Automatic limestone sampler
By setting up telescopic adjustment components and sliding guide components in the limestone automatic sampler, the problems of blockage and low sampling efficiency of the limestone sampler are solved, and automated sampling of the first cutting point after limestone is achieved, improving sampling efficiency and ensuring safety.
Patent Information
- Application Number
- CN202421892501.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The existing limestone automatic sampler is prone to block the discharge port, the sampling efficiency is low and the samples at the first discharge point after limestone is broken are not available, and the practicality is poor.
An automatic limestone sampler is designed, including a collection hopper and protective cover on the conveyor below the discharge port of the crushing equipment, a sampling port is opened on the side wall of the protective cover, and a telescopic adjustment component is used to cooperate with the sliding guide component to realize telescopic control of the sampling groove and automatically collect limestone particle samples.
The sample sampling of the first cutting point after limestone is broken is achieved, avoiding the risk of blockage, improving sampling efficiency, ensuring personnel safety, simple structure and low cost.
Smart Images

Figure CN223192607U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of limestone sampling in cement manufacturing production, in particular to an automatic limestone sampler. Background Art
[0002] Limestone is an important component of cement. The composition and particle size quality of limestone will directly affect the subsequent properties of cement. Therefore, it is necessary to sample and inspect the limestone after crushing during the cement production process. In the Chinese patent with authorization announcement number CN209542168U, an online limestone automatic sampler for cement production is disclosed. The material is received through a receiving assembly and can be used on site in a timely manner without advance preparation, which effectively improves work efficiency, has low manufacturing cost and is simple to operate. However, during the sampling process, the device is prone to clogging the discharge port due to the presence of unprocessed large particles of limestone in the feeding pipe, delaying the sampling progress. The staff needs to clear the discharge port before resuming sampling, which reduces the efficiency of sampling and increases the workload of the staff. In addition, the sampler cannot take samples from the first discharge point after the limestone is crushed, and its practicality is poor. In view of this, in-depth research on the above problems has led to the creation of this case. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model provides a limestone automatic sampler, which solves the problems raised in the background technology.
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: a limestone automatic sampler, comprising a conveyor arranged below the discharge port of a crushing device, a collecting hopper provided at the discharge end of the conveyor, a protective cover provided on the top of the collecting hopper, a sampling port provided on one side of the protective cover, a telescopic adjustment component provided below the sampling port, sliding guide components symmetrically provided on both sides of the telescopic adjustment component, a sampling trough provided on the sliding guide component, and the sampling trough connected to the moving end of the telescopic adjustment component;
[0005] The top of the protective cover is provided with an inclined surface, and the inclined surface is provided with a transparent observation window;
[0006] The sampling trough comprises a bottom plate, supports are symmetrically provided on both sides of the bottom plate, and a material receiving plate is rotatably connected to the supports;
[0007] A bracket is provided above the sampling port, and a rubber dust curtain is installed on the bracket.
[0008] The telescopic adjustment assembly includes a mounting frame, which is fixed on the side panel of the protective cover and located below the sampling port. A sampling cylinder is mounted horizontally on the mounting frame, and a connecting block is provided at the telescopic end of the sampling cylinder, which is fixedly connected to the base plate.
[0009] The sliding guide assembly includes a guide rail and a guide groove. The guide rail is arranged on the mounting frame and is respectively located on both sides of the sampling cylinder. The guide groove is fixed on the lower end of the base plate and slides with the guide rail.
[0010] One end of the controller of the telescopic cylinder is connected with a timer.
[0011] The material receiving tray includes a bearing plate, side guard plates are symmetrically welded on both sides of the bearing plate, an end plate is welded to one end of the bearing plate close to the conveyor, and the end plate is welded and fixed to the side guard plates.
[0012] A material collecting chute is provided on one side of the opening of the receiving tray, and a handle is provided on the top of the end plate.
[0013] The utility model provides a limestone automatic sampler. It has the following beneficial effects: the limestone automatic sampler improves the discharge end of the existing crushing equipment discharge conveyor, sets a protective cover on the upper part of the collecting hopper, opens a sampling port on the side wall of the protective cover, and sets a telescopic adjustment component. The telescopic adjustment component cooperates with the sliding guide component to realize telescopic control of the sampling trough, so that the sampling trough enters the protective cover and responds to the 45° angle material flow of the conveyor to collect and sample limestone particles. After the collection is completed, the telescopic adjustment component is controlled to reset and the sampling trough is pulled out of the protective cover to realize the automatic sampling operation of the limestone particles. Through this sampler, not only can the sample of the first discharge point after the limestone is crushed be obtained, providing strong support for the adjustment of subsequent process links, but also the structure is simple, the cost is low, there is no risk of blockage, and the personal safety of personnel when sampling can be effectively guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the main structure of the limestone automatic sampler described in the utility model.
[0015] Figure 2 For this utility model Figure 1 Schematic diagram of the local enlarged structure.
[0016] Figure 3 For this utility model Figure 2 Schematic diagram of the side structure.
