Photovoltaic glass temperature impact resistance experiment device
By designing an automated thermostable impact-resistant experimental device for photovoltaic glass, the problem of existing devices being unable to test cold and unsafe for manual operation is solved, and the safe and convenient detection of photovoltaic glass in low-temperature and high-temperature environments is achieved.
Patent Information
- Application Number
- CN202422296737.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The existing photovoltaic glass temperature-resistant impact experimental device can only undergo temperature resistance tests and cannot perform cold resistance tests, which reduces the accuracy of the test and is not safe and inconvenient to manual operation by personnel.
A thermostable impact experiment device for photovoltaic glass including base plate, liquid nitrogen tank, oven and adjustment structure was designed. Through the coupling frame, stainless steel drum, crucible and connecting rope in the adjustment structure, the alternating experiment of low and high temperatures of photovoltaic glass is realized to avoid manual operation.
Repeated alternate experiments of photovoltaic glass at low temperatures and high temperatures are realized to detect the physical damage of the glass, improve the safety and convenience of the experiment, and ensure that the glass does not break when the ambient temperature changes.
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Figure CN223192760U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of temperature-resistance and shock-resistance test devices, and in particular to a temperature-resistance and shock-resistance test device for photovoltaic glass. Background Art
[0002] The photovoltaic glass temperature shock resistance test device is mainly used to test the photovoltaic glass's ability to withstand thermal shock during temperature changes.
[0003] Utility model announcement number CN217846138U discloses a device for testing the high-temperature resistance of photovoltaic vacuum glass. The key technical features of the device include a testing box equipped with a heating mechanism, a support fixedly connected to the interior of the testing box, and a first cleaning assembly mounted on the testing box. The beneficial effects of the utility model are as follows: during actual use, the first cleaning assembly cleans broken glass from the support. A first electric push rod is activated, causing the first electric push rod to move a cleaning brush, causing the cleaning brush to push the broken glass off the support. Simultaneously, the cleaning brush brushes the support, removing any glass debris attached to the support. This eliminates the need for manual removal of broken glass during use, thus avoiding the potential safety hazards associated with direct contact with broken glass.
[0004] Regarding the above-mentioned related contents, the following technical defects were found:
[0005] 1. This device can only test the temperature resistance of photovoltaic glass, but cannot perform cold resistance tests, which will reduce the accuracy of the test device;
[0006] 2. The traditional method is for personnel to manually place the photovoltaic glass into the heat and cold resistance testing device. This method is unsafe and inconvenient. Utility Model Content
[0007] The technical problem to be solved by this application is: the device can only test the temperature resistance of photovoltaic glass, but cannot perform cold resistance test, which will reduce the accuracy of the test device; personnel manually place the photovoltaic glass into the temperature and cold resistance test device, which is unsafe and inconvenient.
[0008] To solve the above technical problems, the present invention provides a photovoltaic glass thermal shock resistance test device, comprising:
[0009] a bottom plate, a liquid nitrogen tank being mounted on the upper surface of the bottom plate, and an oven being mounted on the upper surface of the bottom plate; and
[0010] An adjusting structure, the adjusting structure is located on the bottom plate;
[0011] Among them, the adjustment structure includes a connecting frame, a stainless steel barrel, a crucible and two connecting frames. The cross-section of the connecting frame is "U"-shaped. The lower surface of the connecting frame is fixedly connected to the upper surface of the bottom plate. A sliding hole is opened on the upper surface of the connecting frame. The inner wall of the sliding hole is slidably connected to a fixed seat. The inner wall of the fixed seat is rotatably connected to a reel. The arc surface of the reel is provided with a connecting rope. One end of the connecting rope is fixedly connected to the arc surface of the reel, and the other end of the connecting rope is fixedly connected to a hook. The two connecting frames are respectively fixedly connected to the upper end of the stainless steel barrel and the upper end of the crucible. The upper surface of the connecting frame is fixedly connected to a steel ring.
[0012] In some embodiments, the adjustment structure further includes a support plate, the lower surface of the support plate is fixedly connected to the upper surface of the base plate, the upper surface of the support plate is fixedly connected to a workbench, and the stainless steel barrel and the crucible are both placed on the upper surface of the workbench.
[0013] In some embodiments, a stopwatch is mounted on one side of the support plate.
[0014] In some embodiments, a screw rod is threaded through the side surface of the fixing seat, and the screw rod is rotatably connected to the inner wall of the sliding hole.
