotating plate 84 will be deflected to drive the waste to fall downward, and at the same time, the positioning column 831 will be compressed and curled, and then the counterweight block 85 will assist in driving the horizontal rotating plate 84 to reset and maintain horizontality, so that manual opening and closing is not required, which can reduce heat loss.

[0038] See also Figure 5 and Figure 7 The optimization component 86 includes a rotating column 861 rotatably connected to both sides of the feed bottom bin 81 and a limiting slot plate 862 fixedly installed inside the feed hopper 82. An inclined rotating plate 863 is fixedly installed between the rotating columns 861 on both sides. The inclined rotating plate 863 is tilted and blocked inside the feed bottom bin 81. One end of the inclined rotating plate 863 is rotatably connected to a push-pull rod 864. The interior of the limiting slot plate 862 is slidably connected to a slider 865. The top end of the push-pull rod 864 is rotatably connected to the middle part of the slider 865. A sliding hole is opened inside the slider 865. A compression spring 866 is fixedly installed on the top side of the slider 865. The top wall of the limiting slot plate 862 is fixedly installed with a limiting rod 867, and the slider 865 is slidably connected to the outside of the limiting rod 867 through a sliding hole, and the compression spring 866 is sleeved on the outside of the limiting rod 867. The bearing waste falling downward hits the inclined rotating plate 863, which will cause the push-pull rod 864 to drive the slider 865 to slide upward, and then compress the compression spring 866, so it will subsequently drive the slider 865 to reset downward, and then drive the inclined rotating plate 863 to rotate through the push-pull rod 864 to block the inside of the feed bottom bin 81 again, further reducing the loss of heat in the furnace.

[0039] How it works: See Figure 1-7 First, the scrap metal to be calcined is poured into the material box 71, and then the servo motor 783 is started to drive the rotating shaft 782 to rotate, which in turn drives the rotating roller 75 to rotate, thereby driving the transmission belt 76 to transmit, and then the bearing waste inside the material box 71 is transmitted to the unloading plate 72 through the loading plate 77, and then slides down along the unloading plate 72 into the feed hopper 82, so it will fall on the horizontal rotating plate 84, causing the horizontal rotating plate 84 to deflect and drive the bearing waste thereon to fall downward, while compressing the positioning column 831 to curl up, and then the counterweight block 85 will assist in driving the horizontal rotating plate 84 to reset and keep it horizontal, without the need for manual operation to open and close, thereby closing the inlet in time to reduce heat loss;

[0040] Afterwards, the bearing waste will fall downward into the feed bottom bin 81, so it will fall on the side of the inclined turning plate 863, causing the inclined turning plate 863 to deflect and drive the push-pull rod 864 to push the slider 865 upward, so that the push-pull rod 864 slides upward along the inner wall of the limiting slot plate 862, and at the same time further limits the slider 865 by sliding upward along the limiting rod 867, so the compression spring 866 will be compressed, and the elastic force of the compression spring 866 itself will drive the slider 865 to reset downward, so the inclined turning plate 863 will be driven to rotate through the push-pull rod 864 to block the inside of the feed bottom bin 81 again, further reducing the loss of heat in the furnace.

[0041] To sum up, the bearing steel pipe material heating furnace will transfer the bearing waste inside the material box 71 to the discharge plate 72 through the loading plate 77 on the outside of the transmission belt 76. The waste will then fall down along the discharge plate 72 into the discharge plate 72, thereby driving the horizontal turn plate 84 to deflect and at the same time curling the positioning column 831. The weight of the counterweight block 85 will then assist the horizontal turn plate 84 to reset and maintain the level, thereby eliminating the need for manual opening and closing operations, achieving the effect of automatic loading and reducing the labor intensity of workers. The inlet can also be closed in time to reduce the loss of heat in the furnace.

[0042] The bearing waste falling into the feed bottom bin 81 will cause the inclined plate 863 to deflect, and then the push-pull rod 864 will drive the slider 865 to slide upward along the inner wall of the limiting slot plate 862, and at the same time compress the compression spring 866, so the compression spring 866 will drive the slider 865 to reset downward through its own elastic force, and then the inclined plate 863 will rotate to block the feed bottom bin 81, thereby further reducing the loss of heat in the furnace.

[0043] In the description of the present invention, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," "connected," and "fixed" should be understood in a broad sense. For example, they may refer to fixed or detachable connections, or integration; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention in specific contexts.

[0044] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can all be customized according to the description and the drawings.