[0017] In the figure: 1. Conveyor; 2. Collecting hopper; 3. Protective cover; 4. Sampling port; 5. Sampling trough; 6. Transparent observation window; 7. Bottom plate; 8. Support; 9. Receiving tray; 10. Bracket; 11. Rubber dust curtain; 12. Mounting frame; 13. Sampling cylinder; 14. Connecting block; 15. Guide rail; 16. Guide groove; 901. Loading plate; 902. Side guard plate; 903. End plate; 904. Collecting chute; 905. Handle. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] Example: In conjunction with the instructions attached Figure 1-3 It can be seen that in order to solve the problems in the prior art that the limestone automatic sampler is very easy to clog the discharge port, the sampling efficiency is low, and the sample at the first discharge point after the limestone is crushed cannot be obtained, and the practicality is poor, the present application specifically designs a limestone automatic sampler, including a conveyor 1 arranged below the discharge port of the crushing equipment, a collecting hopper 2 is arranged at the discharge end of the conveyor 1, a protective cover 3 is arranged on the top of the collecting hopper 2, a sampling port 4 is opened on one side of the protective cover 3, a telescopic adjustment component is arranged below the sampling port 4, sliding guide components are symmetrically arranged on both sides of the telescopic adjustment component, a sampling trough 5 is arranged on the sliding guide component, and the sampling trough 5 is connected to the moving end of the telescopic adjustment component; the telescopic adjustment component is coordinated with the sliding guide component to realize the telescopic control of the sampling trough 5, so that the sampling trough 5 enters the protective cover 3 and responds to the 145° angle material flow of the conveyor. , collect and sample the limestone particles. After the collection is completed, the telescopic adjustment component is controlled to reset and the sampling trough 5 is pulled out of the protective cover 3 to realize the automatic sampling operation of the limestone particles. Through this sampler, not only can the sample of the first discharge point after limestone crushing be obtained, which provides strong support for the adjustment of subsequent process links, but also its structure is simple, the cost is low, there is no risk of blockage, and it can effectively protect the personal safety of personnel during sampling; wherein the top of the protective cover 3 is provided with an inclined surface, and a transparent observation window 6 is provided on the inclined surface for observing the progress of sampling; the above-mentioned sampling trough 5 includes a bottom plate 7, and supports 8 are symmetrically provided on both sides of the bottom plate 7, and a material receiving tray 9 is rotatably connected to the support 8, which is convenient for quickly leading out the obtained samples; a bracket 10 is provided above the above-mentioned sampling port 4, and a rubber dust curtain 11 is installed on the bracket 10, which can effectively reduce dust in the working area.
[0020] The cam 15 is fixed on the bottom plate 7 and is fixed on the bottom plate 7. ...
[0021] During the specific implementation process, one end of the controller of the telescopic cylinder is connected to a timer. When the material is unloaded, the sampler is started. The timer will send a specified signal according to the preset value to control the extension and retraction of the telescopic end of the sampling cylinder 13.
[0022] During the specific implementation process, side guard plates 902 are symmetrically welded on both sides of the above-mentioned supporting plate 901, and an end plate 903 is welded to the end of the supporting plate 901 close to the conveyor 1. The end plate 903 is welded and fixed to the side guard plate 902, and a collection chute 904 is provided on the opening side of the receiving tray 9, and a handle 905 is provided on the top of the end plate 903. After the sampling is completed, the sample bucket is placed under the receiving tray 9, and the handle 905 is pulled to rotate the receiving tray 9 upward, and then the obtained limestone particle sample is poured into the sample bucket. The structure is simple and practical.
[0023] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A limestone automatic sampler, comprising a conveyor arranged below the discharge port of a crushing device, characterized in that: The discharging end of the conveyor is provided with a collecting hopper, a protective cover is provided on the top of the collecting hopper, a sampling port is provided on one side of the protective cover, a telescopic adjustment component is provided below the sampling port, sliding guide components are symmetrically provided on both sides of the telescopic adjustment component, a sampling trough is provided on the sliding guide component, and the sampling trough is connected to the moving end of the telescopic adjustment component; The top of the protective cover is provided with an inclined surface, and the inclined surface is provided with a transparent observation window; The sampling trough comprises a bottom plate, supports are symmetrically provided on both sides of the bottom plate, and a material receiving plate is rotatably connected to the supports; A bracket is provided above the sampling port, and a rubber dust curtain is installed on the bracket.
2. The limestone automatic sampler according to claim 1, characterized in that The telescopic adjustment assembly includes a mounting frame, which is fixed to the side panel of the protective cover and located below the sampling port. A sampling cylinder is mounted on the mounting frame in a horizontal direction. A connecting block is provided at the telescopic end of the sampling cylinder, and the connecting block is fixedly connected to the base plate.
3. The limestone automatic sampler according to claim 2, characterized in that The sliding guide assembly includes a guide rail and a guide groove. The guide rail is arranged on the mounting frame and is respectively located on both sides of the sampling cylinder. The guide groove is fixed on the lower end of the base plate and slides with the guide rail.
4. The limestone automatic sampler according to claim 2, characterized in that One end of the controller of the telescopic cylinder is connected with a timer.
5. The limestone automatic sampler according to claim 1, characterized in that: The material receiving tray includes a bearing plate, side guard plates are symmetrically welded on both sides of the bearing plate, an end plate is welded to one end of the bearing plate close to the conveyor, and the end plate is welded and fixed to the side guard plates.
6. The limestone automatic sampler according to claim 5, characterized in that: A material collecting chute is provided on one side of the opening of the receiving tray, and a handle is provided on the top of the end plate.
Citation Information
Patent Citations
Online limestone automatic sampler for cement production
CN209542168U