[0015] In some embodiments, a plurality of guide rods are slidably provided through the side surface of the fixing seat, and the guide rods are fixedly connected to the inner wall of the sliding hole.
[0016] In some embodiments, a welding plate is fixedly connected to one side of the fixing seat, a positioning tube is fixedly connected to one side of the welding plate, and the inner wall of the positioning tube is slidably connected to the arc surface of the connecting rope.
[0017] In some embodiments, the connecting rope is specifically a steel wire rope.
[0018] In some embodiments, a motor is fixedly connected to one side of the fixing seat, and an output end of the motor is fixedly connected to one side of the reel.
[0019] In some embodiments, a fixing plate is fixedly connected to one side of the connecting frame, a servo motor is fixedly connected to the upper surface of the short arm end of the fixing plate, and an output end of the servo motor is fixedly connected to one end of the screw rod.
[0020] In some embodiments, the screw rod is made of stainless steel.
[0021] Through the above technical solution, the photovoltaic glass temperature impact resistance test device provided by this application can test photovoltaic glass samples by repeatedly alternating experiments at low and high temperatures, and check whether the photovoltaic glass samples have any physical damage, so as to avoid the photovoltaic glass being damaged due to rapid changes in ambient temperature or glass damage due to environmental changes under low or high temperature conditions when the photovoltaic glass is actually used on site in a subsequent batch, resulting in the photovoltaic glass being unusable on site. By setting an adjustment structure, the hook can be easily adjusted to control the stainless steel barrel and crucible, without the need for personnel to directly use their hands to move the hook, thereby improving the safety and convenience of the experimental process. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0023] Figure 1 It is a schematic diagram of the three-dimensional structure disclosed in the embodiment of this application;
[0024] Figure 2 This is a schematic diagram of the structure of the regulating structure disclosed in the embodiment of this application
[0025] Figure 3 The embodiment disclosed in this application Figure 2 Schematic diagram of the local structure;
[0026] Figure 4 It is a schematic diagram of the partial structure of the regulating structure disclosed in the embodiment of this application.
[0027] Description of reference numerals:
[0028] 1. Base plate; 2. Liquid nitrogen tank; 3. Adjustment structure; 301. Connecting frame; 302. Slide hole; 303. Screw; 304. Fixing plate; 305. Servo motor; 306. Fixing seat; 307. Guide rod; 308. Reel; 309. Motor; 310. Connecting rope; 311. Hook; 312. Welding plate; 313. Positioning tube; 314. Support plate; 315. Workbench; 316. Stainless steel barrel; 317. Crucible; 318. Connecting frame; 319. Steel ring; 320. Stopwatch; 4. Oven. DETAILED DESCRIPTION
[0029] The following detailed description of the embodiments of the present application is provided in conjunction with the accompanying drawings and examples. The detailed description of the following examples and the accompanying drawings are intended to illustrate the principles of the present application, but are not intended to limit the scope of the present application. The present application may be implemented in many different forms and is not limited to the specific embodiments disclosed herein, but rather includes all technical solutions within the scope of the claims.
[0030] The present application provides these embodiments to make this application thorough and complete, and to fully express the scope of this application to those skilled in the art. It should be noted that: unless otherwise specifically stated, the relative arrangement of parts and steps, the composition of materials, numerical expressions and numerical values set forth in these embodiments should be interpreted as merely exemplary, and not as limiting.
[0031] It should be noted that, in the description of this application, unless otherwise specified, "plurality" means greater than or equal to two; the terms "upper," "lower," "left," "right," "inner," "outer," and the like, indicating directions or positional relationships, are intended solely to facilitate the description of this application and simplify the description, and do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this application. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.
[0032] In addition, the terms "first," "second," and similar terms used in this application do not denote any order, quantity, or importance, but are simply used to distinguish different parts. "Perpendicular" does not mean perpendicular in the strict sense, but rather means within the tolerance range. "Parallel" does not mean parallel in the strict sense, but rather means within the tolerance range. "Include" or "comprising" and similar terms mean that the elements preceding the word include the elements listed after the word, and do not exclude the possibility of other elements being included.
[0033] It should also be noted that, in the description of this application, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to direct connections or indirect connections through an intermediary. A person of ordinary skill in the art will understand the specific meanings of the above terms in this application depending on the specific circumstances. When a specific device is described as being located between a first device and a second device, there may or may not be an intervening device between the specific device and the first or second device.