[0045] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A bearing steel pipe material heating furnace, comprising a support frame (1) and a furnace body (2), characterized in that: The furnace body (2) is fixedly mounted on the top of the support frame (1); a waste collection tank (3) is provided inside the support frame (1); a control cabinet (4) is provided on the front side of the support frame (1); a pressure gauge (5) is provided on the right side of the furnace body (2); a vacuum pump (6) is fixedly mounted on the right end of the support frame (1) and below the pressure gauge (5); an automatic loading component (7) is provided at the rear of the support frame (1); and a feeding opening and closing component (8) is provided in the middle of the furnace body (2).

2. The bearing steel pipe material heating furnace according to claim 1, characterized in that: The automatic loading component (7) comprises a material box (71) arranged on one side of the rear of the support frame (1) and a discharge plate (72) arranged on the top of the feed opening and closing component (8), a bracket (73) is fixedly installed inside the material box (71), baffles (74) are fixedly installed on both sides of the discharge plate (72), a roller (75) is rotatably connected to the top of the bracket (73), a transmission belt (76) is sleeved on the outer side of the roller (75), a loading plate (77) is fixedly installed on the outer side of the transmission belt (76), and a transmission component (78) is provided on the outer side of the material box (71).

3. The bearing steel pipe material heating furnace according to claim 2, characterized in that: The top end of the blanking plate (72) is rotatably connected to a roller rod, and the other side of the transmission belt (76) is sleeved on the outside of the roller rod. The transmission belt (76) is suspended between the blanking plate (72) and the bracket (73) through the roller (75) and the roller rod.

4. The bearing steel pipe material heating furnace according to claim 2, characterized in that: The transmission assembly (78) includes a housing (781) fixedly mounted on the outside of the material box (71), a rotating shaft (782) is rotatably connected to the inside of the housing (781), a servo motor (783) is fixedly mounted on the other end of the housing (781), one end of the rotating shaft (782) and one end of the output shaft of the servo motor (783) are fixedly mounted with pulleys (784), and a transmission belt (785) is sleeved on the outside of the pulley (784).

5. The bearing steel pipe material heating furnace according to claim 4, characterized in that: The rotating shaft (782) passes through the side wall of the material box (71) and is fixedly installed at one end of the rotating roller (75); the pulley (784) is rotatably connected to a support rod on one side close to the inner wall of the shell (781), and the other end of the support rod is rotatably connected to one side of the inner wall of the shell (781).

6. The bearing steel pipe material heating furnace according to claim 1, characterized in that: The feed opening and closing component (8) includes a feed bottom bin (81) fixedly mounted on the top side of the furnace body (2), a feed hopper (82) fixedly mounted on the top of the feed bottom bin (81), a rotating rod (83) internally connected to the feed hopper (82), a horizontal rotating plate (84) fixedly mounted on the outer side of the middle of the rotating rod (83), the rotating rod (83) serves as the rotating fulcrum of the horizontal rotating plate (84) and separates the horizontal rotating plate (84) from one-fifth, a counterweight (85) fixedly mounted on one side of the horizontal rotating plate (84), the counterweight (85) is located at one-fifth of the short side of the horizontal rotating plate (84), and an optimization component (86) is arranged inside the feed bottom bin (81).

7. The bearing steel pipe material heating furnace according to claim 6, characterized in that: A positioning column (831) is fixedly installed at the center of the rotating rod (83), a spiral spring (832) is sleeved on the outer side of the positioning column (831), and the other end of the spiral spring (832) is fixedly installed on the outer side of the horizontal rotating plate (84).

8. The bearing steel pipe material heating furnace according to claim 7, characterized in that: The optimization component (86) includes a rotating column (861) rotatably connected to both sides of the feed bottom bin (81) and a limiting slot plate (862) fixedly installed inside the feed hopper (82), an inclined rotating plate (863) is fixedly installed between the rotating columns (861) on both sides, one end of the inclined rotating plate (863) is rotatably connected to a push-pull rod (864), a slider (865) is slidably connected inside the limiting slot plate (862), a compression spring (866) is fixedly installed on the top side of the slider (865), and a limiting rod (867) is fixedly installed on the top wall of the limiting slot plate (862).

9. The bearing steel pipe material heating furnace according to claim 8, characterized in that: The inclined plate (863) is tilted and blocked inside the feed bottom bin (81), and the top end of the push-pull rod (864) is rotatably connected to the middle part of the slider (865). A sliding hole is provided inside the slider (865), and the slider (865) is slidably connected to the outside of the limit rod (867) through the sliding hole, and the compression spring (866) is sleeved on the outside of the limit rod (867).