[0034] All terms used in this application have the same meaning as understood by one of ordinary skill in the art to which this application belongs, unless otherwise specifically defined. It should also be understood that terms defined in, for example, common dictionaries should be interpreted as having a meaning consistent with their meaning in the context of the relevant technology and should not be interpreted in an idealized or highly formal sense, unless explicitly defined as such herein.
[0035] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.
[0036] Reference Figures 1 to 4 As shown, the utility model provides a technical solution: a photovoltaic glass temperature impact resistance test device, comprising:
[0037] A bottom plate 1, a liquid nitrogen tank 2 is mounted on the upper surface of the bottom plate 1, and an oven 4 is mounted on the upper surface of the bottom plate 1; and
[0038] An adjusting structure 3 is located on the bottom plate 1;
[0039] Among them, the adjustment structure 3 includes a connecting frame 301, a stainless steel barrel 316, a crucible 317 and two connecting frames 318. The cross-section of the connecting frame 301 is "U"-shaped. The lower surface of the connecting frame 301 is fixedly connected to the upper surface of the bottom plate 1. A sliding hole 302 is opened on the upper surface of the connecting frame 301. The inner wall of the sliding hole 302 is slidably connected to the fixed seat 306. The inner wall of the fixed seat 306 is rotatably connected to the reel 308. The arc surface of the reel 308 is provided with a connecting rope 310. One end of the connecting rope 310 is connected to the The arc surface of the reel 308 is fixedly connected, the other end of the connecting rope 310 is fixedly connected to a hook 311, and the two connecting frames 318 are respectively fixedly connected to the upper end of the stainless steel barrel 316 and the upper end of the crucible 317. The upper surface of the connecting frame 318 is fixedly connected to a steel ring 319. By setting the adjustment structure 3, the hook 311 can be easily adjusted to control the stainless steel barrel 316 and the crucible 317. There is no need for personnel to directly use their hands to move the hook 311, which improves the safety and convenience of the experimental process.
[0040] The following describes in detail the specific settings and functions of the adjustment structure 3.
[0041] Reference Figures 2 to 4As shown, in this embodiment: the adjustment structure 3 also includes a support plate 314, the lower surface of the support plate 314 is fixedly connected to the upper surface of the base plate 1, the upper surface of the support plate 314 is fixedly connected to a workbench 315, the stainless steel barrel 316 and the crucible 317 are both placed on the upper surface of the workbench 315, before using the experimental device to perform a heat and cold resistance impact test on the photovoltaic glass, the stainless steel barrel 316 and the crucible 317 can be placed on the workbench 315 for preparatory work before the experiment, a stopwatch 320 is installed on one side of the support plate 314, and by setting the stopwatch 320, the heat and cold resistance test of the photovoltaic glass can be accurately performed. The time is controlled, the side thread of the fixed seat 306 is penetrated by a screw rod 303, the screw rod 303 is rotatably connected to the inner wall of the sliding hole 302, and the rotating screw rod 303 can drive the fixed seat 306 to move, thereby achieving the effect of conveniently controlling the fixed seat 306, and the side sliding of the fixed seat 306 is penetrated by a plurality of guide rods 307, the guide rods 307 are fixedly connected to the inner wall of the sliding hole 302, and the fixed seat 306 moves along the inner wall of the sliding hole 302. The guide rods 307 can guide and position the fixed seat 306 during its movement, thereby achieving the effect of improving the stability of the fixed seat 306 during its movement, and a welding plate 312 is fixedly connected to one side of the fixed seat 306. The welding plate One side of 312 is fixedly connected with a positioning tube 313, and the inner wall of the positioning tube 313 is slidably connected to the arc surface of the connecting rope 310. During the process of the reel 308 retracting and releasing the connecting rope 310, the positioning tube 313 can limit the connecting rope 310, thereby improving the stability of the connecting rope 310 during movement. The connecting rope 310 is specifically a steel wire rope. By setting the connecting rope 310 as a steel wire rope, the steel rope is resistant to high temperature, cold and corrosion, and is suitable for occasions requiring high temperature resistance and strength. One side of the fixing seat 306 is fixedly connected with a motor 309, and the output end of the motor 309 is fixedly connected to one side of the reel 308. When the motor 310 is started, 09 can drive the reel 308 to rotate automatically, thereby improving the degree of automation of the impact test device. A fixed plate 304 is fixedly connected to one side of the connecting frame 301, and a servo motor 305 is fixedly connected to the upper surface of the short arm end of the fixed plate 304. The output end of the servo motor 305 is fixedly connected to one end of the screw rod 303. When a person starts the servo motor 305, the screw rod 303 can be driven to rotate, thereby achieving the effect of automatically controlling the screw rod 303. The screw rod 303 is specifically made of stainless steel. By setting the material of the screw rod 303 to stainless steel, the oxidation rate of the screw rod 303 is reduced, thereby increasing the service life of the screw rod 303.
[0042] When it is necessary to use an experimental device to conduct heat and cold resistance tests on photovoltaic glass, the following steps need to be performed:
[0043] S1. Sampling photovoltaic glass: 5 pieces of 60*20 and 5 pieces of 40*20 glass sheets are sampled to obtain photovoltaic glass samples;
[0044] S2. Etching the photovoltaic glass sample with a hydrofluoric acid solution to remove 2 μm of impurities on the surface of the glass sample, as well as sharp edges, micro-cracks and other external factors that may affect the glass itself during the experiment, thereby obtaining an etched glass sample;
[0045] S3, take one 60*20 and one 40*20 etched glass sample, and slowly put them into In a 316 stainless steel barrel to avoid damage to the etched glass specimens;
[0046] S4. Slowly place the stainless steel barrel 316 containing the etched glass sample into the liquid nitrogen tank 2. After the boiling sound in the liquid nitrogen tank 2 stops, start a 5-minute timer. After 5 minutes, slowly remove the stainless steel barrel. After a while, slowly pour the low-temperature sample in the barrel onto a soft cloth to prevent the glass sample from breaking. Observe the low-temperature sample and record it.
[0047] S5. After the low-temperature sample returns to room temperature, place the sample in the crucible 317 and put it in the 150°C oven 4 for 5 minutes. After 5 minutes, take it out of the oven 4 and observe and record the high-temperature sample.
[0048] S6, repeat the above steps for 6 cycles for each etched glass sample;
[0049] S7. After 6 cycles of 5 etched glass samples, the final sample results are formed.
[0050] When the adjustment structure 3 is needed to control the stainless steel barrel 316 and the crucible 317, the servo motor 305 is first started to drive the screw rod 303 to rotate, and the screw rod 303 drives the fixed seat 306 to move along the inner wall of the slide hole 302. When the fixed seat 306 drives the hook 311 to move to the top of the stainless steel barrel 316 containing the etched glass sample, the motor 309 is started to drive the reel 308 to rotate, so that the connecting rope 310 gradually falls off the arc surface of the reel 308. The connecting rope 310 drives the hook 311. When the hook 311 is moved to the top of the stainless steel barrel 316 containing the etched glass sample, the motor 309 is started to drive the reel 308 to rotate, so that the connecting rope 310 gradually falls off the arc surface of the reel 308. The connecting rope 310 drives the hook 311. After the cylinder 310 is moved to a suitable height, the hook 311 is used to hang the steel ring 319, and then the servo motor 305 is started to drive the screw 303 to rotate, the screw 303 drives the fixing seat 306, and the fixing seat 306 drives the hook 311 and the stainless steel barrel 316. When the stainless steel barrel 316 moves to the top of the liquid nitrogen tank 2, the motor 309 is started to drive the reel 308 to rotate, so that the connecting rope 310 drives the hook 311, and the hook 311 drives the stainless steel barrel 316 into the liquid nitrogen tank 2, and then the cold impact resistance test of the etched glass sample can be carried out. The above steps can also conveniently control the crucible 317 to enter the oven 4 to perform a temperature impact test on the etched glass sample. Before using the experimental device to perform a temperature and cold impact test on the photovoltaic glass, the stainless steel barrel 316 and the crucible 317 can be placed on the workbench 315 for pre-experimental preparation. In addition, by setting the stopwatch 320, the time of the temperature and cold resistance test of the photovoltaic glass can be accurately controlled. During the movement of the fixed seat 306 along the inner wall of the sliding hole 302, the guide rod 307 can guide and position it, thereby achieving the effect of improving the stability of the movement process of the fixed seat 306. During the process of the reel 308 retracting and releasing the connecting rope 310, the positioning tube 313 can limit the connecting rope 310, thereby achieving the effect of improving the stability of the movement process of the connecting rope 310. By setting the connecting rope 310 to be a steel wire rope, the steel rope is resistant to high temperature, cold and corrosion, and is suitable for occasions requiring high temperature resistance and strength. Finally, by setting the material of the screw rod 303 to stainless steel, the oxidation rate of the screw rod 303 is reduced, thereby improving the service life of the screw rod 303.
[0051] So far, the various embodiments of the present application have been described in detail. To avoid obscuring the concept of the present application, some details well known in the art have not been described. Based on the above description, those skilled in the art can fully understand how to implement the technical solutions disclosed herein.
[0052] Although some specific embodiments of the present application have been described in detail through examples, those skilled in the art will understand that the above examples are for illustrative purposes only and are not intended to limit the scope of the present application. Those skilled in the art will understand that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present application. In particular, as long as there are no structural conflicts, the various technical features mentioned in the various embodiments may be combined in any manner.
Claims
1. Photovoltaic glass temperature impact test device, characterized in that: include: A bottom plate (1), a liquid nitrogen tank (2) is mounted on the upper surface of the bottom plate (1), and an oven (4) is mounted on the upper surface of the bottom plate (1); and an adjustment structure (3), the adjustment structure (3) being located on the base plate (1); The regulating structure (3) comprises a connecting frame (301), a stainless steel barrel (316), a crucible (317) and two connecting frames (318), wherein the cross section of the connecting frame (301) is U-shaped, the lower surface of the connecting frame (301) is fixedly connected to the upper surface of the bottom plate (1), the upper surface of the connecting frame (301) is provided with a sliding hole (302), the inner wall of the sliding hole (302) is slidably connected to a fixed seat (306), and the inner wall of the fixed seat (306) is rotated. A reel (308) is connected, and a connecting rope (310) is sleeved on the arc surface of the reel (308). One end of the connecting rope (310) is fixedly connected to the arc surface of the reel (308), and the other end of the connecting rope (310) is fixedly connected to a hook (311). The two connecting frames (318) are respectively fixedly connected to the upper end of the stainless steel barrel (316) and the upper end of the crucible (317), and the upper surface of the connecting frame (318) is fixedly connected to a steel ring (319).
2. The photovoltaic glass temperature impact test device according to claim 1, characterized in that: The adjustment structure (3) further comprises a support plate (314), the lower surface of the support plate (314) being fixedly connected to the upper surface of the base plate (1), the upper surface of the support plate (314) being fixedly connected to a workbench (315), and the stainless steel barrel (316) and the crucible (317) being both placed on the upper surface of the workbench (315).
3. The photovoltaic glass temperature impact resistance test device according to claim 2, characterized in that: A stopwatch (320) is installed on one side of the support plate (314).
4. The photovoltaic glass temperature impact test device according to claim 1, characterized in that: A screw rod (303) is threadedly passed through the side surface of the fixing seat (306), and the screw rod (303) is rotatably connected to the inner wall of the sliding hole (302).
5. The photovoltaic glass temperature impact resistance test device according to claim 1, characterized in that: A plurality of guide rods (307) are slidably provided on the side surface of the fixing seat (306), and the guide rods (307) are fixedly connected to the inner wall of the sliding hole (302).
6. The photovoltaic glass temperature impact resistance test device according to claim 1, characterized in that: One side of the fixing seat (306) is fixedly connected to a welding plate (312), one side of the welding plate (312) is fixedly connected to a positioning tube (313), and the inner wall of the positioning tube (313) is slidably connected to the arc surface of the connecting rope (310).
7. The photovoltaic glass temperature impact resistance test device according to claim 1, characterized in that: The connecting rope (310) is specifically a steel wire rope.
8. The photovoltaic glass temperature impact resistance test device according to claim 1, characterized in that: A motor (309) is fixedly connected to one side of the fixing seat (306), and an output end of the motor (309) is fixedly connected to one side of the reel (308).
9. The photovoltaic glass temperature impact resistance test device according to claim 4, characterized in that: A fixing plate (304) is fixedly connected to one side of the connecting frame (301), a servo motor (305) is fixedly connected to the upper surface of the short arm end of the fixing plate (304), and an output end of the servo motor (305) is fixedly connected to one end of the screw rod (303).
10. The photovoltaic glass temperature impact resistance test device according to claim 4, characterized in that: The screw rod (303) is specifically made of stainless steel.
Citation Information
Patent Citations
Device for detecting high-temperature tolerance performance of photovoltaic vacuum glass
CN217846138U